Method for preparing chitosan complex film
10442904 ยท 2019-10-15
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Inventors
Cpc classification
C08J2305/08
CHEMISTRY; METALLURGY
A61L2300/418
HUMAN NECESSITIES
A61L2300/412
HUMAN NECESSITIES
C08L5/08
CHEMISTRY; METALLURGY
C08L31/06
CHEMISTRY; METALLURGY
B29C39/003
PERFORMING OPERATIONS; TRANSPORTING
B29C39/14
PERFORMING OPERATIONS; TRANSPORTING
A61L2300/232
HUMAN NECESSITIES
B29K2005/00
PERFORMING OPERATIONS; TRANSPORTING
C08B37/003
CHEMISTRY; METALLURGY
D01F9/00
TEXTILES; PAPER
A61L31/16
HUMAN NECESSITIES
C08L5/08
CHEMISTRY; METALLURGY
B29L2007/008
PERFORMING OPERATIONS; TRANSPORTING
C08J2329/04
CHEMISTRY; METALLURGY
B29K2029/04
PERFORMING OPERATIONS; TRANSPORTING
C08L31/06
CHEMISTRY; METALLURGY
A61K49/1863
HUMAN NECESSITIES
International classification
B29C39/00
PERFORMING OPERATIONS; TRANSPORTING
B29C39/14
PERFORMING OPERATIONS; TRANSPORTING
C08L31/06
CHEMISTRY; METALLURGY
C08L5/08
CHEMISTRY; METALLURGY
A61K49/18
HUMAN NECESSITIES
D01F9/00
TEXTILES; PAPER
Abstract
A method for preparing a chitosan complex film comprises: (1) reacting polyvinyl alcohol-124 with butanedioic anhydride to obtain a modified polyvinyl alcohol; (2) formulating the modified polyvinyl alcohol-124 into a 0.4 wt % aqueous solution, then adding the aqueous solution containing 0.4 wt % of modified polyvinyl alcohol-124 dropwise into an acetic acid solution at a concentration of 0.4 wt % chitosan to obtain a mixed solution; (3) adjusting the pH value of the mixed solution with a 0.01 wt % NaOH solution to pH 5.5, and removing surface bubbles after standing for one hour to obtain a casting solution; (4) pouring the casting solution into a culture dish, placing the culture dish into an oven at 60 C. and drying to a constant weight to obtain the chitosan complex film. The materials used in the method are inexpensive, and the reaction is not complicated, so the cost of the product is not high.
Claims
1. A method of preparing a chitosan complex film, the method comprising steps of: (1) obtaining a modified polyvinyl alcohol-124 (PVA-124) by reacting a PVA-124 with a butanedioic anhydride; (2) formulating an aqueous solution containing the modified PVA-124 and adding dropwise the aqueous solution of the modified PVA-124 into an acetic solution containing a chitosan to obtain a mixed solution; (3) adjusting a pH value of the mixed solution to a predetermined value with a NaOH solution; (4) obtaining a casting solution by removing surface bubbles of the mixed solution; and (5) pouring the casting solution into a culture dish and drying the culture dish with the casting solution to obtain a chitosan complex film.
2. The method of claim 1, wherein the step (1) comprises: formulating a first solution containing 20 wt % of the PVA-124 in a dimethylsulfoxide solvent and a second solution containing 20 wt % of the butanedioic anhydride in another dimethylsulfoxide solvent respectively; titrating the second solution containing 20 wt % of the butanedioic anhydride into the first solution containing 20 wt % of the PVA-124 to form a titrated mixture, wherein the titrated mixture is formulated according to a ratio of a first OH mole number of the butanedioic anhydride to a second OH mole number of the PVA-124; stirring the titrated mixture at 75 C. and 800 rounds/min for 5 hours; cooling the titrated mixture to a room temperature and adding dropwise the titrated mixture into a corresponding ethanol solution containing 510 wt % of NaOH to form precipitates of the modified PVA-124; and rinsing the precipitates of the modified PVA-124 repeatedly and drying the precipitates of the modified PVA-124 in a vacuum at 50 C. until no change in weight.
3. The method of claim 1, wherein the step (2) comprises: obtaining the mixed solution by titrating the aqueous solution containing the modified PVA-124 into the acetic solution containing the chitosan, wherein the mixed solution comprises an equal mass of the aqueous solution and the acetic solution.
4. The method of claim 1, wherein the step (2) further comprises: dissolving 0.4 wt % of the modified PVA-124 into deionized water in formulating the aqueous solution containing the modified PVA-124; dissolving 0.4 wt % of the chitosan in 1 wt % acetic acid in formulating the acetic solution containing the chitosan; filtering the acetic solution containing 0.4 wt % of the chitosan with a filter to remove a fractional amount of insoluble impurities; titrating the aqueous solution containing 0.4 wt% of the modified PVA-124 into the acetic solution containing 0.4 wt% of the chitosan; and stirring the mixed solution at 1000 rounds/minute to form a homogeneous mixture.
5. The method of claim 1, wherein the step (3) further comprises: adjusting a pH value of the mixed solution to pH 5.5 with a 0.1 wt % NaOH solution.
6. The method of claim 1, wherein the step (4) further comprises: obtaining a casting solution by removing surface bubbles of the mixed solution after one hour standing of the mixed solution.
7. The method of claim 1, wherein the step (4) further comprises: drying the cultured dish with the casting solution at 60 C. until no change in weight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To more clearly illustrate the embodiments of the present disclosure, the drawings which are required to be used in the description of the embodiments will be briefly described below. It will be apparent that the drawings described below are only some, not all, of embodiments of the present disclosure. One of ordinary skill in the art may derive other drawings without inventive workability according to the drawings described below.
(2) Non-limiting and non-exhaustive embodiments of the present disclosure are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various figures unless otherwise specified.
(3)
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(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) In accordance with the present disclosure, the method of preparing a chitosan complex film includes steps of:
(12) (1) Obtaining modified PVA-124 by reacting PVA-124 with butanedioic anhydride;
(13) (2) Formulating an aqueous solution containing 0.4 wt % of modified PVA-124, then adding the modified PVA-124 solution dropwise into an acetic solution containing 0.4 wt % of chitosan to obtain a mixed solution;
(14) (3) Adjusting the pH value of the mixed solution to pH 5.5 with a 0.01 wt % NaOH solution, obtaining a casting solution by removing surface bubbles of the mixed solution after one hour standing of the mixed solution; and
(15) (4) Pouring the casting solution into a culture dish, placing the culture dish into an oven at 60 C. and drying the culture dish with the casting solution until no change in weight to obtain a chitosan complex film.
(16) Detail descriptions of the present disclosure described above are followed to further illustrate the characteristics and excellency of the method provided by the present disclosure.
(17) A method of preparing a chitosan complex film, including:
(18) Step (1): Obtaining modified PVA-124 by reacting PVA-124 with butanedioic anhydride;
(19) In one embodiment, step (1) performs the following: Formulate a solution containing 20 wt % of PVA-124 dissolved in a dimethylsulfoxide solvent and another solution containing 20 wt % of butanedioic anhydride dissolved in a dimethylsulfoxide solvent respectively. Mix the 20 wt % PVA-124 solution with the 20 wt % butanedioic anhydride solution according ratios of the OH mole number of butanedioic anhydride to that of PVA-124. Five different ratios of the OH mole number of butanedioic anhydride to the OH mole number of PVA-124 (1:10, 1.25:10, 1.6:10, 2.0:10, and 2.5:10) are formulated for the PVA-124 and butanedioic anhydride mixtures. Mixing of the 20 wt % PVA-124 solution with the 20 wt % butanedioic anhydride solution is conducted at 75 C. and stirred at 800 rounds/min for 5 hours by titrating the butanedioic anhydride solution into the PVA-124 solution. Cool the mixtures to room temperature, slowly adding small volumes of the mixtures into an ethanol solution containing 510 wt % of NaOH to form precipitates of modified PVA-124. Rinse the precipitates of modified PVA-124 repeatedly and dry the precipitates at 50 C. in a vacuum until no change in weight of the precipitates. Five different precipitates of modified PVA-124 named SP1, SP2, SP3, SP4, and SP5 are obtained from five mixtures containing different OH mole number ratios between butanedioic anhydride and PVA-124 as described above.
(20) Step (2): Formulating an aqueous solution containing 0.4 wt % of modified PVA-124, then adding the modified PVA-124 solution dropwise into an acetic solution containing 0.4 wt % of chitosan to obtain a mixed solution;
(21) In one embodiment, step (2) performs the following: Dissolve SP1, SP2, SP3, SP4, or SP5 into deionized water to formulate aqueous solutions containing 0.4 wt % of SP1, SP2, SP3, SP4, or SP5 respectively. Formulate the acetic solution by dissolving 0.4 wt % of chitosan in 1 wt % acetic acid. Filter the acetic solution containing 0.4 wt % of chitosan with a syringe-like filter having a 0.45 m diameter to remove the fractional amounts of insoluble impurities. Add small volumes (dropwise) of the aqueous solutions containing SP1, SP2, SP3, SP4, or SP5 into the acetic solution containing 0.4 wt % of chitosan respectively and stir at 1000 rounds/minute to form a homogeneous mixture.
(22) Step (3): Adjusting the pH value of the mixed solution to pH 5.5 with a 0.01 wt % NaOH solution, obtaining a casting solution by removing surface bubbles of the mixed solution after one hour standing of the mixed solution; and
(23) Step (4): Pouring the casting solution into a culture dish, placing the culture dish into an oven at 60 C. and drying the culture dish with the casting solution until no change in weight to obtain a chitosan complex film.
(24) Embodiments in accordance with the present disclosure and figures are described below to further illustrate the characteristics and excellency of the method provided by the present disclosure. Embodiments and figures are for illustrative purposes only and without limitations, as claims include variations of embodiments and figures known to one of ordinary skill of at.
(25) Firstly, references in the specification to one embodiment, an embodiment, an example embodiment, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
(26) Secondly, the present disclosure uses structural schematic diagrams or the like to describe details. While the embodiments of the present disclosure have been described in detail, the illustrations are not drawn proportionally in scale for the convenience of explanation, and are merely illustrative and should not be construed as limiting the scope of the present disclosure. The three-dimensional space shall include length, width and depth.
(27) In addition, the acronyms or abbreviations used in the present disclosure are known to one of ordinary skill of art in the same technical field. Some of the representative acronyms are: PVA: polyvinyl alcohol; CS: chitosan.
(28) Embodiment 1
(29) Synthesis of Modified PVA-124
(30) Formulate a solution containing 20 wt % of PVA-124 dissolved in a dimethylsulfoxide solvent and another solution containing 25 wt % of butanedioic anhydride dissolved in a dimethylsulfoxide solvent respectively. Mix the 20 wt % PVA-124 solution with the 20 wt % butanedioic anhydride solution according to ratios of the OH mole number of butanedioic anhydride to that of PVA-124. Five different ratios of the OH mole number of butanedioic anhydride to the OH mole number of PVA-124 (1:10, 1.25:10, 1.6:10, 2.0:10, and 2.5:10) are formulated for the PVA-124 and butanedioic anhydride mixtures. Mixing of the 20 wt % PVA-124 solution with the 20 wt % butanedioic anhydride solution is conducted at 75 C. and stirred at 800 rounds/min for 5 hours by titrating the butanedioic anhydride solution into the PVA-124 solution. Cool the mixtures to room temperature, slowly adding small volumes of the mixtures into an ethanol solution containing 510 wt % of NaOH to form precipitates of modified PVA-124. Rinse the precipitates of modified PVA-124 repeatedly and dry the precipitates at 50 C. in a vacuum until no change in weight of the precipitates. Five different precipitates of modified PVA-124 named SP1, SP2, SP3, SP4, and SP5 are obtained from five mixtures containing different OH mole number ratios between butanedioic anhydride and PVA-124 as described above.
(31) TABLE-US-00001 TABLE 1 Synthesis of modified PVA-124 and analytical results butanedioic anhydride:PVA- Conversion of OH to COOH Sample 124-OH mole ratio (%) of the precipitates SP1 1.00:1.0 8 SP2 1.25:1.0 11 SP3 1.60:1.0 15 SP4 2.00:1.0 19 SP5 2.50:1.0 24
(32) Embodiment 2
(33) Infrared Spectrum Analysis of Modified PVA-124
(34) The modified PVA-124 of Table 1 are characterized by Fourier Transform Infrared Spectroscopy (FTIR) to measure its infrared absorption spectrum in the wavenumber range between 4000500 cm.sup.1, with a resolution of 4 cm.sup.1.
(35) Embodiment 3
(36) Nuclear Magnetic Resonance (1H-NMR) Analysis of Modified PVA-124
(37) Referring to
(38) Embodiment 4
(39) Thermogravimetric Analysis of Modified PVA-124
(40)
(41) Embodiment 5
(42) A Method of Preparing a Chitosan Complex Film
(43) Dissolve 2 grams of chitosan (CS, 96.4% degree of deacetylation) in 498 ml, 1.0 wt % acetic aqueous solution homogeneously. Filter the solution with a syringe-like filter having a 0.45 m to remove fractional insoluble impurities. Dissolve SP1 of modified PVA-124 in deionized water to formulate a 500 ml aqueous solution containing 0.4 wt % of SP1. Add small volumes (dropwise, titrating) of 50 grams, 0.4 wt % SP1 aqueous solution into 50 grams, 0.4 wt % chitosan acetic solution and stir the titrated solutions to obtain a homogeneous mixture. Adjust the pH value of the homogeneous mixture of SP1 and chitosan with a solution containing 0.01 wt % NaOH to pH 5.5, remove surface bubbles of the homogeneous mixture after standing for 5 hours to obtain a casting solution. Pour the casting solution into a 12 cm12 cm culture dish, incubate the culture dish at 60 C. until no change in weight to obtain a complex film of chitosan (CS/SP1).
(44) Replace SP1 with SP2, SP3, SP4, and SP5 respectively and four other chitosan complex films named CS/SP2, CS/SP3, CS/SP4, and CS/SP5 are prepared from performing the same steps described above.
(45) Embodiment 6
(46) Mechanical Properties of Chitosan Complex Films
(47) Two test specimen of chitosan complex films are prepared according to GBT 1040.3-2006 standards. Mechanical properties are measured by tensile test machine on test specimen at 25 C. and RH (a relative humidity) 50% with an elongation rate 5 mm/min.
(48) TABLE-US-00002 TABLE 2 Mechanical Properties of Chitosan complex film Dry film Wet film Tensile Elongation Tensile Elongation Strength at break Strength at break Specimen (MPa) (%) (MPa) (%) CS/SP1 35.42 13.07 3.56 17.43 CS/SP2 38.64 12.59 4.08 19.37 CS/SP3 40.76 11.42 4.97 20.06 CS/SP4 44.36 11.39 5.52 21.71 CS/SP5 47.42 10.64 6.07 24.15
(49) Embodiment 7
(50) Infrared Spectrum of a Chitosan Complex Film
(51) Characterize five chitosan complex films of CS/SP1, CS/SP2, CS/SP3, CS/SP4 and CS/SP5 obtained from the embodiment 5 above with Fourier Transform Infrared Spectroscopy (FTIR) within a range of 4000500 cm.sup.1, with a resolution of 4 cm.sup.1.
(52) Embodiment 8
(53) Thermogravimetric Analysis of Chitosan Complex Films
(54)
(55) Referring to
(56) Embodiment 9
(57) Contact Angle Measurement of Chitosan Complex Films
(58)
(59) Embodiment 10
(60) Equilibrium Swelling Ratio of Chitosan Complex Films in Saline
(61) A square 3 cm3 cm chitosan complex film is immersed in a 0.9 wt % NaCl solution at a 37 C. constant temperature and agitating bath. The weight of the chitosan complex film is measured after immersed for 6 hours in the NaCl bath and dried by the absorption of filter papers. The square film may reach a state of swelling equilibrium such that its weight no longer changes. The equilibrium swelling ratio S.sub.o of the square film is measured 3 times independently after 6 hours of immersion and the equilibrium swelling ratio may be calculated by the formula:
(62)
m.sub.0 and m.sub.b are the mass (g) of the complex film before and after swelling respectively.
(63)
(64) Embodiment 11
(65) In Vitro Cytotoxicity of Chitosan Complex Films
(66) Studies of in vitro cytotoxicity in the presence of chitosan films are performed using the MTT [3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide] assay. Place 2.410.sup.4 3T3 cells in growth period into each of 96 wells of a culture vessel. Incubate the 3T3 cells in the culture vessel with a RPMI-1640 culture medium (RPMI-1640 complete culture medium) containing 10% fetal bovine serum at 37 C. and 5% CO.sub.2 in an incubator. Remove the culture medium after incubating for 24 hours. After treated with high temperature and sterilization, the chitosan complex films of 6 cm.sup.2 of membranes (CS/SP1 and CS/SP5) are placed in saline at 37 C. and the solutions are extracted after 6, 12, 24, and 48 hours. The extractants are diluted with RPMI-1640 culture medium to a concentration of 0.1 L/L (1 to 10 ratio) to serve as test samples. Each well in the culture vessel is fed with 100 L RPMI-1640 complete culture medium, RPMI-1640 culture medium containing 0.64% phenol, and the diluted extractants in sequence to serve as control samples in the negative group, control samples in the positive group and test samples in the test group respectively. Every group consists of 6 wells and all wells are incubated at 37 C. and 5% CO.sub.2 for 48 hours. 20 L MTT is added in each well for another 4 hours of incubation. After crystalline precipitates are dissolved, the absorbance at 570 nm are measured using enzyme-linked immunosorbent assay (ELISA) and cell viabilities of test samples are calculated.
(67)
(68) It can be observed in part (A) of
(69) In summary, the present disclosure provides a method of preparing a chitosan complex film. The method first obtains modified PVA-124 by a reaction between PVA-124 and butanedioic anhydride, transforming hydroxyl radicals to carboxyl radicals. Different extents of carboxylation of SP (SP1, SP2, SP3, SP4, or SP5 of modified PVA-124) are mixed with chitosan (CS) into a homogeneous solution where CS and SP interact with each other via polyelectrolyte reactions. Finally, the chitosan complex film is formed by casting the homogeneous solution. The complex chiton film has better mechanical properties such as high tensile strength, larger elongation at break, stronger hydrophilicity and lower cytotoxicity than category 1 when compared with the pure chitosan film. Such characteristics enables potential applications in medical uses for anti-adhesion.
(70) In the above disclosure, reference has been made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific implementations in which the present disclosure may be practiced. It is understood that other implementations may be utilized and structural changes may be made without departing from the scope of the present disclosure.
(71) While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the present disclosure. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents. The foregoing description has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present disclosure to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. Further, it should be noted that any or all of the aforementioned alternate implementations may be used in any combination desired to form additional hybrid implementations of the present disclosure.