POWER SUPPLY DEVICE AND POWER SUPPLYING METHOD
20230216307 · 2023-07-06
Assignee
Inventors
- Chien-Chi CHIU (Tainan City, TW)
- Yuh-Fwu CHOU (Zhubei City, TW)
- Yin-Wen TSAI (Zhubei City, TW)
- Chih-Wei HSU (Zhudong Township, TW)
- Ku-Yen KANG (Zhubei City, TW)
Cpc classification
H02J7/34
ELECTRICITY
H02J3/46
ELECTRICITY
H01M2250/20
ELECTRICITY
B60L50/75
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00714
ELECTRICITY
H01M10/48
ELECTRICITY
H02J7/007
ELECTRICITY
H01M2220/20
ELECTRICITY
H02J7/0068
ELECTRICITY
H02J2207/20
ELECTRICITY
International classification
H02J3/38
ELECTRICITY
H01M10/48
ELECTRICITY
H01M16/00
ELECTRICITY
H02J3/46
ELECTRICITY
H02J7/00
ELECTRICITY
Abstract
A power supply includes fuel cell, secondary battery, power converter, current detecting unit and control unit. The power converter couples the fuel cell with the secondary battery, and is adapted to convert current outputted by the fuel cell into output current. The current detecting unit couples the power converter with the secondary battery and adapted to detect charging current of the output current transferred to the secondary battery. The control unit couples the current detecting unit with the power converter and is adapted to: when the charging current is greater than a charging current upper-limit-setting value of the secondary battery, a down-adjustment signal is outputted to the power converter to reduce the output current; and when the charging current is less than the charging current upper-limit-setting value, an up-adjustment signal is outputted to the power converter to increase the output current.
Claims
1. A power supply device, comprising: a fuel cell; a secondary battery; a power converter coupling the fuel cell with the secondary battery, and configured to convert current output by the fuel cell into an output current; a current detection unit coupling the power converter with the secondary battery and configured to detect charging current of the output current which is transmitted to the secondary battery; a control unit coupling the current detection unit with the power converter and configured to: when the charging current is greater than a charging current upper-limit-setting value of the secondary battery, outputting a down-adjustment signal to the power converter for reducing the output current; and when the charging current is less than the charging current upper-limit-setting value, outputting an up-adjustment signal to the power converter for increasing the output current.
2. The power supply device according to claim 1, wherein the control unit comprises: a first comparator having a first comparison reference terminal, a first comparison input terminal and a first comparison output terminal; and a first integrator coupling the first comparator and the power converter; wherein the first comparison input terminal is coupled to the current detection unit for receiving a voltage signal value corresponding to the charging current from the current detection unit, the first comparison output terminal is coupled to the first integrator, the first comparison reference terminal refers to a voltage signal upper-limit-setting value corresponding to the charging current upper-limit-setting value, the first comparator is configured to output a first comparison result voltage value of the voltage signal value corresponding to the charging current and the voltage signal upper-limit-setting value corresponding to the charging current upper-limit-setting value through the first comparison output terminal, the first integrator is configured to integrate the first comparison result voltage value at each time point into a first voltage integration value, and the power converter is configured to control the output current according to the first voltage integration value.
3. The power supply device of claim 2, wherein the power converter has an output terminal, and the control unit comprises: a second comparator having a second comparison reference terminal, a second comparison input terminal and a second comparison output terminal; and a second integrator coupling the second comparator with the power converter; wherein the second comparison input terminal is coupled to the output terminal of the power converter for detecting an output voltage of the power converter, the second comparison output terminal is coupled to the second integrator, the second comparison reference terminal refers to a output voltage upper-limit-setting value of the power converter, the second comparator is configured to output a second comparison result voltage value of value of the output voltage and the output voltage upper-limit-setting value through the second comparison output terminal, the second integrator is configured to integrate the second comparison result voltage value at each time point into a second voltage integration value, and the power converter is configured to control the output current according to the second voltage integration value.
4. The power supply device according to claim 3, wherein the control unit comprises: a first diode coupling the power converter with the first integrator; and a second diode coupling the power converter and the second integrator; wherein the first diode and the second diode are electrically connected to a DC voltage level in common, and the power converter is configured to control the output current according the minimum one of the first voltage integration value and the second voltage integration value.
5. The power supply device according to claim 3, wherein the power converter has an input terminal coupled to the fuel cell, and the control unit comprises: a third comparator having a third comparison reference terminal, a third comparison input terminal and a third comparison output terminal; and a third integrator, coupled to the third comparator and the power converter; wherein the third comparison input terminal couples the input terminal of the power converter for detecting an input voltage of the power converter, the third comparison output terminal is coupled to a third integrator, the third comparison reference terminal refers to an output voltage lower-limit-setting value of the fuel cell, the third comparator is configured output a third comparison result voltage value of value of the input voltage and the output voltage lower-limit-setting value through the third comparison output terminal, the third integrator is configured integrate the third comparison result voltage value at each time point into a third voltage integration value, and the power converter is configured to control the output current according to the third voltage integration value.
6. The power supply device according to claim 5, wherein the control unit comprises: a first diode coupling the power converter with the first integrator; a second diode coupling the power converter with the second integrator; and a third diode coupling the power converter with the third integrator; wherein the first diode, the second diode and the third diode are electrically connected to a DC voltage level in common, and the power converter is configured to control the output current according to the minimum one of the first voltage integration value, the second voltage integration value and the third voltage integration value.
7. The power supply device of claim 1, wherein the secondary battery has a maximum charging power, and the charging current upper-limit-setting value is not greater than a maximum charging current upper-limit value corresponding to the maximum charging power.
8. The power supply device of claim 1, wherein the power converter has a maximum output power, the secondary battery has a maximum charging power, and the maximum charging power is less than the maximum output power of the power converter.
9. The power supply device according to claim 1, comprising: a plurality of power supply modules each comprising: the fuel cell coupled to the secondary battery; the power converter coupled to the current detection unit; and the control unit coupled to the current detection unit.
10. The power supply device according to claim 1, comprises: a reference voltage regulator coupling the secondary battery with the current detection unit and configured to determine a voltage signal upper-limit-setting value corresponding to the charging current upper-limit-setting value according to at least one of a voltage signal value of the charging current, a battery voltage of the secondary battery and a battery temperatures of the secondary battery.
11. The power supply device according to claim 1, comprising a plurality of the current detection units, a plurality of the secondary batteries and a plurality of comparators; each current detection unit is coupled to the corresponding secondary battery, each comparator has a comparator input terminal and a comparator output terminal, each comparator input terminal is coupled to the corresponding current detection unit, and each comparator output terminals is coupled to the control unit.
12. The power supply device of claim 1, comprising a plurality of the power converters, and the power converters are connected between the fuel cell and the current detection unit in parallel.
13. The power supply device according to claim 1, wherein the power converter has an output terminal, the control unit has an input terminal, the current detection unit has a first terminal, a second terminal and an output terminal, the first terminal is coupled to the output terminal of the power converter, the second terminal is coupled to the secondary battery, and the output terminal of the current detection unit is coupled to the input terminal of the control unit.
14. A power supplying method, comprising: converting current output by a fuel cell of a power supply device into an output current by a power converter of the power supply device, wherein the power converter couples the fuel cell with a secondary battery; detecting a charging current of the output current transferred to the secondary battery from the power converter by a current detection unit of the power supply device, wherein the current detection unit couples the power converter with the secondary battery; outputting a down-adjustment signal to the power converter for reducing the output current by a control unit of the of the power supply device when the charging current is greater than a charging current upper-limit-setting value of the secondary battery, wherein the control unit couples the current detection unit with the power converter; and outputting an up-adjustment signal to the power converter for increasing the output current by the control unit when the charging current is less than the charging current upper-limit-setting value.
15. The power supplying method described in claim 14, further comprising: outputting a first comparison result voltage value of a voltage signal value corresponding to the charging current and a voltage signal upper-limit-setting value corresponding to the charging current upper-limit-setting value; integrating a plurality of the first comparison result voltage values to obtain a first voltage integration value; and outputting the down-adjustment signal or the up-adjustment signal to the power converter according to the first voltage integration value.
16. The power supplying method according to claim 15, further comprising: outputting a second comparison result voltage value of value of an output voltage of the power converter and an output voltage upper-limit-setting value of the power converter; integrating a plurality of the second comparison result voltage values to obtain a second voltage integration value; and outputting the down-adjustment signal or the up-adjustment signal to the power converter according to the minimum one of the first voltage integration value and the second voltage integration value.
17. The power supplying method described in claim 16, further comprising: outputting a third comparison result voltage value of value of an input voltage of the power converter and an output voltage lower-limit-setting value of the fuel cell; integrating a plurality of the third comparison result voltage value to obtain a third voltage integration value; and outputting the down-adjustment signal or the up-adjustment signal to the power converter according to the minimum one of the first voltage integration value, the second voltage integration value and the third voltage integration value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0022] In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments could be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
DETAILED DESCRIPTION
[0023] Referring to
[0024] The power supply device 100 could be coupled to a load 10. The load 10 is, for example, a device that requires electric power, such as an electric locomotive, an electric vehicle, an electric bicycle, an electric boat, and an unmanned aerial vehicle.
[0025] The power supply device 100 includes a fuel cell 110, a secondary battery 120, a power converter 130, a current detection unit 140 and a control unit 150. The power converter 130 couples the fuel cell 110 with the secondary battery 120. The power converter 130 is configured to convert the current I.sub.i .
[0026] output by the fuel cell 110 (the current I.sub.i is input current for the power converter 130) into the output current I.sub.O. The current detection unit 140 couples the power converter 130 with the secondary battery 120 and is configured to detect a charging current I.sub.C that shares part of the output current I.sub.O and transmitted to the secondary battery 120. The control unit 150 couples to the current detection unit 140 and the power converter 130 and is configured to output a down-adjustment signal C.sub.D to the power converter 130 when the charging current I.sub.C is higher than (or equal to) a charging current upper-limit-setting value I.sub.max, wherein the converter 130 accordingly reduces the output current I.sub.O. The control unit 150 is further configured to output an up-adjustment signal C.sub.U to the power converter 130 when the charging current I.sub.C is less than the charging current upper-limit-setting value I.sub.max, wherein the power converter 130 accordingly increases the output current I.sub.O. The down-adjustment signal C.sub.D and the up-adjustment signal C.sub.U are collectively referred to herein as a control signal C (shown in
[0027] In the embodiment of the present disclosure, the secondary battery 120 is configured to compensate the deficiency and absorbs the excess of output power from the fuel cell 110, and accordingly it could increase the usage of the load 10, such as the sailing time or sailing itinerary. The power supply device 100 of the disclosed embodiment has a simple structure and light weight, which could provide the load 10 with a large voltage range and satisfy the required peak power of the load 10, and is suitable to be used in aircraft, such as general aircraft, fixed-wing aircraft, or airships, etc.
[0028] In addition, if the secondary battery 120 is subjected to the charging current I.sub.C that is higher than (or equal to) the charging current upper-limit-setting value I.sub.max, it will cause low lifespan of the secondary battery 120, or damage to the secondary battery 120. Since the power converter 130 of the disclosed embodiment could be controlled to limit the charging current I.sub.C to not exceed the charging current upper-limit-setting value I.sub.max, the lifespan of the secondary battery 120 could be increased. In an embodiment, the secondary battery 120 has a maximum charging power (performance/capability of the secondary battery), and the charging current upper-limit-setting value I.sub.max is not greater than the maximum charging current upper-limit value corresponding to the maximum charging power. In an embodiment, the charging current upper-limit-setting value I.sub.max is, for example, a value equal to or less than the charging current when the charging rate of the secondary battery 120 is “1C”, wherein “1C” represents the value of the charging current required to fully charge the secondary battery 120 in one hour.
[0029] As shown in
[0030] The power converter 130 could convert the input current I.sub.i provided by the fuel cell 110 into the output current I.sub.O. The power converter 130 is, for example, a boost converter, a buck converter, or a buck-boost converter, so that the output current I.sub.O could be greater than, equal to or less than the input current I.sub.i. In an embodiment, the power converter 130 is, for example, a DC/DC converter. The power converter 130 has the maximum output power (which is the performance/capability of the power converter 130), the secondary battery 120 has the maximum charging power (which is the performance/capability of the secondary battery 120), wherein the maximum charging power of the secondary battery 120 could be less than the maximum output power of the power converter 130.
[0031]
[0032] Firstly, in step S105, the control unit 150 could output an initial current setting value of the power converter 130, so that the power converter 130 outputs a predetermined current value, wherein the predetermined current value is not greater than the maximum charging current of the secondary battery 120. In addition, the predetermined current value could be preset as the minimum output current of the power converter 130.
[0033] In step S110, the current detection unit 140 detects the value of the charging current I.sub.C that the output current I.sub.O of the power converter 130 is transferred to (shunted to) the secondary battery 120.
[0034] In step S120, the control unit 150 determines whether the value of the charging current I.sub.C is equal to the charging current upper-limit-setting value I.sub.max. Since the current detection unit 140 merely detects the charging current I.sub.C (that is, I.sub.C=I.sub.O−I.sub.R) that the output current I.sub.O of the power converter 130 is transferred to the secondary battery 120, and thus the upper-limit of the output current I.sub.O will vary with the rise and fall of the required current I.sub.R of the load 10. When the value of the charging current I.sub.C is equal to the charging current upper-limit-setting value I.sub.max, the process returns to step S110 to continue to detect the value of the charging current I.sub.C. When the value of the charging current I.sub.C is not equal to the charging current upper-limit-setting value I.sub.max, the process proceeds to step S130.
[0035] In step S130, the control unit 150 determines whether the value of the charging current I.sub.C is greater than the charging current upper-limit-setting value I.sub.max. When the value of the charging current I.sub.C is greater than the charging current upper-limit-setting value I.sub.max, the process proceeds to step S140. When the value of the charging current I.sub.C is not greater than (for example, less than) the charging current upper-limit-setting value I.sub.max, the process proceeds to step S150.
[0036] In step S140, the control unit 150 outputs a reduced current setting value (that is, the down-adjustment signal C.sub.O) to the power converter 130, so that the power converter 130 accordingly reduces the output current I.sub.O to protect the secondary battery 120.
[0037] In step S150, the control unit 150 outputs an increased current setting value (that is, the up-adjustment signal C.sub.U) to the power converter 130, so that the power converter 130 could accordingly increase the output current I.sub.O to increase the charging current I.sub.C for the secondary battery 120 and/or increase power supply to the load 10 under the circumstances of not causing damage (overload) to the power converter 130.
[0038] According to the process shown in
[0039] As shown in
[0040] As shown in
[0041] The first integrator 152 is coupled to the output terminal 150e of the control unit 150, a line between the DC voltage level (or DC voltage potential) V.sub.cc and the first comparison output terminal 151c of the first comparator 151. The first integrator 152 could integrate the first comparison result voltage value C1′ at each time point into a first voltage integration value C1 to provide the output current setting value (that is, the control signal C) for the power converter 130. The power converter 130 controls the output current I.sub.O according to the first voltage integration value C1. For example, the greater the first voltage integration value C1 is, the greater the output current I.sub.O of the power converter 130 is, and vice versa.
[0042] Referring to
[0043] The power supply device 200 includes the fuel cell 110, the secondary battery 120, the power converter 130, the current detection unit 140 and a control unit 250. The power supply device 200 includes the features the same as or similar to that of the power supply device 100 expect that the control unit 250 includes the first comparator 151, the first integrator 152, the first diode 153, a second comparator 251, a second integrator 252, second diode 253, third comparator 254, third integrator 255 and a third diode 256.
[0044] The first comparator 151 has a first comparison input terminal 151a, a first comparison reference terminal 151b and a first comparison output terminal 151c. The first comparison input terminal 151a is coupled to the current detection unit 140 for receiving the voltage signal value V.sub.C corresponding to the charging current I.sub.C from the current detection unit 140. The first comparison reference terminal 151b refers to the voltage signal upper-limit-setting value V.sub.ref1 corresponding to the maximum charging current of the charging current upper-limit-setting value I.sub.max. The first comparison output terminal 151c is coupled to the first integrator 152, and the first comparator 151 could output a first comparison result voltage value C1′ of the voltage signal value V.sub.C corresponding to the charging current I.sub.C and the voltage signal upper-limit-setting value V.sub.ref1 corresponding to the maximum charging current of the charging current upper-limit-setting value I.sub.max through the first comparison output terminal 151c. The first integrator 152 is coupled to the first electrode terminal 153a of the first diode 153 and the first comparison output terminal 151c of the first comparator 151. The first integrator 152 could integrate the first comparison result voltage value C1′ at each time point (that is, several of the first comparison result voltage values C1′) into the first voltage integration value C1. The second electrode terminal 153b of the first diode 153 is coupled to a line between the output terminal 250e of the control unit 250 and the DC voltage level V.sub.cc.
[0045] The second comparator 251 has a second comparison input terminal 251a, a second comparison reference terminal 251b and a second comparison output terminal 251c. The second comparison input terminal 251a is coupled to the output terminal 130e of the power converter 130 for detecting the output voltage V.sub.O of the power converter 130, the second comparison reference terminal 251b refers to the output voltage upper-limit-setting value V.sub.ref2 of the power converter 130, and the second comparison output terminal 251c is coupled to the second integrator 252, wherein the second comparator 251 could output a second comparison result voltage value C2′ (subtraction operation) of the value of the output voltage V.sub.O of the power converter 130 and the output voltage upper-limit-setting value V.sub.ref2 through the second comparison output terminal 251c. The second integrator 252 couples the first electrode terminal 253a of the second diode 253 with the second comparison output terminal 251c of the second comparator 251. The second integrator 252 could integrate the second comparison result voltage value C2′ at each time point (that is, several of the second comparison result voltage values C2′) into a second voltage integration value C2. The second electrode terminal 253b of the second diode 253 is coupled to a line between the output terminal 250e of the control unit 250 and the DC voltage level V.sub.cc.
[0046] The third comparator 254 has a third comparison input terminal 254a, a third comparison reference terminal 254b and a third comparison output terminal 254c. The third comparison input terminal 254a is coupled to the input terminal 130i of the power converter 130 to detect the value of an input voltage V.sub.i (that is, the output voltage of the fuel cell 110) of the power converter 130, and the third comparison reference terminal 254b refers to the output voltage lower-limit-setting value V.sub.ref3 (is input voltage for the power converter 130) of fuel cell 110, and the third comparison output terminal 254c is coupled to the third integrator 255, and the third comparator 254 could output a third comparison result voltage value C3′ of the value of the input voltage V.sub.i and the output voltage lower-limit-setting value V.sub.ref3 through the third comparison output terminal 254c. The third integrator 255 couples to the first electrode terminal 256a of the third diode 256 and the third comparison output terminal 254c of the third comparator 254. The third integrator 255 could integrate the third comparison result voltage value C3′ at each time point (that is, several of the third comparison result voltage values C3′) into a third voltage integration value C3. The second electrode terminal 256b of the third diode 256 is coupled to a line between the output terminal 250e of the control unit 250 and the DC voltage level V.sub.cc. As shown in
[0047] The power converter 130 could control the output current I.sub.O according to the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3. For example, the power converter 130 could control the output current I.sub.O according to one of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3. That is, the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3 all could be used as the control signal C to control the output current I.sub.O of the power converter 130.
[0048] As shown in
[0049] The power converter 130 controls the output current I.sub.O according to the minimum one of the voltage integration values, and it will be further illustrated below.
[0050] When the voltage signal value V.sub.C corresponding to the charging current I.sub.C is less than the voltage signal upper-limit-setting value V.sub.ref1 corresponding to the maximum charging current of the charging current upper-limit-setting value I.sub.max, the first comparison output terminal 151c outputs a high-level signal, and the first voltage integration value C1 continue increasing accordingly with the voltage signal value V.sub.C corresponding to charging current I.sub.C continuing (evolving with the time axis of
[0051] When the value of the output voltage V.sub.O is less than the output voltage upper-limit-setting value V.sub.ref2, the second comparison output terminal 251c outputs the high-level signal, and the second voltage integration value C2 continues increasing accordingly with the value of the output voltage V.sub.O continuing (evolving with the time axis of
[0052] When the value of the input voltage V.sub.i is greater than the output voltage lower-limit-setting value V.sub.ref3, the third comparison output terminal 254c outputs a low-level signal, and the third voltage integration value C3 continues increasing accordingly with the value of the input voltage V.sub.i continuing (evolving with the time axis of
[0053] When the voltage signal value V.sub.C corresponding to the charging current I.sub.C is greater than the voltage signal upper-limit-setting value V.sub.ref1 corresponding to the maximum charging current of the charging current upper-limit-setting value I.sub.max (that is, V.sub.C>V.sub.ref1), it means that the power converter 130 needs to reduce the output current I.sub.O for preventing the charging current I.sub.C provided to the secondary battery 120 from exceeding the charging current upper-limit-setting value I.sub.max and damaging the secondary battery 120. Due to the power converter 130 controlling the output current I.sub.O according to the minimum one of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3, if neither the control of the second voltage integration value C2 nor the control of the third voltage integration value C3 for the power converter 130 make the charging current I.sub.C of the output current I.sub.O supplied to the secondary battery 120 be less than or equal to the charging current upper-limit-setting value I.sub.max, the first voltage integration value C1 will takes control of the power converter 130 with the decreasing of the first voltage integration value C1, such that the output current I.sub.O of the power converter 130 is forced to reduce until the charging current I.sub.C of the secondary battery 120 supplied by the output current I.sub.O is less than or equal to the charging current upper-limit-setting value I.sub.max. Similarly, when the output voltage V.sub.O is greater than the output voltage upper-limit-setting value V.sub.ref2, it means that the power converter 130 needs to reduce the output current I.sub.O for preventing the lifespan of the secondary battery 120 from being degraded due to an excessively high charging voltage. Due to the power converter 130 controlling the output current I.sub.O according to the minimum one of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3, if neither the control of the first voltage integration value C1 nor the control of the third voltage integration value C3 for the power converter 130 make the output voltage V.sub.O be less than or equal to the output voltage upper-limit-setting value V.sub.ref2, the second voltage integration value C2 will takes control of the power converter 130 with the decreasing of the second voltage integration value C2, such that the output current I.sub.O of the power converter 130 is forced to reduce (also reduces the output voltage V.sub.O) until the output voltage V.sub.O is less than or equal to the output voltage upper-limit-setting value V.sub.ref2. Similarly, when the input voltage V.sub.i of the power converter 130 (that is, the input voltage for the fuel cell 110) is less than the output voltage lower-limit-setting value V.sub.ref3, it means that the power converter 130 needs to reduce the input current I.sub.i to increase the input voltage V.sub.i for avoiding the lifespan loss due to the fuel cell 110 operating in low output voltage. Due to the power converter 130 controlling the output current I.sub.O according to the minimum one of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3, if neither the control of the first voltage integration value C1 nor the control of the second voltage integration value C2 for the power converter 130 make the input voltage V.sub.I be greater than or equal to the output voltage lower-limit-setting value V.sub.ref3, the third voltage integration value C3 will takes control of the power converter 130 with the decreasing of the third voltage integration value C3, such that the output current I.sub.O of the power converter 130 is forced to reduce (also increase the input voltage V.sub.i) until the input voltage V.sub.i is greater than or equal to the output voltage lower-limit-setting value V.sub.ref3.
[0054] In an embodiment, the output current I.sub.O controlled by the power converter 130 is proportional to the minimum one of the voltage integration values C1, C2 and C3, for example, linear relationship; however, such exemplification is not meant to be for limiting. The voltage value of the input terminal 130c of the power converter 130 is limited by the DC voltage level V.sub.cc. When any (the exceeding one) of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3 exceeds the DC voltage level V.sub.cc, the diode 153, 253 or 256 connected to the exceeding one will generate reverse bias which could block the voltage higher than the DC voltage level V.sub.cc from transmitting to the input terminal 130c. As a result, the voltage of the input terminal 130c of the power converter 130 could be limited not to exceed the DC voltage level V.sub.cc, so as to prevent the power converter 130 from outputting current more than expected value or causing damage to the power converter 130. When the minimum one of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3 is less than the DC voltage level V.sub.cc, the diode 153, 253 or 256 connected to the minimum one will generate forward bias while the diodes connected to other non-minimum one generate reverse biased, so that the voltage value of the input terminal 130c is approximately equal to the minimum one of the first voltage integration value C1, the second voltage integration value C2 and the third voltage integration value C3 (ignoring the voltage drop of the forward bias of the diodes). For example, when the minimum value of the voltage integration values C1, C2 and C3 is substantially equal to the DC voltage level V.sub.cc, the output current I.sub.O of the power converter 130 is 100% of the maximum output current (that is, the maximum output current); when the minimum one of the voltage integration values C1, C2 and C3 is equal to P% of the DC voltage level V.sub.cc, and the output current I.sub.O of the power converter 130 is P% of the maximum output current, wherein the P is, for example, an integer less than 100.
[0055] In addition, through setting the output voltage lower-limit-setting value V.sub.ref3 and the output voltage upper-limit-setting value V.sub.ref2, the operating range of the fuel cell 110 and the maximum charging voltage of the secondary battery 120 could be determined respectively. For example, the output voltage lower-limit-setting value V.sub.ref3 could be set according to an ohmic polarization region, so that the fuel cell 110 operates in the ohmic polarization region. When the fuel cell 110 operates in the ohmic polarization region, the higher the operating voltage is, the higher the efficiency is, but the lower the output power is. On the contrary, the lower the operating voltage is, the lower the efficiency is, and the more waste heat is generated although more current and power could be provided, which may cause local overheating and reduce the performance or lifespan of the fuel cell 110. The output voltage upper-limit-setting value V.sub.ref2 could be set according to the safe charging voltage range of the secondary battery 120, so as to select a safe charging voltage upper-limit condition in the range with sufficient charging capacity.
[0056] Referring to
[0057] As shown in
[0058] As shown in
[0059] Referring to
[0060] The power supply device 400 includes the fuel cell 110, the secondary battery 120, the power converter 130, the current detection unit 140, the control unit 150 and a reference voltage regulator 460. In another embodiment, the control unit 150 of the power supply device 400 could be replaced by the aforementioned control unit 250.
[0061] The reference voltage regulator 460 is coupled to the secondary battery 120 for detecting or receiving the battery voltage V.sub.120 and/or the battery temperature T.sub.120 of the secondary battery 120, and the reference voltage regulator 460 is coupled to the current detection unit 140 for receiving the voltage signal value V.sub.C corresponding to the charging current I.sub.C detected by the current detection unit 140. The reference voltage regulator 460 could determine the voltage signal upper-limit-setting value V.sub.ref1 corresponding to the maximum charging current according to at least one of the battery voltage V.sub.120, the battery temperature T.sub.120 and the voltage signal value V.sub.C corresponding to the charging current I.sub.C. The reference voltage regulator 460 has a voltage terminal 460a, and the first comparison reference terminal 151b of the first comparator 151 is coupled to the voltage terminal 460a, so that the first comparison reference terminal 151b could refer to the voltage signal upper-limit-setting value V.sub.ref1 corresponding to the maximum charging current.
[0062] In an embodiment, as shown in
[0063] In another embodiment, as shown in
[0064] In another embodiment, as shown in
[0065] Referring to
[0066] As shown in
[0067] A comparator input terminal of each comparator (for example, the first comparator 151 or the second comparator 551) is coupled to the corresponding current detection unit 140, and a comparator output terminal of each comparator (for example, the first comparator 151 or the second comparator 551) is coupled to the control unit 150.
[0068] As shown in
[0069] In the present embodiment, a number of the secondary batteries 120 have the same or different properties. Depending on the charging performance characteristics of the secondary battery 120, the voltage signal upper-limit-setting value V.sub.ref4 corresponding to the maximum charging current and the voltage signal upper-limit-setting value V.sub.ref5 corresponding to the maximum charging current could be the same or different.
[0070] As shown in
[0071] Referring to
[0072] As shown in
[0073] Referring to
[0074] As shown in
[0075] Before entering zone A, an aircraft (for example, the combination of the load and the power supply device) turns on the system and prepares to take off, and the fuel cell 110 has not yet started to supply power. At this time, the curve S31 shows that it is in a high voltage state close to the open-circuit voltage, and the secondary battery 120 is at a fully-charged state. Therefore, the curve S11 shows that the voltage of the secondary battery 120 is close to the output voltage upper-limit-setting value V.sub.ref2, and the curve S21 shows that only the secondary battery 120 provides a small amount of power required for system operation. When entering zone A, the required power (that is, the curve S4) of the load 10 greatly increases, the terminal voltage of the fuel cell 110 (that is, the curve S31) decreases, and the output power (that is, the curve S31) of the fuel cell 110 through the DC power converter 130 and the output power (that is, the curve S21) of the secondary battery 120 continue to rise. When the output power (the curve S32) of the fuel cell 110 through the DC power converter 130 reaches the highest power of 285 W (watts), the output voltage
[0076] S31 reaches the lowest point of 45 V (volts), so that the output voltage of the output terminal 250e of the control unit 250 is controlled by the third voltage integration value C3 (shown in
[0077] When the required power of the aircraft returns to a normal state resulted from reaching a certain height or required power of the load being reduced due to downwind flight, for example, the zone B indicates that the load 10 is in a hovering condition against the wind during the flight, the required power of the load 10 fluctuates up and down at the required average power W1 (W1≅230 Watt in this case). Since the required power of the load 10 is less than the maximum output power of the fuel cell 110 through the power converter 130, there is a small amount of power left to charge the secondary battery 120 (curve S21 is lower than the charge-discharge crossover line L in zone B). However, since the charging current I.sub.C does not exceed the maximum charging current I.sub.max (in this example, I.sub.max=1.67A, it means the maximum charging power is around 80W) of the secondary battery 120, the first voltage integration value C1 (as shown in
[0078] Zone C in
[0079] When the required power of the load 10 further reduced (for example as shown in the figure, it drops to 180 W from 230 W) due to slow driving, downhill, or falling height of the aircraft, the charging current I.sub.C of the remaining power which is the difference of the original maximum output power of the fuel cell 110 through the power converter subtracting the required power of the load 10 flows to the secondary battery 120 exceeds the maximum charging power of the secondary battery 120 (285 W−180 W=105 W>maximum charging power 80 W), as shown in
[0080] Finally, zone D in
[0081] As described above, due to the control unit 250 of the power supply device 200 in the disclosed embodiment, even if the load 10 is at a low required power (for example, zones C and D as shown in
[0082] In addition, as shown in
[0083] Referring to
[0084] The curve S5 represents the current measured at the first electrode terminal 120a of the secondary battery 120, and the curve S6 represents the current measured at the first terminal of the secondary battery of the conventional power supply device. The curve S7 represents the voltage measured at the first electrode terminal 110a of the fuel cell 110, and the curve S8 represents the voltage measured at the output terminal of the fuel cell of the conventional power supply device.
[0085] Comparing the curves S5 and S6, it could be seen that when the required power of the load 10 is low, the power converter 130 of the disclosed embodiment could control the charging current I.sub.C of the secondary battery 120 to not exceed the charging current upper-limit-setting value I.sub.max (the curve S5), but the power converter of the conventional power supply device could provide the secondary battery with the charging current greater than the charging current upper-limit-setting value I.sub.max (the curve S6), and thus it is easy to damage the secondary battery. ΔI represents a charge-current reduction (for better safety) measured at the first electrode terminal 120a of the secondary battery 120 of the power supply device 200 of the disclosed embodiment when the load is low in comparison with of the current measured at the first terminal of the secondary battery of the conventional power supply device.
[0086] Comparing curves S7 and S8, it could be seen that when the required power of the load 10 is low, the output voltage of the fuel cell 110 of the embodiment of the present disclosure is greater than the output voltage of the fuel cell of the conventional power supply device, and it means that the output current of the fuel cell 110 of the power supply device 200 is lower (lower burden) than the output current of the fuel cell of the conventional power supply device, and it could reduce the temperature of the fuel cell 110 and increase the lifespan of the fuel cell 110.
[0087] In addition, the output voltage upper-limit-setting value V.sub.ref2 of the power converter 130 is set according to the charging capacity and lifespan consideration of the secondary battery 120. For example, the charging upper-limit voltage of cell lithium battery whose positive electrode material is nickel-manganese-cobalt ternary material (NMC) generally ranges between 4.0V and 4.3V. A battery module used in a 48V power system with 12 unit cells connected in series could have the charging upper-limit voltage in the range between 48V and 51.6V. Generally, the higher the set charging upper-limit voltage is, the larger the available capacity is; however, if the lifespan of the secondary battery is considered, a lower charging voltage should be selected in the range with sufficient capacity. On the other hand, the output voltage lower-limit-setting value V.sub.ref3 of the fuel cell 110 is set in consideration of the operating voltage of the fuel cell 110. Generally speaking, in teams of the characteristics of the proton exchange membrane (PEM) fuel cell, the voltage of 0.6V to 0.75V in the unit cell is an ideal ohmic polarization region. Above this region, the output power will drop sharply; below this region, it will enter the concentration polarization region and generate much more waste heat, and thus it will easily cause the fuel cell stack to overheat and cause serious performance degradation. Therefore, as shown in
[0088] To sum up, the embodiments of the present disclosure provide a power supply device including the fuel cell and the secondary battery. In an embodiment, the fuel cell could provide the power required by the load, and the secondary battery could make up for the insufficient portion of the required power. The power supply device further includes the current detection unit for detecting the terminal current of the secondary battery. When the terminal current of the secondary battery is greater than or equal to the charging current upper-limit-setting value, the power converter reduces the output current for protecting the secondary battery. When the terminal current of the secondary battery is less than the charging current upper-limit-setting value, the power converter could increase the output current for charging the secondary battery and/or supplying the power to the load.
[0089] It will be apparent to those skilled in the art that various modifications and variations could be made to the disclosed embodiments. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.