Osseointegrable device
10456178 ยท 2019-10-29
Assignee
Inventors
Cpc classification
A61F2002/30578
HUMAN NECESSITIES
A61F2/30767
HUMAN NECESSITIES
A61F2002/30233
HUMAN NECESSITIES
A61F2002/7868
HUMAN NECESSITIES
A61F2002/30215
HUMAN NECESSITIES
A61F2/4014
HUMAN NECESSITIES
A61F2310/00407
HUMAN NECESSITIES
A61F2002/30332
HUMAN NECESSITIES
A61F2002/30329
HUMAN NECESSITIES
A61F2220/0041
HUMAN NECESSITIES
A61F2/78
HUMAN NECESSITIES
A61F2002/3092
HUMAN NECESSITIES
B81C2201/0181
PERFORMING OPERATIONS; TRANSPORTING
A61F2220/0033
HUMAN NECESSITIES
A61F2002/30331
HUMAN NECESSITIES
A61L2400/12
HUMAN NECESSITIES
A61L27/306
HUMAN NECESSITIES
A61F2002/30405
HUMAN NECESSITIES
A61F2002/30433
HUMAN NECESSITIES
A61F2002/7887
HUMAN NECESSITIES
A61F2002/369
HUMAN NECESSITIES
A61L2300/404
HUMAN NECESSITIES
A61L2430/02
HUMAN NECESSITIES
A61F2002/30507
HUMAN NECESSITIES
A61F2220/0025
HUMAN NECESSITIES
A61F2002/30884
HUMAN NECESSITIES
A61B17/7233
HUMAN NECESSITIES
International classification
Abstract
An implant arranged for integration into a skeletal bone of a patient, comprising: a body having at least one end, the body being arranged to substantially mimic a portion of a skeletal bone; wherein the at least one end includes an enlarged portion arranged to, in use, prevent migration of the implant into the flesh of a patient.
Claims
1. An osseointegration implant arranged, in use, for integration into a skeletal bone of a patient where part of the skeletal bone is missing, comprising: a body and at least one end, the body being arranged, in use to sit within a passageway formed within the bone and substantially mimic a portion of a skeletal bone; wherein the at least one end includes an enlarged portion arranged to, in use, prevent migration of the implant into the skeletal bone of a patient; and wherein the enlarged portion is arranged, in use, to sit within a recess formed in an end of the skeletal bone; wherein the recess is connected to the passageway and is of a larger diameter of the passageway; wherein the at least one end including the enlarged portion is arranged so that, in use, the end is flush with the end of the skeletal bone; and wherein the at least one end is configured as an attachment point for a prosthetic limb.
2. An osseointegration implant in accordance with claim 1, wherein a width of the enlarged portion is narrower than a width of the skeletal bone so that the enlarged portion sits entirely within the recess formed in an end of the skeletal bone when in use.
3. An osseointegration implant in accordance with claim 1, wherein the enlarged portion is tapered away from the body.
4. An osseointegration implant in accordance with claim 1, wherein the enlarge portion is flared away from the body.
5. An osseointegration implant in accordance with claim 1, wherein the body includes a coating arranged, in use, to assist osseointegration of the implant into the existing skeletal bone.
6. An osseointegration implant in accordance with claim 5, wherein the coating includes a porous structure arranged, in use, to assist osseointegration of the implant into the existing skeletal bone.
7. An osseointegration implant in accordance with claim 6, wherein the porous structure is formed from titanium.
8. An osseointegration implant in accordance with claim 7, wherein the porous structure is formed by a plasma deposition process.
9. An osseointegration implant in accordance with claim 1, wherein the implant is sized to be integrated into a human femoral bone.
10. An osseointegration implant in accordance with claim 1, wherein the body of the implant has a curved shape, arranged, in use, to mimic the curve of a human femoral bone.
11. An osseointegration implant in accordance with claim 1, wherein the implant is sized to be integrated into a portion of a human tibial bone.
12. An osseointegration implant in accordance with claim 1, wherein the body of the implant has a curved shape, arranged to mimic the curve of a human tibial bone.
13. An osseointegration implant in accordance with claim 1, wherein the body of the implant further includes at least one projection which extends along a portion of the body, wherein the projection is arranged, in use, to, in use, prevent rotation of the implant relative to the skeletal bone.
14. An osseointegration implant in accordance with claim 13, wherein the projection is at least one spline.
15. An osseointegration implant in accordance with claim 14, wherein the at least one spline extends longitudinally along the body of the implant.
16. An osseointegration implant in accordance with claim 13, including a plurality of splines, wherein a recessed channel is located between adjacent splines.
17. An osseointegration implant in accordance with claim 1, further including a second end, wherein the second end is tapered.
18. An osseointegration implant in accordance with claim 1, wherein a portion of the at least one end is coated with a physiologically inert substance.
19. An osseointegration implant in accordance with claim 1, wherein the body includes an aperture distal to the enlarged portion arranged to receive a locking means arranged to fix the body to the skeletal bone.
20. An osseointegration implant arranged, in use, for integration into a skeletal bone of a patient, comprising: a body and at least one end, the body being arranged, in use to sit within a passageway formed within the bone and substantially mimic a portion of a skeletal bone; wherein the at least one end includes an enlarged portion arranged to, in use, prevent migration of the implant into the skeletal bone of a patient; and wherein the enlarged portion is arranged, in use, to sit within a recess formed in an end of the skeletal bone; wherein the recess is connected to the passageway and is of a larger diameter than the passageway; and wherein the at least one end is configured as an attachment point for a prosthetic limb.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features of the present invention are more fully described in the following description of several non-limiting embodiments thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which:
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DESCRIPTION OF EMBODIMENTS
(25) Broadly, embodiments of the present invention relate to an implant arranged for integration into an existing skeletal bone of a patient. Such implants are generally referred to as osseointegrative implants. The implants of the present invention are particularly suited for implantation into long bones such as the femur, tibia or humerus.
(26) In the ensuing description, like reference numerals in consecutive Figures refer to like or functionally identical parts.
(27) The embodiment described herein, with reference to
(28) In one arrangement the implant 100 is forged titanium chosen for its biocompatibility. The skilled addressee will recognize that alternative materials that are biocompatible can be used such as titanium alloys, composite materials or otherwise.
(29) The body 102 is elongate as it is arranged to substantially mimic a portion of a skeletal bone. In the embodiment described herein, the implant 100 is designed to be implanted in the leg of a patient, as a partial replacement for the femur bone of a patient. The patient is an amputee who is seeking to use a prosthetic limb and requires the implant to serve as an attachment point for the prosthetic limb.
(30) The distal end 104 which includes a flared portion 106, that is enlarged with respect to the body 102, arranged to, in use, prevent migration of the implant into the flesh of a patient. Osseointegrative implants suffer from the issue of the end of the implant, which is necessarily open to the air and passes through the flesh and skin of a patient, being slowly pushed upwards (i.e. upwardly migrating) when the patient wears a prosthetic limb which exerts upward pressure on the implant and therefore can cause the end of the implant to migrate into the flesh of the leg of the patient. The embodiment described herein, in contrast, utilizes a flared portion 106 to prevent such upward migration of the implant into the leg of the patient.
(31) The flared portion 106 is sized and shaped to sit within a recess 155 formed in the exposed end 157 of the bone 110. As a result of this the flared portion 106 has a perimeter that is smaller than that of the skeletal bone it is to be inserted into. The recess 155 is shaped so that the end of the flared portion 106 is flush with the end of the bone 110.
(32) As the flared portion 106 is flush with the end of the bone 110 after the implant is inserted, a surgeon can suture the skin to the outside of the bone surrounding the implant. As the flared portion 106 does not extend beyond the end of the bone 110 no site is presented for a bacteria colony to develop. This greatly reduces the risk of inflammation, infection and destruction of tissue around the implant site due to bacterial activity.
(33) Also, as the flared portion 106 is flush with the end of the bone 110 after the implant is inserted, the soft tissue surrounding the bone 110 does not adhere to the implant. As a result forces transmitted through the implant 100, such as through walking or otherwise, are directly transferred through the implant 100 and bone 110 and are not dissipated either through a socket or through soft tissue. This minimizes energy loss.
(34) In one embodiment, the end of the flared portion 106 is coated with nano particles or is highly polished to minimize the friction between the soft tissue surrounding the implant and resultant irritation felt by the patient.
(35) As soft tissue dues not adhere to the implant 100, muscles and soft tissue surrounding the implant 106 and bone is encouraged to adhere to the bone in a natural fashion. This minimizes or eliminates muscle wastage and allows the patient to feel the sensory interactions of walking or otherwise that would otherwise be lost.
(36) The flared portion 106 is enlarged with respect to the body portion 102 so that the flared portion is wider than the body portion 102. This results in the flared portion 106 having a larger cross sectional area that the body portion 102.
(37) At least part of the flared portion 106 is covered by a physiologically inert substance, to reduce the possibility of infection or an immune reaction at the site at which the implant 100 protrudes from the stump of a patient's leg. In the embodiment described herein, the physiologically inert substance is niobium, but it will be understood that other coatings may be used, such as gold, or any other coating known or discovered to be physiologically inert. Such variations are within the purview of a person skilled in the art.
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(39) In addition to the flared portion 106 having a coating, at least a portion of the body 102 may also have a coating (generally denoted by 108), which has the purpose of assisting the implant 100 to integrate into the existing skeletal bone (shown as 110 in
(40) In one embodiment, the coating is a suitable porous structure which assists in encouraging bone growth into the porous structure, thereby assisting osseointegration of the implant into the existing skeletal bone. In one embodiment, the porous structure is formed from titanium which is deposited on the surface of the body 102 by using a plasma deposition process.
(41) The implant has a curved shape which is generally visible at area 112, which is arranged to mimic the curve of a human femoral bone. It will be understood that different types of implants may have different shapes and profiles, as may be required to meet certain physiological constraints. Such variations are within the purview of a person skilled in the art.
(42) The body 102 of the implant 100 further includes at least one projection 114 which extends along a portion of the body 102. The projection is arranged to, in use, prevent rotation of the implant relative to the skeletal bone, by providing grip to prevent rotation of the implant 100 when it is located inside the skeletal bone. In the embodiment shown in the Figures, the projection 114 is at least one spline which extends longitudinally along the body of the implant. However, it will be understood that other variations which achieve the same functionality may include the provision of raised patterns (a zig-zag pattern), circumferential ridges, or other simple or complex patterns.
(43) The implant 100 also has a proximal end 116 which is tapered, to allow the patient to also receive an artificial hip implant (or other implant).
(44) In one arrangement, the at least one projection 114 is located in the region adjacent the proximal end 116. The porous portion 108 for bio adhesion is located adjacent the distal end 104.
(45) Referring now to
(46) In a second embodiment described herein, with reference to
(47) Implant 200 can be formed through 3D printing or by other means as understood by the skilled addressee and is made of a biocompatible material.
(48) As the implant 200 is arranged to mimic a portion of a tibia bone it has a generally triangular cross sectional profile to suite the cross sectional profile of a tibia. The skilled addressee will recognize that variations.
(49) The distal end 204 which includes a flared portion 206 arranged to, in use, prevent migration of the implant into the bone of a patient. Osseointegrative implants suffer from the issue of the end of the implant, which is necessarily open to the air and passes through the flesh and skin of a patient, being slowly pushed upwards (i.e. upwardly migrating) when the patient wears a prosthetic limb which exerts upward pressure on the implant and therefore can cause the end of the implant to migrate into the bone of the leg of the patient. The embodiment described herein, in contrast, utilises a flared portion 206 to spread the upward pressure on the bone and thereby prevent such upward migration of the implant into the leg of the patient.
(50) It will also be understood that the flared portion 206 of the implant has a substantially triangular cross-section (i.e. in the embodiment shown, three substantially straight walls, which are connected by rounded corners, as shown in
(51) At least part of the body 202 is covered with a rough coating which assists in the osseointegration of the body 202 into the bone of a patient. In one embodiment, the coating is a suitable porous structure which assists in encouraging bone growth into the porous structure, thereby assisting osseointegration of the implant into the skeletal bone. In one embodiment, the porous structure is formed from titanium which is deposited on the surface of the body 202 by using a plasma deposition process.
(52) The flared portion 206 is sized and shaped to sit within a recess formed in the exposed end of the bone. As a result of this the flared portion 206 has a perimeter that is smaller than that of the skeletal bone it is to be inserted into. The recess is shaped so that the end of the flared portion 206 is flush with the end of the bone.
(53) As the flared portion 206 is flush with the end of the bone after the implant is inserted, a surgeon can suture the skin to the outside of the bone surrounding the implant. As the flared portion 106 does not extend beyond the end of the bone no site is presented for a bacteria colony to develop. This greatly reduces the risk of inflammation, infection and destruction of tissue around the implant site due to bacterial activity.
(54) Also, as the flared portion 206 is flush with the end of the bone after the implant is inserted, the soft tissue surrounding the bone does not adhere to the implant. As a result forces transmitted through the implant 200, such as through walking or otherwise, are directly transferred through the implant 200 and bone and are not dissipated either through a socket or through soft tissue. This minimizes energy loss.
(55) The end of the flared portion 206 is coated with nano particles or is highly polished to minimize the friction between the soft tissue surrounding the implant and resultant irritation felt by the patient.
(56) As soft tissue dues not adhere to the implant 200, muscles and soft tissue surrounding the implant 206 and bone is encouraged to adhere to the bone in a natural fashion. This minimizes or eliminates muscle wastage and allows the patient to feel the sensory interactions of walking or otherwise that would otherwise be lost.
(57) The flared portion 206 is enlarged with respect to the body portion 202 so that the flared portion is wider than the body portion 202. This results in the flared portion 106 having a larger cross sectional area that the body portion 202.
(58) The distal end 204 of the implant 200 further includes a coupling part 207 which is arranged to receive a coupling portion.
(59) The body 202 of the implant 200 further includes at least one projection 212 adjacent the distal end 204 which extends along a portion of the body 202. The projection is arranged to, in use, prevent rotation of the implant relative to the skeletal bone, by providing grip to prevent rotation of the implant 200 when it is located inside the skeletal bone. In the embodiment shown in the Figures, the projection 214 is at least one spline which extends longitudinally along the body of the implant. However, it will be understood that other variations which achieve the same functionality may include the provision of raised patterns (a zig zag pattern), circumferential ridges, or other simple or complex patterns.
(60) The implant further includes at least one fixing point 214 which in the embodiment are described as screw holes, which are arranged to provide one or more fixing points to allow the implant to be fixed to a tibia bone through the use of appropriate screws or other fixing devices.
(61) In one arrangement, the body 202 includes a central bore 299. Screws can be placed in the fixing point 214 through the central bore and then screwed into the surrounding bone when the implant 200 is in place.
(62) It will be understood that the fixing point 214 may be in the form of a threaded bushing. Where the fixing point 214 is a threaded bushing, screws can be partially inserted through the fixing point 214 before the implant 200 is inserted into the bone. When the implant 200 is inserted into the bone the partially inserted screws can be screwed through the central bore fully and engaged with the bone.
(63) In an alternative arrangement, a jig can be placed over the outside of the bone to locate the fixing point 214 and screws can be inserted through the fixing point 214 from outside the bone.
(64) The implant 200 also has a proximal end 216 which includes a second attachment point.
(65) The implant of
(66) In a third embodiment described herein, with reference to
(67) The at least one end 304 which includes a stepped portion 306 arranged to, in use, prevent migration of the implant into the bone of a patient. Osseointegrative implants suffer from the issue of the end of the implant, which is necessarily open to the air and passes through the flesh and skin of a patient, being slowly pushed upwards (i.e. upwardly migrating) when the patient wears a prosthetic limb which exerts upward pressure on the implant and therefore can cause the end of the implant to migrate into the bone of the leg of the patient. The embodiment described herein, in contrast, utilizes a stepped portion 306 to prevent such upward migration of the implant into the leg of the patient.
(68) At least part of the stepped portion 306 is covered by a physiologically inert substance, to reduce the possibility of infection or an immune reaction at the site at which the implant 300 contacts the flesh of the patient's leg. In the embodiment described herein, the physiologically inert substance is niobium, but it will be understood that other coatings may be used, such as gold, or any other coating known or discovered to be physiologically inert. Such variations are within the purview of a person skilled in the art.
(69) The at least one end 304 of the implant 300 further includes a coupling part 307 which is arranged to receive a coupling portion (which will be described in more detail later).
(70) In addition to the stepped portion 306 having a coating, at least a portion of the body 302 may also have a coating (generally denoted by 308), which has the purpose of assisting the implant 300 to integrate into the skeletal bone (shown as 310 in
(71) In one embodiment, the coating is a suitable porous structure which assists in encouraging bone growth into the porous structure, thereby assisting osseointegration of the implant into the skeletal bone. In one embodiment, the porous structure is formed from titanium which is deposited on the surface of the body 302 by using a plasma deposition process.
(72) The implant has a curved shape which is generally visible at area 312, which is arranged to mimic the curve of a human femoral bone. It will be understood that different types of implants may have different shapes and profiles, as may be required to meet certain skeletal and anatomical constraints. Such variations are within the purview of a person skilled in the art.
(73) The body 302 of the implant 300 further includes at least one projection 314 which extends along a portion of the body 302. The projection is arranged to, in use, prevent rotation of the implant relative to the skeletal bone, by providing grip to prevent rotation of the implant 300 when it is located inside the skeletal bone. In the embodiment shown in the Figures, the projection 314 is at least one spline which extends longitudinally along the body of the implant. However, it will be understood that other variations which achieve the same functionality may include the provision of raised patterns (a zig-zag pattern), circumferential ridges, or other simple or complex patterns.
(74) The implant 300 also has a second end 316 which is tapered, to allow the patient to also receive an artificial hip implant (or other implant) which can be attached to the leg implant.
(75) Referring now to
(76) Referring now to
(77) Although
(78) Referring now to
(79) Referring now to
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(83) Of course, it will be understood that the osseointegrative implant may be manufactured in different sizes, so that the correct size may be provided for different patients of different heights, weights and builds. This may include manufacturing implants of different lengths and/or implants which have different radial profiles. Such variations are encompassed by the broader inventive concept described and defined herein.
ADVANTAGES AND INDUSTRIAL APPLICABILITY
(84) One of the advantages of the embodiments and broader invention described herein is that the invention flared distal end to stop upward migration of the implant into the flesh of the patient.
(85) Moreover, the embodiment described herein provides longitudinal splines which prevent rotation of the implant.
(86) The implant also preferably includes a porous coating, such as a plasma titanium spray, which acts to induce and assist osseointegration.
(87) Lastly, the embodiment is tapered on the proximal end to allow for future hip/neck implants that may be required by the patient.
DISCLAIMERS
(88) Throughout this specification, unless the context requires otherwise, the word comprise or variations such as comprises or comprising, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
(89) Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described. The invention includes all such variation and modifications. The invention also includes all of the features referred to or indicated in the specification, individually or collectively and any and all combinations or any two or more of the steps or features.
(90) Other definitions for selected terms used herein may be found within the detailed description of the invention and apply throughout. Unless otherwise defined, all other scientific, medical, engineering and technical terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the invention belongs.