Integrated organ-on-chip systems and applications of the same
10444223 ยท 2019-10-15
Assignee
Inventors
- John P. Wikswo (Brentwood, TN, US)
- David E. Cliffel (Nashville, TN, US)
- Dmitry A. Markov (Nashville, TN, US)
- John A. Mclean (Nashville, TN, US)
- Lisa Joy McCawley (Nashville, TN, US)
- Phillip C. Samson (Nashville, TN, US)
- Ronald S. Reiserer (Nashville, TN, US)
- Frank Emmanuel Block (Nashville, TN, US)
- Jennifer Robin McKenzie (Nashville, TN, US)
Cpc classification
B01L2300/0864
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0867
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0487
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0622
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0481
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5027
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
A01N1/0247
HUMAN NECESSITIES
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
G01N35/10
PHYSICS
Abstract
A microclinical analyzer usable for analysis of one or more bio-objects, each bio-object including an organ or a group of cells includes a fluidic network having a plurality of fluidic switches, a plurality of fluidic paths in fluid communication with the plurality of fluidic switches, and one or more on-chip pumps coupled to corresponding fluidic paths; a sensor array coupled to the fluidic network; and a microcontroller for individually controlling the plurality of fluidic switches and the one or more on-chip pumps of the fluidic network as so to operably and selectively deliver an effluent of at least one bio-object to the sensor array for detecting properties of the effluent, or to a predetermined outlet destination.
Claims
1. A microclinical analyzer usable for analysis of a plurality of bio-objects, each bio-object including an organ or a group of cells, comprising: (a) a fluidic network having a plurality of fluidic switches, a plurality of fluidic paths in fluid communication with the plurality of fluidic switches, and one or more on-chip pumps coupled to corresponding fluidic paths, wherein the fluidic network is in fluid communication with the plurality of bio-objects and a plurality of fluids, wherein each fluidic switch comprises a rotary planar valve (RPV) and each on-chip pump comprises a rotary planar peristaltic micropump (RPPM), wherein each of the RPV and the RPPM comprises a rotary actuator, wherein the rotary actuator of the RPPM is adapted for operably pumping a fluid at a rate, and the rotary actuator of the RPV is adapted for operably rotating to selected positions to switch fluids in such a manner as to provide one or more bio-objects with selected fluids; (b) a sensor array coupled to the fluidic network; and (c) a microcontroller for individually controlling the plurality of fluidic switches and the one or more on-chip pumps of the fluidic network to selectively and individually perfuse at least one of the plurality of bio-objects with at least one of the plurality of fluids at a predetermined perfusion flow rate, and selectively deliver an effluent of the at least one bio-object responsive to the perfusion to the sensor array for detecting properties of the effluent, or to a predetermined outlet destination.
2. The microclinical analyzer of claim 1, wherein the microcontroller comprises at least one of a wireless communication protocol and a backup battery.
3. The microclinical analyzer of claim 1, further comprising a calibration reservoir having a plurality of containers for containing the plurality of fluids, respectively, wherein the plurality of containers is coupled to at least one of the plurality of fluidic switches and the one or more on-chip pumps for individually providing the plurality of fluids to the sensor array for calibration.
4. The microclinical analyzer of claim 1, wherein each fluidic switch comprises a valve having at least one pole and a plurality of throws, wherein the at least one pole is operably and selectively in fluid communication with one of the plurality of throws.
5. The microclinical analyzer of claim 4, wherein the plurality of fluidic switches comprises first, second, and third fluidic switches, wherein the first fluidic switch comprises a one-pole four-throw valve coupled to the calibration reservoirs, the second fluidic switch comprises a four-pole three-throw valve coupled to the first fluid switch, the sensor array and the perfusion controller, and the third fluidic switch comprises a one-pole four-throw valve coupled to the on-chip pump and outlets and another bio-object, wherein the second and third fluidic switches are coupled to each other through the on-chip pump.
6. The microclinical analyzer of claim 1, wherein the rotary actuators comprise a circular ball-bearing cage defining a plurality of spaced-apart openings thereon, and a plurality of balls accommodated in the plurality of spaced-apart openings, wherein the number of the plurality of balls is same as that of plurality of spaced-apart openings of the circular ball-bearing cage, such that each opening of the circular ball-bearing cage accommodates a respective ball, or wherein the number of the plurality of balls is less than that of plurality of spaced-apart openings of the circular ball-bearing cage, such that at least one opening accommodates no ball.
7. The microclinical analyzer of claim 6, wherein the plurality of spaced-apart openings is spaced-equally defined on the circular ball-bearing cage, wherein each two adjacent openings through the center of the circular ball-bearing cage define an angle =2/K, K being the number of the plurality of equally spaced-apart openings.
8. The microclinical analyzer of claim 7, wherein the RPV further comprises a plurality of selectively controllable channels positioned under the actuator in relation to the plurality of equally spaced openings such that at least one selectively controllable channel is positioned under the at least one no-ball opening or under at least one no-ball location of the circular ball-bearing cage so that a fluid flow is allowed through the at least one selectively controllable channel, while the other selectively controllable channels are respectively positioned under the openings having the ball bearings so that no fluid flows are allowed through the other selectively controllable channels, wherein when rotating the actuator by a desired angle of (k), k being 1, 2, . . . K, the at least one no-ball opening or no-ball location is selectively placed over a desired one of the selectively controllable channels.
9. The microclinical analyzer of claim 7, wherein the RPPM further comprises an input channel and an output channel positioned under the actuator in relation to the plurality of equally spaced-apart openings such that when the actuator is rotated, a fluid flow is pumped from the input channel to the output channel.
10. The microclinical analyzer of claim 1, wherein the rotary actuators comprise a wheel defining a plurality of spaced-apart sockets thereon in a circle, and a plurality of rollers accommodated in the plurality of spaced-apart sockets such that a rotation of the wheel causes the plurality of rollers to rotate along the circle.
11. The microclinical analyzer of claim 1, wherein the rotary actuators comprise a cam, and a plurality of cam-followers engaged with the cam such that a rotation of the cam causes the plurality of cam-followers to rotate along a circular path.
12. The microclinical analyzer of claim 1, wherein each of the RPV and the RPPM further comprises a motor for rotating the actuator.
13. The microclinical analyzer of claim 12, wherein the motor comprises a spring-loaded tensioning motor head or a self-tensioning motor head.
14. The microclinical analyzer of claim 1, wherein the rotary actuator of the RPPM operably pumps a fluid at a rate by actuating balls or rollers or cam-followers, and the rotary actuator of the RPV operably rotates balls or rollers or cam-followers to selected positions to switch fluids in such a manner as to provide one or more bio-objects with selected fluids.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate one or more embodiments of the invention and, together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment.
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(10) In one embodiment, the pump is a pneumatically actuated peristaltic pump, or a peristaltic pump with multiple, independent mechanical actuators. Accordingly, application of no pressure leaves the pump in the normally open mode, thereby allowing free flow through the channels. In one embodiment, rotary planar peristaltic micropumps are used, and if it is desired to run the organ with flow driven solely by other organs or off-chip pumps, then it is necessary to add a mechanical retractor to the drive balls, or insert a unidirectional flapper bypass valve or a selector bypass valve across the pump.
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(26) A one-pole four-throw valve allows the effluent from Organ N to pass onto the perfusion bus for that organ, to be delivered to an external sampler, or to Organ N+1. Additional poles on the switches would enable additional modes.
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DETAILED DESCRIPTION OF THE INVENTION
(55) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals refer to like elements throughout.
(56) The terms used in this specification generally have their ordinary meanings in the art, within the context of the invention, and in the specific context where each term is used. Certain terms that are used to describe the invention are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the invention. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks. The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term are the same, in the same context, whether or not it is highlighted. It will be appreciated that the same thing can be said in more than one way. Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein, nor is any special significance to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and in no way limits the scope and meaning of the invention or of any exemplified term. Likewise, the invention is not limited to various embodiments given in this specification.
(57) It will be understood that when an element is referred to as being on another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being directly on another element, there are no intervening elements present. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(58) It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
(59) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, or includes and/or including or has and/or having when used in this specification specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
(60) Furthermore, relative terms, such as lower or bottom and upper or top, may be used herein to describe one element's relationship to another element as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. For example, if the device in one of the figures is turned over, elements described as being on the lower side of other elements would then be oriented on upper sides of the other elements. The exemplary term lower can, therefore, encompass both an orientation of lower and upper, depending on the particular orientation of the figure. Similarly, if the device in one of the figures is turned over, elements described as below or beneath other elements would then be oriented above the other elements. The exemplary terms below or beneath can, therefore, encompass both an orientation of above and below.
(61) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(62) As used herein, around, about, substantially or approximately shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term around, about, substantially or approximately can be inferred if not expressly stated.
(63) As used herein, the terms comprise or comprising, include or including, carry or carrying, has/have or having, contain or containing, involve or involving and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
(64) As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A or B or C), using a non-exclusive logical OR. It should be understood that one or more steps within a method may be executed in different order (or concurrently) without altering the principles of the invention.
(65) As used herein, the terms, microclinical analyzer, microchemical analyzer, and its abbreviation CA are exchangeable.
(66) The description is now made as to the embodiments of the present invention in conjunction with the accompanying drawings. In accordance with the purposes of this invention, as embodied and broadly described herein, this invention relates to perfusion controllers, microclinical analyzers, integrated bio-object microfluidics chips and systems utilizing the perfusion controllers and the microclinical analyzers and applications of the same.
(67) It is nave to assume that a collection of organs-on-a-chip will exist in a stable equilibrium. Excess metabolic activity of one region without concomitant increases in oxygenation and nutrients will lead to acidification and/or unwanted downstream effects. In living systems, homeostasis is maintained by a plethora of chemical, neural, and biomechanical signals. An organ-on-a-chip system will require an equivalent regulatory system.
(68) The central hypothesis is that humoral factors are critical for maintaining the viability of each organ-on-a-chip. However, the vast majority of the secreted factors and their actions on specific organs remain poorly understood to date.
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(70) To understand multimodal chemical communication between organs, the invention allows us to study the interactions of different organs as a function of time. The uniqueness of the Omni-Omics approach is shown in
(71) With this Omni-Omics system, among other things: (1) the soluble and bound factors that are produced by the individual organs-on-a-chip can be identified; (2) the role of individual secreted molecules on organ function can be understood; (3) the transcriptomic, proteomic, and metabolic changes that arise as a result of exposure to selected drugs and toxins can be quantified; (4) a high-throughput assay for screening therapeutic agents against the insults listed under (3) can be developed; and (5) the effects of targeted interventions across various in vitro and in vivo transgenic models can be verified, which opens the avenue for preclinical trials.
(72) The power of this approach is the breadth of dynamic information that is obtained from organs-on-a-chip using mass spectrometric measurements of soluble and bound proteins and metabolites, electrochemical measurements of metabolic activity, optical imaging of fluorescent reporters and cellular phenotype, and of course various omics assays, the most important being transcriptomics, and the ability to control this system with advanced, machine-learning software.
(73) According to the invention as shown in
(74) Bioreactors: Microfabricated bioreactors (MBRs) offer the unprecedented opportunity to maintain tissue explants in a close-to-physiological environment [56], wherein the extracellular volume and fluid interconnectivity between brain regions are sufficiently well controlled to study paracrine and autocrine signaling phenomena. We will use standard microfabrication technologies for polydimethylsiloxane (PDMS) or other polymers or materials to construct an interconnected network of five or more bioreactors, each of which will maintain a small explant from the brain of a developing mouse. Each MBR will be designed to allow us to record hundreds of biological parameters from each brain region we are studying, including, but not limited to, those shown in
(75) Analysis: The interconnecting chambers allow us to sample the humoral factors with nESI-IM-MS. Beyond this, we also have the capability to examine the molecular distributions within organs with a wide variety of methods (MALDI-IM-MS, transcriptome profiling, etc.). Selected reaction monitoring (SRM) with mass spectrometry will allow us to track the changes of molecules that demonstrate the most differential activity between the five regions studied. Other methods of analysis are depicted in
(76) Ion Mobility-Mass Spectrometry (IM-MS): Many important questions about cell signaling, cell-matrix interactions, and metabolomics defy current analytical instrumentation and controls. Real-time measurement is critical for biological system control. In particular, the simultaneous high-frequency dynamic measurements of protein expression and the generation of metabolites and other signaling molecules exceed current capabilities. For example, normal mass spectrometry (MS) of tissue or the media from cell culture or tissue perfusion would detect a large number of isobaric species that could not be differentiated solely upon mass-to-charge ratio (m/z). High performance liquid chromatography (HPLC) can separate isobaric species through an interaction with a chemically selective stationary phase tailored for particular analytes (e.g., hydrophobic or hydrophilic), but a single HPLC separation can require an hour or more, and this precludes real-time control of the system while probing metabolic dynamics.
(77) The biggest problem with the application of mass spectrometry to a large collection of organs-on-a-chip is that it takes 30 minutes to an hour for a single HPLC run, depending upon the separation column utilized. This means that one can sample each organ two to four times a day in a 10-organ system. If one wants to track four 10-organ experimental platforms, one needs to analyze 40 cuvettes a day and is able to read out each organ only once a day. For a one month pharmacokinetics/pharmacodynamics run, one acquires a large number of cuvettes, requiring a large number of LC columns and lots of MC time.
(78) There are advantages to stop-flow collection of a single organ at a time so that the metabolites and biomarkers being tracked are concentrated. Off-line analysis requires that the collection of larger volumes can be stored and handled (a microliter is a small amount of fluid in the bottom of a cuvette). This creates a growing backlog of cuvettes to analyze, at 30-60 minutes each. The alternative enabled by these inventions is to utilize a perfusion controller that controls external sample collection directly into microfluidic tubing connected to a mass spectrometer.
(79) As a major innovation in mass spectrometry for understanding the physiology of coupled biological systems, a collaboration between the Wikswo and McLean groups at Vanderbilt, the Lipson group at Cornell, and Vallabhajosyula at CFDRC is applying symbolic regression [1], machine learning [2], electrochemical [3] and optical sensing, and nanoelectrospray and MALDI ion mobility-mass spectrometry [4-24] to infer the equations underlying metabolic and signaling dynamics [25-29], ultimately to control biological systems [29, 30]. Ion Mobility-Mass Spectrometry (IM-MS), the keystone technique in this omni-omics effort, utilizes a post-ionization gas-phase electrophoretic separation on the basis of structure prior to m/z determination. This technology enables three-dimensional separations (analyte structure, mass-to-charge, and signal intensity) to be completed on a timescale of milliseconds [4, 6, 7, 31-38]. The details of the IM-MS approach are shown in
(80) Another reason for high-speed mass spectrometer analysis is to allow multiplexing of the analysis of effluent from a large number of different organs individually sampled at a much lower rate. But to obtain speed, one needs to desalt without waiting for a standard LC separation that does not require desalting. The invented perfusion controller and microclinical analyzer can readily include on their outputs modules that would provide on-line desalting, for example with a one-minute desalting process for a 100 nL sample feeding directly into the nanoelectrospray (nESI) port on a Waters Ion Mobility-Mass Spectrometer (IM-MS). The great feature of IM-MS is that the IM gas-phase electrophoresis structural separation accomplishes in 1 ms what HPLC can do in 60 minutes and UPLC can do in 30. The bandwidth increase of five orders of magnitude is reduced by a factor of about 50 by the time required to desalt, but the advantage of this approach is that the 1 minute desalting might allow one to look at every organ in a 10 Cartridge Experimental System once every 10 minutes. Alternatively, rapid desalting might be possible by using a miniature microdialysis desalter.
(81) Advanced Microfluidic Systems for Cellular Control: According to the invention, one can exploit the capabilities of microfluidic devices to provide restricted dimensions to localize small cell populations; low flow rates; a high ratio of cell volume to media volume; the ability to rapidly change media; and proximity of in situ, in-line, and downstream sensors. The development of compact, low-cost, and easy to use microformulators allows rapid changes to the relative concentrations of up to 16 different chemical reagents in the media superfusing the cells under study.
(82) Microformulators for MIMO Bioreactor Control: The ability of biologists to control temporally the chemical and fluidic environment around adherent or suspended cells in vitro is limited by the available technologies: bulk fluid changes, possibly including centrifugation and resuspension; peristaltic and syringe pumps; manual and multihead pipettes; and fluid-handling robots. The speed with which each approach can change the fluid environment is limited, and the required instruments can be costly and quite bulky. Microfluidic devices have proven useful for studies of chemotaxis and cell-cell interactions, but these devices often utilize either multiple syringe pumps costing $2,000 or more each [39-47], or on-chip peristaltic pumps that require precise microfabrication, multiple solenoid valves, and an external source of pressurized gas at a cost of about $500 per pump [48-50]. Hence biologists seldom have the ability to simultaneously control the concentrations of multiple chemicals, a MIMO prerequisite. Hansen and Quake accomplished this with a microformulator for protein crystallization, albeit with an 80 pL stroke volume, a five nL mixer and a ten nL/min flow rate [51-53].
(83) The inventors introduced a new on-chip peristaltic pump that requires purchase of only a miniature geared stepping motor (about $200) and a controller (about $100) but was somewhat labor intensive to fabricate (about 1 person-hour pump) [54]. This led the inventors to invent an entirely new class of rotary, planar peristaltic micropumps (RPPMs), as shown in
(84) Modeling and Control: Real-time control of a quantity requires its measurement in real time. Measurement of acidification alone is not sufficient, and it is necessary to measure in addition glucose, oxygen, and lactate fluxes to understand core carbon metabolism. But organ metabolism also involves the secretion and consumption of a plethora of other biological molecules. Current analytical capabilities cannot provide the needed simultaneous measurements of protein expression, metabolites, and other signaling molecules generated by cells. Ion Mobility-Mass Spectrometry (IM-MS) offers the potential to be the next transformative systems biology technology. IM-MS yields five orders of magnitude increase in systems throughput over liquid-chromatography mass spectrometry (LC-MS) by utilizing a post-ionization gas-phase electrophoresis separation on the basis of structure prior to m/z determination [4, 6, 7, 31-38]. Nano-electrospray ionization (nESI), matrix-assisted laser desorption ionization (MALDI), ultraperformance liquid chromatography (UPLC), or gas chromatography (GC) provide IM-MS inputs.
(85) The Omni-Omic Automated Biological Explorer, shown in
(86) For the purpose of this invention of a perfusion controller and a microclinical analyzer, there are a number of basic module definitions required to understand the central role played by both the perfusion controller and the microclinical analyzer for culturing, maintaining, and studying a collection of interconnected organs-on-a-chip.
(87) Organ-on-Chip Module (OoC): Each synthetic organ needs to be housed in a disposable microfluidic cell growth and incubation chamber. These chambers can vary in design to accommodate the particular needs of the cells comprising the organ, but the overall footprint of each Organ-on-Chip will be standardized to accommodate insertion into the various support and interrogation modules which allow multi-organ drug and pathogen interactions to be studied.
(88) Organ Cartridge for cellular Instrumentation and Support: These cartridges could have a standardized overall footprint, but contain customized support microfluidics, pumps, electronics, valving and instrumentation modules appropriate to each individual organ type. Each cartridge is designed to accept a disposable Organ-on-Chip module which has been pre-conditioned in an Organ Farm or Organ Incubator and each cartridge has provisions for easily inserting the module in a sterile manner. In a similar manner, these standardized Instrumentation/Support cartridges are designed to accommodate sterile insertion of the Organ Cartridge into a larger assembly known as the Multi-Organ Experimental Platform or Cartridge Dock which supports many individual Organ Cartridges and provides the environment for multi-organ experiments.
(89) Cartridge Dock: This is a multi-unit support module which can be used to provide control of temperature and continuous-flow nutrient supply to many individual disposable Organ-on-Chip modules housed within their respective Organ Cartridges. It will be used to provide the appropriate growth sequences necessary to generate the mature biological tissue arrays to mimic individual organ types. The Cartridge Dock and/or the Organ Cartridge provides facilities for initial loading of cells into pre-sterilized Organ-on-Chip modules and includes provisions for inserting or disconnecting one module without compromising sterility of adjacent modules. This system has a standardized interconnect system which can accommodate the most complicated as well as the least complicated Organ Cartridge module. The Cartridge Dock is controlled by a stand-alone computer-based control system that provides organ-specific flow of nutrients, appropriate valving, and recording functions that identify the history of individual Organ-on-Chip modules. The Cartridge Dock is stored in an incubator or Organ Farm, which provides the desired ambient temperature and humidity. A master experiment control computer provides the control signals that establish valve and pump control conditions to fluidically connect individual Organ Cartridges to other Organ Cartridges within the Cartridge Dock and maintain physiological health of the tissues. In addition the Master Control Computer (MCC) is responsible for periodic calibration of the electrochemical sensor arrays and controls the valving and pumping operations which are required to perform electrochemical measurements, and to dispense fluids for external analysis.
(90) Master Control Computer: This is the dedicated system which controls all operational aspects of the Multi-Organ Experimental Platform. In an initial, exemplary implementation, this system operates as a simple interpreter that performs sequential operations of valve activations, pump parameter activations, electrochemical sensor calibration, and measurement sequences and fluid dispensing and drug injection sequences according to a pre-set protocol list of operations loaded into the instruction queue by the scientists designing the multi-organ experiment. During the experiment the MCC records detailed time-stamped confirmation of each sequential activity and it acquires all experimental measurement data from electrochemical sensors and from the computer actuated microscopes. The Master Control Computer may rely on secondary microcontrollers to perform time critical or compute/bandwidth intense operations such as microscope camera focusing or high speed repetitive microstepping operations. Advanced techniques of sensor feedback controlled operation could be investigated at later stages of instrumentation development via dynamic modification of the experiment protocol list. The master control computer can communicate with secondary microcontrollers either by a hard-wired connection or by means of a digital wireless communications protocol.
(91) Referring to
(92) Specifically, the integrated bio-object Organ Cartridge has at least one bio-object chamber for accommodating at least one bio-object, at least one perfusion control unit coupled to at least one bio-object chamber for selectively perfusing the at least one bio-object with one of the plurality of fluids, at least one microclinical analyzer coupled to the at least one perfusion control module for analyzing an effluent of the at least one bio-object responsive to the perfusion, a microcontroller coupled to the at least one perfusion control module and the at least one microclinical analyzer, and a chip carrier for accommodating the at least one bio-object chamber, the at least one perfusion control unit, at least one microclinical analyzer and the microcontroller. The carrier comprises a plurality of fluidic paths for connecting the at least one inlet, the at least one outlet, the at least one bio-object chamber, the at least one perfusion control unit, and at least one microclinical analyzer to define a fluidic network.
(93) In one embodiment, the integrated bio-object chip Organ Cartridge includes a mechanical controller for sensing strain and applying either pneumatic or mechanical stresses to the at least one bio-object chamber.
(94) Further, the integrated bio-object chip Organ Cartridge could in some embodiments include a microscope coupled to the at least one bio-object chamber.
(95) Additionally, the integrated bio-object chip Organ Cartridge also has a support system having at least one fluid unit coupled to the at least one bio-object chamber and the at least one perfusion control unit for providing the perfusion fluids, a gas supply unit coupled to the at least one perfusion control unit, and a waste unit coupled to the at least one perfusion control unit for exhausting the effluent of the at least one bio-object.
(96) Moreover, the integrated bio-object chip cartridge includes a sample collection unit coupled to the at least one perfusion control unit.
(97) In one embodiment, the integrated bio-object chip cartridge further has an environment control unit designed to provide an appropriate physiological environment to at least one bio-object.
(98) In another embodiment, the integrated bio-object chip Organ Cartridge also has at least two individual flow channels that connect with the at least one perfusion control unit, where one of the at least two individual flow channels is adapted for an efferent flow, while the other of the at least two individual flow channels is adapted for an afferent flow.
(99) These examples highlight many of the absolutely essential topological features of functional connectivity between subsystems required for successful Organ Cartridge design. Several of the most important aspects of the perfusion controller as it relates to the Organ Cartridge design apparent in this exemplary drawing are outlined below: (1) The spatial arrangement of Organ Cartridge subsystems and their controls must be compact. (2) Fluidic paths must be carefully designed to provide appropriate physiological tissue support functionality while at the same time providing low dead volume connectivity so that the built-in microclinical analyzer chip can detect target molecules with maximum sensitivity. (3) The microscope subsystem must have unhindered access to the organ incubation chamber and a clear path must exist for transillumination of the Organ Chip to allow label-free microscopic observation of organ tissues. (4) Mechanical control features must be tightly coupled to the Organ Chip for those tissues which require such stimulation. (5) The perfusion control system is central to the design and must be able to provide all the necessary fluidic path adjustments and volume modulations required to maintain tissue viability and on-chip chemical concentration measurements. (6) The fluidic support system must include provisions for supplying appropriate fluids, gases, and waste solution pathways required for long-term viability of organ tissues within the Organ Chip supported by the Organ Cartridge. The disposable Organ Chip unit must be co-engineered with the support system modules to allow precision alignment for plug-in attachment. The Organ Cartridge is also semi-disposable, but the Organ Chips essentially must be disposable.
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(104) Of particular note are the parallel organ-support architecture and the versatility of inter-organ connectivity which is built into the programmable Perfusion Control subsection of each organ chip cartridge: (1) Each Organ Chip location is provided with its own support network. The organ support network (bottom layer on the drawing) is of a uniform design, allowing any type of standardized organ chip to plug into any position in the organ array. (2) The precise fluidic connectivity between Organ Chips is controlled by the Perfusion Control subsystem built into each Organ Cartridge. In this particular design (
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(106) Specifically, the perfusion controller has a plurality of inlets for providing a plurality of fluids (851, 852 and 853 as shown in
(107) In this exemplary embodiment, the perfusion controller further includes a fluid reservoir 850 having a plurality of containers (851, 852, and 853) for containing the plurality of fluids, respectively. The plurality of containers is coupled to the plurality of inlets for respectively providing the plurality of fluids. The desired fluids contain a dye for labeling selective areas within the bio-object 851, a drug 852, a medium 853 or the like.
(108) The perfusion controller may also have a microcontroller for individually controlling the plurality of fluidic switches and the one or more on-chip pumps of the fluidic network as so to control a flow rate of each fluidic path.
(109) The perfusion controller further includes one or more sensors 870 coupled to the at least one bio-object for measuring a pressure drop across the at least one bio-object perfused with the at least one fluid, so as to regulate the flow rate of the at least one fluid through the at least one bio-object at the predetermined perfusion rate, provided the bio-object resistance is known or calculable.
(110) The fluidic network is formed with a plurality of fluidic paths in fluid communication with the plurality of fluidic switches and the one or more on-chip pumps, where each bio-object is disposed in a corresponding fluidic path.
(111) Each fluidic switch comprises a valve having at least one pole and two or more throws, where the at least one pole is selectively operable in fluid communication with one of the two or more throws.
(112) The fluidic network comprises first, second, and third fluidic switches 810, 820, and 830 and an on-chip pump 840. The first fluidic switch (810) comprises a one-pole four-throw valve, the second fluidic switch (820) comprises a two-pole three-throw valve, and the third fluidic switch (830) comprises a one-pole four-throw valve. In this embodiment, the plurality of bio-objects includes organ N1, organ N, and organ N+1, where the organ N1 is coupled to the second fluidic switch, the organ N is coupled between the second fluidic switch and the on-chip pump that is in turn coupled to the third fluidic switches, and the organ N+1 is coupled to the second and third fluidic switches.
(113) The example shown can operate in three modes: 1) Blood Substitute Bypasses Organ N while the input to Organ N is connected to an on-chip fluid-selector valve that allows perfusion of the organ with a dye, drug, or media drawn from the Fluid bus; 2) Organ N is between Organs N1 and N+1 so that the three organs are perfused in series; and 3) Organ N is removed from the system for a stop-flow measurement, repair, or replacement.
(114) In the configuration shown, Organ Cartridge N is disconnected from the system, and the effluent from Organ N1 goes to Organ N+1. Therefore a drug is injected only into Organ N. Media can follow to wash out unbound drug. The effluent is sent to waste so as not to expose the downstream organs directly to the drug. The two on-chip pressure sensors measure absolute pressure between the organ inlet and outlet. Their difference reflects the pressure drop across the organ, and thereby allows control of the speed of the on-chip pump to regulate system flow. The pump output can be either recycled back into the organ, sent to the microclinical analyzer, to waste, or to Organ N+1. Additional features of this design can support multi-organ parallel perfusion connectivity by redefining the Media and Waste switch positions to correspond to Arterial supply and Venous Drain, respectively. Hence this type of controller can be used for either series or parallel organ perfusion. In addition, according to embodiments of the invention, the pump could be upstream or downstream of either the organ or the CA electrode arrays.
(115) If the pump is a pneumatically actuated peristaltic pump, or a peristaltic pump with multiple, independent mechanical actuators, then application of no pressure leaves the pump in the open position, thereby allowing free flow through the channels. Were rotary planar peristaltic micropumps (RPPMs) used and one desired to run the organ with flow driven solely by other organs or off-chip pumps, then it would be necessary to add a mechanical retractor to the drive balls, or insert a unidirectional flapper bypass valve or a selector bypass valve across the pump.
(116) The three independent switch arrays shown on this diagram would be controlled by a computer to enable a wide variety of modal capabilities as detailed in the description of
(117) This configuration enables either direct series perfusion of a set of organs, or through the Organ Effluent buses (one for each organ), parallel perfusion of the organs, as desired. The one-pole four-throw valves on the input and output sides of the organ can be replaced with valves with additional ports for selection of the input and output connections of all organs in the system from a number of possible fluid streams.
(118) Among other things, an important feature of this design is that each Organ Chip can have a dedicated, in-series or in-parallel pump that can drive flow through an organ independent of the flow through other organs.
(119) Each organ also is shown as having on-chip pressure sensors that are used to regulate the flow through the system and determine whether the fluidic resistance of the organ is within the desired range.
(120) The output valve of the circuit can direct the flow to a microclinical analyzer.
(121) This design and similar ones using the multi-position valve approach offer an extremely versatile set of features spanning the range of both serial and parallel connectivity. A number of specific features of this approach are of fundamental importance for enabling reliable long-term viability of all the organs in a multi-organ module and also for enabling well-controlled experimental paradigms which can provide physiologically relevant data concerning drug and pathogen multi-organ responses.
(122) Note particularly the following specific points:
(123) According to the invention, each organ can be in series or in parallel with its own perfusion metering pump. This is extremely important in that it allows for each specific organ to individually receive specific perfusion flow rates. This is of absolutely fundamental importance for: (a) The detailed balancing of relative organ perfusion rates in order to obtain physiologically relevant data. (b) Providing scientists who design and analyze experiments run in the multi-organ experimental module with the detailed perfusion rate history associated with each organ that might have participated in a multi-organ related cascade of events resulting in particular drug or pathogen responses. (c) Providing scientists with ability to simulate naturally occurring increases or decreases in individual organ blood flow that would occur during normal physiological stimulation or during particular types of traumatic or pathological events being studied. (d) Limiting safe levels of blood pressure supplied to particular organ modules that may not be able to tolerate a full systemic pressure drop which exists in the full Arterial-Venous differential pressure drop. (e) Allowing intermittent or stop-flow conditions within a particular organ module, which may be desirable for increasing the concentration of organ metabolites prior to analysis with the microclinical analyzer, and providing additional organ residence time for bolus delivered drugs, or biomolecules emanating from other organs.
(124) In addition, according to the invention, this system provides versatile and re-configurable organ interconnection capability and organ effluent analysis capability. For example, (a) The organs can be perfused with fresh (non-recirculated) media for external analysis. (b) The organs can be connected in parallel, sharing common recirculating Arterial and Venous fluidic paths, as depicted in
(125) In any case, it is important to minimize the fluid volume of all valves, interconnects, and tubing, since this volume may be a significant factor in determining the required cell growth chamber volumes in order to keep dilution effects from rendering the entire assembly physiologically unrealistic.
(126) An organ can be transiently placed in either a stop or local recirculating mode to allow accumulation of paracrine signals and metabolites prior to withdrawing a sample for external analysis. By giving each cartridge a pump and pressure sensors it is possible to ensure the proper flow through each organ when operating in either the series or parallel mode.
(127) Chip oxygenation can be either through the PDMS or with Cartridge or systemic gas exchange membranes.
(128) According to the invention, the perfusion controller can also deliver fluid samples to the microclinical analyzer (CA), which has three components: the disposable microclinical analyzer chip which includes the sensor array, the microfluidics, valves, and a pump, the microclinical analyzer valve and pump drives which are implemented using rotary motors or pneumatic controllers that attach to the disposable CA chip, and the CA Sensor Electronics which is shared between multiple microclinical analyzer units by using a microclinical analyzer Sensor Multiplexer. This microclinical analyzer allows for the automated implementation of multianalyte microphysiometry, as invented by Cliffel and Wikswo, within a single Organ Cartridge.
(129) There are a large number of commercial instruments for measuring bioreactor process variables, such as glucose, lactate, pH, and O.sub.2. Clinical analyzers with disposable enzyme films, e.g., YSI, have been optimized for measuring electrolytes in mL volumes of blood plasma and have detectors with large surface areas and hence large dead space. Simple glucose sensors abound, but are not readily interfaced and do not have long-term stability or calibration. The Molecular Devices Cytosensor Microphysiometer, manufactured for 15 years beginning in the early 1990's, could measure only pH, albeit with milli-pH sensitivity, 15 second time response and several microliter volumes enclosing about 10.sup.5 cells. Measuring only pH is insufficient to detect many metabolic changes in cells, since multiple mechanisms lead to acidification. Eklund et al. added glucose, lactate, and O.sub.2 sensors to the Cytosensor using expensive commercial potentiostats, and then replaced these potentiostats with an economical, custom unit. However, none of these systems offers the level of calibration control required for long-term studies with a single set of sensors.
(130) Conventional acidification microphysiometry measures the pH changes produced by the energy metabolism of approximately 300,000 live cells in a 3-microliter chamber. Cliffel et al. added multiple additional electrochemical sensors for metabolic analytes into this chamber to give a complete dynamical picture of the live cell physiology as a Multianalyte Microphysiometer. Their four-analyte system currently measures extracellular glucose, oxygen, lactate, and pH within a microfluidic chamber simultaneously on the minute timescale. They have also added the ability to monitor extracellular calcium and dopamine levels for primary neurons and neuronal-like cells, and insulin for pancreatic islets. Physiological measurements include dynamic measurements of basal metabolic rates in various media, agonist/antagonist competition studies, toxicology, and dose-response curves. Cellular activity, metabolic dynamics, and recovery after drug exposure will be monitored directly. By combining all of the information contained in the multianalyte biosignature metabolic activities of each organ-on-chip, including metabolic pathway shifting from aerobic to anaerobic metabolism, the depletion of internal energy stores, and the dynamic decoupling of metabolic parameters can be observed.
(131) In the applications of multianalyte microphysiometry, the inventors have explored metabolic toxicology, metabolic activity of neurons undergoing stroke-like conditions, macrophage activation, pancreatic islet responses, and cancer cell metabolism, as shown in
(132) According to one embodiment of the invention, the disposable microclinical analyzer chip includes three well-established components: an electrode sensor array for each chamber, microfluidic chambers, and pumps with valves. The sensor array chips are based on screen printing electrodes commercially fabricated to the specifications, as shown in
(133) The Vanderbilt custom-built multichannel multipotentiostat, as shown in
(134) In addition, these individual sensor array chips can be fabricated for easy insertion into the microfluidics stage of the microclinical analyzer, allowing for convenient replacement of sensor arrays as needed. The sensor array chips can be reused by chemically removing and re-depositing the enzyme and iridium oxide layers. When plugged into the microclinical analyzer, the microfluidic valves select between in-line measurements of the fluids leaving the organ chambers or sets of calibration solutions with different concentrations of each analyte to ensure in situ accuracy of the sensor readouts. These valves also control output fluidic sampling for analysis by ion mobility-mass spectrometry (IM-MS). The flow rates utilized to maintain the tissues are well matched to the flow rates of nanoelectrospray, ion mobility-mass spectrometers (nESI-IM-MS) (100-500 nL/min), so that the fluid being exchanged between organs can be sampled with time resolutions of one minute. Ion Mobility-Mass Spectrometry is the keystone technique in this omni-omics advance developed in the McLean laboratory to rapidly analyze for lipids, carbohydrates, peptides, and nucleotides simultaneously. This technology enables three-dimensional separations, such as analyte structure, mass-to-charge and signal intensity, to be completed on a time-scale of milliseconds.
(135) Possible improvements in the microclinical analyzer include the ability to add other analyte sensors as desired, some of which could be specific for each organ, and the ability to expand the number of analytes in each chamber with custom designs for the sensor arrays and improved multipotentiostats.
(136) Referring to
(137) Specifically, the microclinical analyzer includes a fluidic network having a plurality of fluidic switches 2310, 2320, 2330, a plurality of fluidic paths in fluid communication with the plurality of fluidic switches, and one or more on-chip pumps 2340 coupled to corresponding fluidic paths, a sensor array 2370 coupled to the fluidic network; and a microcontroller (not shown) for individually controlling the plurality of fluidic switches 2310, 2320, 2330 and the one or more on-chip pumps 2340 of the fluidic network as so to operably and selectively deliver an effluent of at least one bio-object to the sensor array for detecting properties of the effluent, or to a predetermined outlet destination, wherein the effluent of the at least one bio-object is from perfusion of the at least one bio-object with a desired fluid performed within a perfusion controller 2380.
(138) The microcontroller is provided with at least one of a wireless communication protocol and a backup battery.
(139) The microclinical analyzer, as shown in
(140) For such a microclinical analyzer as shown in
(141) In one embodiment, the microclinical analyzer also delivers small volumes of organ effluent solutions for processing by an in-line desalter connected to an Ion Mobility-Mass Spectrometer, or larger volumes to an Ultra-Performance Liquid Chromatography Mass Spectrometer System or other such mass spectrometer analytical approach.
(142) Various perfusion controller switching array methods can be utilized in multi-organ array systems. The most obvious implementation of coupled, multi-organ systems involves serial perfusion of the organs, with one or more pumps in series, such that the effluent of one organ could be used, possibly diluted, as the input to a downstream organ. In these designs control features would rely on variable speed pumps and cartridge pressure sensors to monitor and control cross organ pressure drops. A superior and more physiological means is to use designs that involve a versatile parallel Arterial-Venous supply architecture which more closely mimics the normal physiological relationships between organs. Some of the initial versions of this type of configuration can be seen in
(143)
(144) Because the Multi-Organ Experimental Platform is intended to support long-term live tissue experiments, sterilization of the perfusion controller and the microclinical analyzer microfluidic chips must be considered during every stage of their design and manufacture. Ethylene Oxide treatment will ensure sterility during shelf life but it is necessary to ensure that the residual Ethylene Oxide has escaped from the plastic before it is in contact with fluid that perfuses living cells. Alternative sterilization methods techniques include autoclaving, gas, alcohols, or radiation.
(145) The sensors must be sterilely inserted even if the instrument is not in a sterile environment. The surrounding support instrument should have atmospheric control with positive pressure to eliminate the inclusion of contaminated particles or spores in the cartridge loading area.
(146) Microfluidic devices inherently constrain the atmosphere in and around the experimental area. According to the invention, the characteristics of the materials can be leveraged to enhance the control of the environment inside the materials instead of trying to control the external environment.
(147) The temperature of the fluids moving through the perfusion controller can be regulated either by regulating the temperature of the entire enclosing environment or by having temperature-control fluid or other means to ensure that the devices are at the desired temperature. Most microfluidic devices are constructed from polymers which are excellent thermal insulators, allowing the control of temperatures inside the devices without being concerned about accurate control of the external temperatures. Humidity can also be controlled inside the device by adding water jacket channels to keep water-permeable polymers saturated in water, simulating an external atmosphere of 100% humidity. In addition, gases may be dissolved in the water jacket to control the gas atmosphere in the experimental areas.
(148) Controlling only the internal environment simplifies the task of maintaining sterility by eliminating any air space that has high humidity and therefore eliminating the promotion of fungal and bacterial growth that thrives in moist atmosphere.
(149) Heated HEPA filtered air will create a dehydrating environment outside the fluidic device which will reduce fungal and bacterial growth and destroy viral material faster than a standard atmosphere. This air may also be treated with such things as UV radiation and activated charcoal filters to ensure sterility and control VOCs that may be present in laboratories.
(150) A disposable, adhesive-backed membrane that is permeable to oxygen, carbon dioxide, and water vapor can be used to eliminate cross-contamination or microbial infiltration from any ports that need to remain open to air when devices or subassemblies have to be handled outside of a sterile, laminar flow hood.
(151) Both the perfusion controller and the microclinical analyzer, as well as the Organ Chip itself, require computer control to ensure long-term cell viability and maintenance of realistic conditions for physiological studies. The computer control system must be capable of measuring important variables in the system, such as temperature, pressure, dissolved gases, nutrients, and metabolites, and responding accordingly. The software protocols are required for control of the multi-organ system, including the Organ Chip Cartridge, the mechanical and perfusion controllers, and the microclinical analyzer, and the Support Systems, which include External Sample Perfusion using the valves and pumps already described. In one embodiment of this system, the control of all of these components is performed by the Master Control Computer described above, or by a set of microcontrollers that in turn are controlled by the Master Control Computer, with connections either hardwired or wireless.
(152) Microcontrollers, such as pump or valve controllers, or local temperature, humidity, or gas composition controllers, or electroanalytic modules, can be efficiently and economically integrated into the system as local microcontrollers that operate under the direction of the main Master Control Computer. This computer would be responsible for all real-time control aspects of the growth of cells in the Organ Chips and the subsequent experiments, and will also be responsible for acquiring all relevant information from the various subsystem microcontrollers.
(153) The Master Control Computer can implement a detailed protocol at preset time points and export the data as a time-stamped confirmation of each individual action performed and each individual measurement gathered over the several week duration of the experiment. The database record will be crucial to understanding and interpreting the complicated multi-organ interactions, and it is very important that visualization tools be created from the outset that will allow scientists to easily visualize multi-component graphs of data extracted from the comprehensive database record.
(154) The valves and pumps described in the invention can be implemented in a variety of ways, including pneumatic push-up or push-down, normally open valves, membrane-between-glass microfluidic valves that are normally closed, electromechanically actuated valves, rotary planar valves and rotary planar peristaltic micropumps, as shown in
(155) As disclosed above, one aspect of the invention provides a new category of microscope-compatible devices that allow active control of cell culture parameters and fluid flows as needed for long-term culturing and analysis of biological tissue and cellular constructs and assemblies. Although this invention is focused on the use of microfluidic chips for cell culture and thus terms the device a chip carrier, it is not restricted to the application of the device to the control and perfusion of microfluidic systems. It could equally be applied to the manipulation of fluids in wells, small dishes, or other culture chambers.
(156) The principal novel features of these devices, which are illustrated in the accompanying
(157) Further aspects of the invention include, among other things, Integrated Organ Microfluidics (IOM) Chip and applications of the same. Particularly, various embodiments of the invention are focused on the integration of pumps, valves, bubble traps, cell chambers and supporting fluid networks and interconnects into a single IOM Chip. The IOM can be used as one component of an organ-on-chip cartridge that includes, for example, a chip carrier to support the IOM and the motors for pumps and valves.
(158) Conventionally, many Organ-on-Chip systems utilize discrete components, such as pumps and valves that are connected to the organ by tubing. A major problem of this approach is the volume of fluid contained by the tubing. Thus, it is important to minimize this volume and thereby avoid unnecessary dilution of metabolites and signaling molecules that comprise the chemical communication between different organs.
(159) As disclosed in the invention, the IOM chip addresses this problem by integrating on-chip rotary planar peristaltic micropumps (RPPMs), rotary planar valves (RPVs) and microfabricated bubble traps (MBT) with the organ or organs on a single chip. In one embodiment, the IOM chip is made out of an optically clear polymer to allow both fluid manipulation within the chip and light transmission for observation of biological samples within the chip. This single, disposable chip sits in a chip carrier as described previously which houses the stock solutions, driving electronics, and mechanical support for the insert. The combination of chip carrier and IOM comprises the organ-on-chip cartridge.
(160)
(161) As shown in
(162)
(163) In one embodiment, as shown in
(164) In another embodiment, the integrated bio-object microfluidics chip includes at least one fluidic network formed in the chip carrier. The at least one fluidic network comprises a plurality of inlets for providing a plurality of fluids, a plurality of outlets, a bio-object chamber for accommodating at least one bio-object, a plurality of fluidic switches, and one or more pumps. The bio-object chamber, the plurality of fluidic switches, and the one or more pumps are coupled to each other such that at least one fluidic switch operably and selectively receives one fluid from a corresponding inlet and routes the received fluid, through the one or more pumps, to the bio-object chamber so as to perfuse the at least one bio-object therein, and one of the other fluidic switches operably and selectively delivers an effluent of the at least one bio-object responsive to the perfusion to a predetermined outlet, or to the at least one fluidic switch for recirculation. In one embodiment, the at least one fluidic network defines the at least one perfusion controller (PC) 3650.
(165) In an exemplary embodiment shown in
(166) Additionally, the integrated bio-object microfluidics chip cartridge also comprises a microclinical analyzer 3620 coupled to the fluidic network for detecting properties of effluent of the at least one bio-object.
(167) Further, the integrated bio-object microfluidics chip cartridge has a calibration solution reservoir 3632 coupled to the microclinical analyzer for calibration thereof.
(168) Moreover, the integrated bio-object microfluidics chip cartridge may further comprise a microcontroller 3640 for controlling operations of the plurality of fluidic switches and the one or more pumps of the fluidic network and the microclinical analyzer, where the microcontroller is provided with at least one of a wireless communication protocol and a backup battery 3642.
(169) Referring to
(170) Referring to
(171) Additionally, the integrated bio-object microfluidics chip also has a bio-object loading port coupled to the bio-object chamber for loading the at least one bio-object.
(172)
(173)
(174)
(175) According to embodiments of the invention, the IOM Chip is sterilizable, and multiple configurations of pumps and valves are created for different experimental methodologies. Variations of this design are used to (1) perfuse a single organ or group of cells, (2) perfuse two groups of cells connected by a thin porous membrane or barrier, or (3) perfuse an organ with an on-board clinical analysis system, e.g., microclinical analyzer. To support these end goals, additional development has yielded a new valve design, spring-loaded tensioning motor heads, embedded strain gauge, and a multi-channel pump.
(176) In the event that the IOM is fabricated from a gas-impermeable material, the IOM can include a gas-exchange membrane, membrane oxygenator, or RPPM-controlled gas injection.
(177) The valve designs, as illustrated in
(178) As shown in
(179) Additionally, the RPV also has a plurality of selectively controllable channels, e.g., 921-923, positioned under the actuator in relation to the plurality of equally spaced-apart openings such that at least one selectively controllable channel is positioned under the at least one no-ball opening, for example, channel 922, so that a fluid flow is allowed through the open channel 922, while the other selectively controllable channels 921 and 923 are respectively positioned under the openings having the ball bearings so that no fluid flows are allowed through the other selectively controllable channels. For such a design, when rotating the actuator by a desired angle of (k), k being 1, 2, . . . K, the at least one no-ball opening is selectively placed over a desired one of the selectively controllable channels.
(180) Further, the RPV has at least one always-open channel, for example, 924a and 924b positioned under the actuator in offset from the plurality of equally spaced-apart openings, such that the offset channels 924a and 924b are in fluid communication with the selected open channel 922 under the no-ball opening, while the other channels 921 and 923 under the openings having the ball bearings 915 are closed. Two always-open channels improve flow and ensure continuous flow during switching, if desired.
(181) As shown in
(182) For such an arrangement shown in
(183)
(184) As shown in
(185) As shown in
(186)
(187) In one embodiment, the actuator utilized in the RPV can also be used in the RPPM as a driving force of the pump. In addition, the RPPM also has an input channel and an output channel positioned under the actuator in relation to the plurality of equally spaced-apart openings such that when the actuator is rotated, a fluid flow is pumped from the input channel to the output channel.
(188) In one embodiment, as shown in
(189) In yet another embodiment shown in
(190)
(191) As shown in
(192) In addition, according to embodiments of the invention, other rotary means of actuation, for example, cam follower, wheels, and caster valves/pumps, etc., as shown in
(193)
(194)
(195)
(196)
(197)
(198)
(199) In one embodiment, the pumping device with direct drive and encoder includes (a) socket ball bearing cage made of low friction polymer, like a Teflon, directly attached to a rotary drive shaft; (b) pressure holding plate that is held in place by holding screws and transfers the tensioning pressure to the drive bearing via pressure transfer bearing; (c) pressure transfer bearing that can be either stand alone part or be integral part of the drive bearing; (d) rotary encoder; and (e) interface collar to provide attachment of a drive motor or a hand crank. In operation, microfluidic channels are located within the flexible membrane and placed under the device. In one embodiment, the device can be used as a manually or attached motor actuated rotary valve with the attached encoder proving feedback indication of the ball bearing position.
(200) In one embodiment, the microfluidic channels are fabricated in hard plastic and are sealed with a flexible membrane with the ball bearing of the drive bearing acting on the flexible membrane.
(201)
(202)
(203) The principal novel features of the IOM Chip devices and their respective carriers/cartridges, as illustrated in
(204) (13) The Invented Chip Carrier/Cartridge could also include on-board temperature regulation, so that the chips could be maintained at a desired operating temperature, either above or below the ambient temperature, without the need for an external incubator. (14) The Chip Carrier/Cartridge can include fluid flow and fluid pressure sensors.
(205) Bubbles are a common problem in microfluidic devices, and can be particularly troubling if the device contains living cells. The rate of bubble formation and growth depends in part upon whether the system is operating under positive or negative pressure. Although it is possible to run an entire system at a negative pressure relative to atmosphere, this would reduce the available gases in the media and could adversely affect the metabolism of the cells. Bubbles can form in negative pressure fluid channels because the dissolved gas will tend to accumulate on any nucleation site within the channel. Positive pressure is more likely to prevent bubbles than negative as long as bubbles are not already in the channel. Once a bubble is formed in a negative pressure system, it will grow continuously. In a positive pressure system, bubbles tend to reduce their size as the gas is pressed through the PDMS and their solubility is increased with pressure. It is possible to reduce bubble formation during fluid loading and pumping by making the fluid channels hydrophilic. Temperature gradients also influence bubble formation within the microfluidic channels. It is feasible that in a system with distributed sub-assemblies, temperature differences between sub-assemblies can alter the solubility of gases in the solutions and lead to spontaneous bubble formation.
(206) To avoid the damage to cells from any bubbles that might be introduced into a microfluidic Organ Chip by either the surfaces of the chip or by the interfaces to perfusion controller or the microclinical analyzer, an in-line bubble trap is developed and utilized for long-term cell cultures in the perfusion controller and/or the microclinical analyzer in which bubbles are isolated from the primary flow by a forest of posts. The bubbles rise to a closed chamber above the post forest and, if necessary, may be withdrawn through an external valve, either using system pressure and a liquid-impermeable membrane or external suction, with the valve located either directly on the Organ Chip or integrated with the perfusion controller. It is also possible to remove small air bubbles through PDMS by applying negative pressure.
(207)
(208) As shown in
(209) As shown in
(210) Further, as shown in
(211) As shown in
(212)
(213) The de-bubbler assemblies (bubble traps) are designed to remove microscopic bubbles from the fluid contained within the microfluidic devices housed in IOM Chips. They can be either stand alone devices connected to the rest of the fluidic networks via tubing or direct overlay connections, or they can be integrated onto the microfluidic chips. 1) In its simplest implementation the bubble trap features two microfluidic channels located at different levels and connected by a vertical via and an accumulation chamber with a hydrophobic gas exchange membrane placed above the via. The hydrophobic membrane separates the fluidic compartment from the bubble withdrawal channels. It allows the air to escape while maintaining a fluid-impermeable hydrophobic barrier. 2) In some instances the withdrawal of the bubble through the membrane can be aided by applying a gentle vacuum on the air side. Such a vacuum can be provided by an on-board RPPM. 3) Another realization of the bubble trap consists of a microfluidic channel containing a dense forest of micro-pillars (posts) within the fluidic path that act as bubble sieves to catch passing bubbles while providing alternative parallel paths for fluid to move freely between them. Under certain conditions trapped bubbles will be collected in the bubble accumulation chamber placed directly above the pillars. 4) In some instances the ceiling of the bubble accumulation area includes a hydrophobic gas exchange membrane that would allow for bubble removal either from passive diffusion into the atmosphere or from actively applied gentle vacuum while preventing any liquid to escape. 5) In some instances (especially when handled liquid volumes must be minimized) the hydrophobic gas exchange membrane with the vacuum withdrawal network can be placed directly above the bubble-trapping pillars forming a gas permeable/liquid impermeable ceiling. 6) The hydrophobic properties of the trapping pillars and the gas exchange membrane can be enhanced with a thin film coating.
(214) In one aspect of the invention, a method for analyzing a plurality of bio-objects includes the steps of providing a plurality of fluids; providing a fluidic network configured to be in fluid communication with the plurality of bio-objects and the plurality of fluids, wherein the fluidic network comprises a plurality of fluidic switches, one or more on-chip pumps and a plurality of fluidic paths connected therebetween; and controlling the plurality of fluidic switches and the one or more on-chip pumps to selectively and individually perfuse at least one of the plurality of bio-objects with at least one of the plurality of fluids at a predetermined perfusion flow rate and deliver an effluent of the at least one bio-object responsive to the perfusion to a predetermined outlet destination for analysis, recirculation, waste exhaust, or input to other bio-objects of the plurality of bio-objects.
(215) The fluidic network further comprises a microclinical analyzer for detecting properties of the effluent of the at least one bio-object.
(216) In one embodiment, the method further comprises the step of calibrating the microclinical analyzer.
(217) In another embodiment, the method also includes the step of measuring a pressure drop across the at least one bio-object perfused with the at least one fluid, so as to regulate the flow rate of the at least one fluid through the at least one bio-object at the predetermined perfusion rate.
(218) Further, the method includes the step of removing bubbles generated in the fluidic network.
(219) Among other things, the invented Chip Carrier has, compared with FiberCell Systems Duet Pump hollow fiber bioreactor cartridges, at least the following advantages: (a) The invented system allows more devices to reside in an incubator by reducing the size of the controlling electro-mechanical components. (b) The invented system allows investigators to observe cells on a microscope, which is crucial for long-term investigative studies. (c) The invented system provides convenient automatic drug delivery. (d) The invented system could readily provide oxygenation of fluids at lower net volume. (e) The invented system is compatible with many different microfluidic bioreactor designs.
(220) (f) The invented system has a smaller ratio of cell volume to perfusate volume and can condition media more rapidly. (g) The invented system is small enough to operate autonomously on a microscope stage. (h) The invented system provides convenient automatic drug delivery with wireless control of the protocols. (i) The on-board sensors of the invented system enable closed-loop control of the bioreactor. (j) The invented system can provide closed-loop control of oxygen and CO.sub.2 levels. (k) A standardized footprint for sensors, pumps, and valves could be utilized to allow the Organ Cartridge to support a wide variety of Organ Chip configurations. (l) The invented system utilizes fabricated, internal interconnects to provide on-chip pathways for circulating fluid. (m) The microfabricated channels are shorter and smaller when compared against the FiberCell system.
(221) In addition, the invented Chip Carrier has, compared with CellASIC ONIXb Microfluidic Perfusion Platform, the advantages of: (a) The invented system controller costs less than $150.00 per Organ Cartridge. (b) The invented system is compatible with many different microfluidic bioreactor designs. (c) The invented system is self-contained, except for the long-term need for a source of electrical power to recharge the on-carrier batteries and the need for fresh nutrients to replace those metabolized by the bio-object. (d) Multiple IOM Chip Carrier/Cartridges can operate autonomously in either an incubator or a microscope. (e) With the standardized footprint approach, the system can be readily utilized with existing wellplate handling devices (i.e. microscopes, incubators, etc.). (f) Multiple inexpensive integrated controllers render single, expensive, large controllers obsolete.
(222) The foregoing description of the exemplary embodiments of the invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
(223) The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to activate others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present invention pertains without departing from its spirit and scope. Accordingly, the scope of the present invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.
REFERENCE LIST
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