FOUR-STROKE INTERNAL COMBUSTION ENGINE AND METHOD OF OPERATING FOUR-STROKE INTERNAL COMBUSTION ENGINE
20230212999 · 2023-07-06
Assignee
Inventors
Cpc classification
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D13/0249
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1821
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D41/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a four-stroke direct injection engine comprising a camshaft, and exhaust valve, and a control system. The control system is configured to change the timing of the camshaft to advance a closing of the exhaust valve, control a first fuel injection step during a compression stroke of the piston, control a second fuel injection step during a power stroke of the piston, and control a third fuel injection step, after the second fuel injection step, during the power stroke of the piston.
Claims
1. A method of operating a four-stroke direct injection internal combustion engine comprising at least one cylinder arrangement, a crankshaft, and a camshaft, the cylinder arrangement comprising a combustion chamber, a fuel injector, an exhaust valve, a cylinder bore, and a piston configured to reciprocate in the cylinder bore and being connected to the crankshaft, wherein the camshaft is configured to control the opening and closing of the exhaust valve, wherein a timing of the camshaft is controllable, and wherein the method comprises: changing the timing of the camshaft to advance a closing of the exhaust valve; performing a first fuel injection step during a compression stroke of the piston; performing a second fuel injection step during a power stroke of the piston; and performing a third fuel injection step, after the second fuel injection, during the power stroke of the piston.
2. The method according to claim 1, wherein the first fuel injection step comprises at least two individual fuel injection operations (I, II, III).
3. The method according to claim 1, wherein the third fuel injection step takes place after opening of the exhaust valve during the power stroke.
4. The method according to claim 1, wherein the second fuel infection step comprises at least two individual fuel injection operations (IV, V).
5. The method according to claim 1, wherein changing the timing of the camshaft comprises: changing the timing to advance the closing of the exhaust valve at least 60 crankshaft angle degrees from an ordinary exhaust valve closing.
6. The method according to claim 1, wherein the internal combustion engine comprises an exhaust gas aftertreatment system, which comprises a first selective catalytic reduction device and downstream thereof a particulate filter, and wherein the method comprises: refraining from injection of urea or ammonia into the first selective catalytic reduction device.
7. The method according to claim 1, wherein the first fuel injection step is performed within a range of −40 to −15 crankshaft angle degrees in relation to 0 crankshaft angle degrees being at top dead center fire.
8. The method according to claim 1, wherein a second individual fuel injection operation subsequent to a first individual fuel injection operation of the second fuel injection step is performed within a range of 30-50 degrees crankshaft angle in relation to 0 crankshaft angle degrees being at top dead center fire.
9. A four-stroke direct injection internal combustion engine comprising at least one cylinder arrangement, a crankshaft, a camshaft, and a control system, wherein the cylinder arrangement comprises a combustion chamber, a fuel injector, an exhaust valve, a cylinder bore, and a piston configured to reciprocate in the cylinder bore and being connected to the crankshaft, wherein the fuel injector is controllable by the control system, wherein the camshaft, is configured to control the opening and closing of the exhaust valve, wherein a timing of the camshaft is controllable by the control system, and wherein the control system is configured to: change the timing of the camshaft to advance a closing of the exhaust valve, control a first fuel injection step during a compression stroke of the piston, control a second fuel injection step during a power stroke of the piston, and control a third fuel injection step, after the second fuel injection step, during the power stroke of the piston.
10. The internal combustion engine according to claim 9, wherein the first fuel injection step engine comprises at least two individual fuel injection operations (I, II, III).
11. The internal combustion engine according to claim 9, wherein the third fuel injection step takes place after opening of the exhaust valve during the power stroke.
12. The internal combustion engine according to claim 9, wherein the second fuel injection step comprises at least two individual fuel injection operations (IV, V).
13. The internal combustion engine according to claim 9, wherein the change of the timing of the camshaft to advance the closing of the exhaust valve comprises advancing the closing of the exhaust valve at least 60 crankshaft angle degrees from an ordinary exhaust valve closing.
14. The internal combustion engine according to claim 9, comprising an exhaust gas aftertreatment system, which comprises a first selective catalytic reduction device and downstream thereof a particulate filter, and wherein the control system is configured to refrain from injection of ammonia into the first selective catalytic reduction device.
15. The internal combustion engine according to claim 9, wherein a first individual fuel injection operation of the first fuel injection step is performed within a range of −40 to −15 crankshaft angle degrees in relation to 0 crankshaft angle degrees being at top dead center fire.
16. The internal combustion engine according to claim 9, wherein a second individual fuel injection operation subsequent to a first individual fuel injection operation of the second fuel injection step is performed within a range of 30-50 degrees crankshaft angle in relation to 0 crankshaft angle degrees being at top dead center fire.
17. A vehicle comprising a four-stroke direct injection internal combustion engine comprising at least one cylinder arrangement, a crankshaft, a camshaft, and a control system, wherein the cylinder arrangement comprises a combustion chamber, a fuel injector, an exhaust valve, a cylinder bore, and a piston configured to reciprocate in the cylinder bore and being connected to the crankshaft, wherein the fuel injector is controllable by the control system, wherein the camshaft is configured to control the opening and closing of the exhaust valve, wherein a timing of the camshaft is controllable by the control system, and wherein the control system is configured to: change the timing of the camshaft to advance a closing of the exhaust valve, control a first fuel injection step during a compression stroke of the piston, control a second fuel injection step during a power stroke of the piston, and control a third fuel injection step, after the second fuel injection step, during the power stroke of the piston.
18. A computer program product comprising computer program code stored on a non-transitory computer-readable medium, said computer program product used for operating a four stroke direct injection internal combustion engine comprising at least one cylinder arrangement, a crankshaft, and a camshaft, the cylinder arrangement comprising a combustion chamber, a fuel injector, an exhaust valve, a cylinder bore, and a piston configured to reciprocate in the cylinder bore and being connected to the crankshaft, wherein the camshaft is configured to control the opening and closing of the exhaust valve, wherein a timing of the camshaft is controllable, said computer program code comprising computer instructions to cause one or more control devices to perform the following operations: changing the timing of the camshaft to advance a closing of the exhaust valve; performing a first fuel injection step during a compression stroke of the piston; performing a second fuel injection step during a power stroke of the piston; and performing a third fuel injection step, after the second fuel injection, during the power stroke of the piston.
19. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Various aspects and/or embodiments of the invention, including its particular features and advantages, will be readily understood from the example embodiments discussed in the following detailed description and the accompanying drawings, in which:
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
DETAILED DESCRIPTION
[0057] Aspects and/or embodiments of the invention will now be described more fully. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
[0058]
[0059]
[0060] The ICE 4 is a four-stroke direct injection internal combustion engine, such as a compression ignition ICE 4, e.g. a diesel engine. The ICE 4 comprises at least one cylinder arrangement 6, a crankshaft 8, a camshaft 10.
[0061] The cylinder arrangement 6 comprises a combustion chamber 12, a fuel injector 14, an exhaust valve 16, a cylinder bore 18, and a piston 20 configured to reciprocate in the cylinder bore 18. The piston 20 is connected to the crankshaft 8 via a connecting rod 22. The movement of the exhaust valve 16 is controlled by the camshaft 10, i.e. the camshaft 10 is configured to control the opening and closing of the exhaust valve 16.
[0062] The ICE 4 comprises a further camshaft 24 and the cylinder arrangement 6 comprises an intake valve 26. The movement of the intake valve 26 is controlled by the further camshaft 24.
[0063] The intake valve 26 is configured for admitting gas into the combustion chamber 12, and the exhaust valve 16 is configured for admitting gas out of the combustion chamber 12. At least the timing of the camshaft 10 is configured to the be controlled by a timing control arrangement 30 as indicated by a double arrow.
[0064] In a known manner, the piston 20 is arranged to reciprocate in the cylinder bore 18. The piston 20 performs four strokes in the cylinder bore 18, corresponding to an intake stroke, a compression stroke, a power stroke, and an exhaust stroke, see also
[0065] In a known manner, the intake valve 26 comprises an intake valve head configured to seal against an intake valve seat extending around an intake opening 28. An inlet conduit 29 for fresh gas, such as air, leads to the intake opening 28. The exhaust valve 16 comprises an exhaust valve head configured to seal against an exhaust valve seat extending around an exhaust opening 32. An exhaust conduit 34 leads from the exhaust opening 32 towards an exhaust system 36 connected to the ICE 4.
[0066] In a known manner, the camshafts 10, 24 rotate at half the rotational speed of the crankshaft 8 and control the movement of the intake and exhaust valves 16, 26 via lobes 38, 40 arranged on the camshafts 10, 24. The camshaft 10 is arranged for controlling movement of the exhaust valve 16, and opening and closing of the exhaust opening 32. The camshaft 10 comprises a lobe 38 configured to abut against the exhaust valve 16. Thus, the exhaust valve 16 will follow a contour of the lobe 38. The exhaust valve 16 may be biased towards its closed position, e.g. by means of a non-shown spring. The movement of the intake valve 26 is controlled in the same manner by the further camshaft 24 and its lobe 40.
[0067] The cylinder arrangement 6 has a total swept volume, V.sub.s, in the cylinder bore 18 between the BDC and the TDC. According to some embodiments, the cylinder arrangement 6 may have a total swept volume, V.sub.s, of within a range of 0.3 to 4 litres. Mentioned purely as an example, in the lower range of Vs, the cylinder arrangement 6 may form part of an internal combustion engine for a passenger car, and in the middle and higher range of Vs, the cylinder arrangement 4 may form part of an internal combustion engine for a heavy load vehicle such as e.g. a truck, a bus, or a construction vehicle.
[0068] The ICE 4 comprises a control system 42. The control system 42 is configured to control at least fuel injection into the combustion chamber 12 and the timing of the camshaft 10. Thus, the fuel injector 14 and the timing control arrangement 30 are controllable by the control system 42.
[0069]
[0070] The control system 42 is further provided with respective devices 54, 56, 58, 60 for receiving and/or sending input and output signals. These input and output signals may comprise waveforms, pulses or other attributes, which can be detect as information by signal receiving devices, and which can be converted to signals processable by the calculation unit 50. Input signals are supplied to the calculation unit 50. Output signal sending devices 54, 56, 60 are arranged to convert calculation results from the calculation unit 50 to output signals for conveying signal receiving devices of other parts of the control system 42. Each of the connections to the respective devices for receiving and sending input and output signals may take the form of one or more from among a cable, a data bus, e.g. a CAN (controller area network) bus, a MOST (media orientated systems transport) bus or some other bus configuration, or a wireless connection. In the embodiment depicted, only one calculation unit 50 and memory 52 are shown, but the control system 42 may alternatively comprise more than one calculation unit and/or memory.
[0071] Mentioned as examples, the output signal sending devices 54, 56 may send control signals to the fuel injector 14 and to a timing control arrangement 30 of the camshaft 10. The input signal receiving device 58 may receive signals from the ICE, such as from a rotational speed sensor sending signals related to the rotational speed of the crankshaft of the ICE to the calculation unit 50.
[0072] An example of a data table may be a table containing fuel injection quantities. Examples of data may be measured, monitored, and/or calculated data. The control system 42 is connected to various sensors and actuators in order to receive input and provide output for performing the various aspects and embodiments of the method discussed herein. An example of a sensor may be a rotational speed sensor. An example of an actuator may a fuel injector.
[0073] In the following reference is made to
[0078] According to embodiments, the third fuel injecting step may take place after opening of the exhaust valve 16 during the power stroke. In this manner, fuel injected during the third fuel injecting step may be entrained with the exhaust gas out of the combustion chamber 12. Thus, the fuel injected during the third fuel injecting step may flow downstream of the exhaust valve 16 and the exhaust opening 32 to increase exhaust gas temperature in the exhaust system of 36 connected to the ICE 4.
[0079] The exhaust gas increasing measures of changing the timing of the camshaft 10 to advance the closing of the exhaust valve 16, and/or the first fuel injecting step during the compression stroke of the piston 20, and/or the second fuel injecting step during the power stroke of the piston 20 promote exothermal reactions downstream of the exhaust valve 16 energised by the fuel injected in the third fuel injecting step.
[0080] According to embodiments, the third fuel injecting step may take place within a range of 0-25 CA degrees after opening the exhaust valve 16 during the power stroke.
[0081] According to embodiments, the change of the timing of the camshaft 10 to advance the closing of the exhaust valve may comprise advancing the closing of the exhaust valve 16 at least 60 CA degrees from an ordinary exhaust valve closing. In this manner, an internal load is put on the ICE 4, which increases exhaust gas temperature.
[0082] The ordinary closing of the exhaust valve 16 is that, at which the exhaust valve 16 closes during normal operation of the ICE 4, i.e. when the ICE 4 produces positive torque on its output shaft to drive e.g. a vehicle.
[0083] According to some embodiments, the change of the timing of the camshaft 10 to advance the closing of the exhaust valve may comprise advancing the closing of the exhaust valve 16 within a range of 1-100 CA degrees from an ordinary exhaust valve closing, preferably within a range of 60-80 CA degrees from an ordinary exhaust valve closing.
[0084]
[0085] The crankshaft of the ICE rotates 720 CA degrees as the four strokes of the piston 20 are performed. For each stroke, the crankshaft rotates 180 CA degrees as indicated in
[0086] The broken line indicates the movement of the exhaust valve after the timing of the camshaft has been changed to advance the closing of the exhaust valve, in accordance with the present invention. In
[0087] In
[0088] Mentioned as an example, the ordinary closing of the exhaust valve 16 during normal operation of the ICE 4 may be within a range of 350-390 CA degrees. In this example, the change of the timing of the camshaft 10 to advance the closing of the exhaust valve 16 at least 60 CA degrees from the ordinary exhaust valve closing means that the closing of the exhaust valve is advanced to 290-330 CA degrees.
[0089]
[0090] In the following reference is made to
[0091] According to embodiments, the first fuel injecting step 62 may comprise at least two individual fuel injecting operations I, II, Ill. In this manner, early combustion for increased NOx production is initiated as well as maintained.
[0092] In the embodiments of
[0093] According to embodiments, a first individual fuel injection operation I of the first fuel injecting step 62 may be performed within a range of −40 to −15 CA degrees in relation to 0 CA degrees at TDCf, i.e. 40-15 CA degrees BTDCf. In this manner, production of NOx in the exhaust gas may be promoted.
[0094] According to embodiments, the second fuel injecting step 64 may comprise at least two individual fuel injection operations IV, V. In this manner, a first individual fuel injecting operation IV of the second fuel injecting step 64 may form of the main individual fuel injecting operation for combustion with the aim of producing the main power during the power stroke, where as a second individual fuel injecting operation V of the second fuel injecting step 64 may be provided for increasing exhaust gas temperature. In
[0095] In the following reference is made to
[0096] Accordingly, according to some embodiments, the internal combustion engine 4 may comprise an exhaust gas aftertreatment system 68, which may comprise a first selective catalytic reduction, SCR, device 70 and downstream thereof a particulate filter 72. The control system 42 may be configured to refrain from injecting urea or ammonia into the first SCR device 70. In this manner, NOx content of the exhaust gas from the ICE 4 may be maintained and may be utilised in the particulate filter 72 for regeneration thereof.
[0097] More specifically, the first SCR device 70, in a known manner, may be configured to reduce NOx content of exhaust gas utilising urea or ammonia. Thus, the first SCR device 70 comprises a first dosage device 71 configured to inject an additive comprising a urea or ammonia into the exhaust gas stream flowing into, and through, the first SCR device 70. The particulate filter 72 may be a diesel particulate filter, DPF, configured for reducing particles in the exhaust gas stream. In accordance with these embodiments, when the particulate filter 72 is regenerated, the NOx content of the exhaust gas is not reduced in the first SCR device 70 by the control system 42 controlling the first dosage device 71 to refrain from injecting urea or ammonia into the first SCR device 70. See also
[0098] The exhaust gas aftertreatment system 68 may further comprise a second SCR device 74.
[0099] Such an exhaust gas aftertreatment system 68, its operation, and specific advantages, is discussed in detail in WO 2015/130211. During regeneration of the particulate filter 72, any remaining NOx content of the exhaust gas passing the particulate filter 72 may be reduced in the second SCR device 74. That is, a second dosage device 75 is controlled by the control system 42 to inject urea or ammonia into the second SCR device 74.
[0100]
[0101] The method 100 comprises: [0102] a step 102 of changing the timing of the camshaft 10 to advance a closing of the exhaust valve 16, [0103] a first fuel injecting step 104 during a compression stroke of the piston 20, [0104] a second fuel injecting step 106 during a power stroke of the piston 20, and [0105] a third fuel injecting step 108, after the second fuel injecting step 106, during the power stroke of the piston 20.
[0106] As discussed inter alia above with reference to
[0107] Particularly, reference is made to the first, second, and third fuel injecting steps 62, 64, 66 discussed above with reference to
[0108] According to embodiments, the first fuel injecting step 104 may comprise at least two individual fuel injecting operations. As discussed above, the first individual fuel injecting operation will set off early combustion and NOx production and the second individual fuel injecting operation promotes further NOx production in the exhaust gas by supporting the combustion awaiting the second fuel injecting step taking place during the power stroke. In a similar manner, a third individual fuel injecting operation may support the combustion during the compression stroke awaiting the second fuel injecting step, see also above with reference to
[0109] According to embodiments, the third fuel injecting step 108 may take place after opening of the exhaust valve 16 during the power stroke of the piston 20. As discussed above, the fuel injected during the third fuel injecting step 108 may be entrained with the exhaust gas escaping through the exhaust valve to promote exhaust gas temperature increase downstream of the exhaust valve.
[0110] According to embodiments, the second fuel injecting step 106 may comprise at least two individual fuel injection operations. As discussed above, the first individual fuel injecting operation of the second fuel injecting step 106 may form the main source of combustion energy while the second individual fuel injecting operation may increase exhaust gas temperature.
[0111] According to embodiments, the step 102 of changing the timing of the camshaft may comprise: [0112] a step 110 of changing the timing to advance the closing of the exhaust valve at least 60 crankshaft angle, CA, degrees from an ordinary exhaust valve closing. In this manner, the ICE 4 may be subjected to a substantial internal load, which will increase exhaust gas temperature.
[0113] According to embodiments, wherein the ICE comprises an exhaust gas aftertreatment system, which comprises a first selective catalytic reduction, SCR, device 70 and downstream thereof a particulate filter 72, the method 100 may comprise: [0114] a step 112 of refraining from injecting urea or ammonia into the first selective catalytic reduction device. As mentioned above, the NOx content of the exhaust gas from the ICE 4 is thus, not reduced in the first selective catalytic reduction device 70, but will instead reach the particulate filter 72 and thus, contribute to the regeneration of the particulate filter 72.
[0115] According to embodiments, the first fuel injecting step 104 may be performed within a range of −40 to −15 CA degrees in relation to 0 CA degrees being at TDCf. As discussed above, NOx content of the exhaust gas may be increased by combustion during the compression stroke. By performing one or more individual fuel injecting operations within the above defined −40 to −15 degrees CA this may be achieved.
[0116] According to embodiments, a second individual fuel injection operation subsequent to a first individual fuel injection operation of the second fuel injecting step 106 may be performed within a range of 30-50 degrees crankshaft angle, CA, in relation to 0 crankshaft angle, CA, degrees being at TDCf. As discussed above, this provides for an exhaust gas temperature increase.
[0117] The method 100 may be implemented in situations where regeneration of the particulate filter is desired, or required, but when the ICE 4 is not subjected to high external load. In such situations a vehicle comprising the ICE 4 may be standing still. This may for instance occur during service of the ICE 4 and the vehicle 2.
[0118] A further alternative may be to perform the method 100 when the ICE 4 is subjected to low load, which in itself does not produce a high enough exhaust gas temperature for regenerating a particulate filter.
[0119] Mentioned as an example, e.g. in such above discussed situations, the method 100 may be performed continuously over a time period having a length within a range of 20-120 minutes. In this manner, the particulate filter 72 may be regenerated.
[0120] According to an aspect there is provided a computer program comprising instructions which, when the program is executed by a computer, cause the computer to carry out the method 100 according to any one of aspect and/or embodiments discussed herein, in particular with reference to
[0121]
[0122] It is to be understood that the foregoing is illustrative of various example embodiments and that the invention is defined only by the appended claims. A person skilled in the art will realize that the example embodiments may be modified, and that different features of the example embodiments may be combined to create embodiments other than those described herein, without departing from the scope of the invention, as defined by the appended claims.