Fuel supply device
10443552 ยท 2019-10-15
Assignee
Inventors
- Shingo Fukuoka (Kariya, JP)
- Kiyoshi Nagata (Kariya, JP)
- Norihiro Hayashi (Kariya, JP)
- Katsuhisa Yamada (Koga, JP)
Cpc classification
F02M37/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D29/11
PERFORMING OPERATIONS; TRANSPORTING
F02M37/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D35/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D35/26
PERFORMING OPERATIONS; TRANSPORTING
B01D29/11
PERFORMING OPERATIONS; TRANSPORTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel supply device includes a pump unit that sucks stored fuel in a fuel tank from a suction port and discharges the fuel to an outside of the fuel tank. A pressure regulating valve performs pressure regulation of fuel discharged from the pump unit. The pressure regulating valve includes a return port having an opening facing in a separating direction away from the suction port, and returns surplus fuel generated by the pressure regulation from the return port into the fuel tank. A suction filter encloses an internal space where the suction port is open, and filters the stored fuel entering the internal space. The suction filter includes an expansion part to which the internal space is extended, and the expansion part is on a side of the return port that faces in the separating direction.
Claims
1. A fuel supply device for supply of stored fuel in a fuel tank of a vehicle to an outside of the fuel tank, the fuel supply device comprising: a pump unit disposed in the fuel tank and configured to suck the stored fuel from a suction port and discharge the fuel toward the outside of the fuel tank; a pressure regulating valve disposed in the fuel tank and configured to perform pressure regulation of the fuel discharged from the pump unit, the pressure regulating valve including a return port having an opening facing in a separating direction, the separating direction being defined as a direction radially away from the suction port when the suction port is viewed in a fuel sucking direction of the suction port, the pressure regulating valve being configured to return surplus fuel generated by the pressure regulation into the fuel tank through the return port; and a suction filter disposed in the fuel tank and enclosing an internal space where the suction port is open, the suction filter being configured to filter the stored fuel passing through the suction filter toward the internal space to be sucked into the suction port, the suction filter including an expansion part to which the internal space is extended, the return port opening that faces in the separating direction also faces toward the expansion part, wherein: the suction filter includes an extending part to which the internal space is extended for protruding out in an opposite radial direction opposite to the separating direction, the extending part being on a side of the suction port that faces in the opposite radial direction; the pump unit includes an outlet hole configured to allow vapor contained in fuel sucked into the suction port to be discharged into the fuel tank with the sucked fuel, the outlet hole being on a side of the pump unit that faces in the opposite radial direction; and the pump unit includes a fuel guide configured to guide fuel discharged together with the vapor from the outlet hole to flow in the opposite radial direction.
2. The fuel supply device according to claim 1, wherein the internal space is extended by the expansion part projecting upward on the side of the return port that faces in the separating direction.
3. The fuel supply device according to claim 2, further comprising a protection cover disposed in the fuel tank, protecting the expansion part and having an exposure window, the exposure window exposing a protrusion wall of the expansion part protruding upward, the exposure window being on the side of the return port that faces in the separating direction.
4. The fuel supply device according to claim 1, further comprising a liquid level detection unit disposed in the fuel tank and configured to detect a liquid level of the stored fuel, the liquid level detection unit including a float configured to movably float on a liquid surface of the stored fuel on a side of the expansion part that faces in the separating direction, the liquid level detection unit being configured to output a detection signal indicating the liquid level corresponding to an up-down position of the float.
5. The fuel supply device according to claim 1, wherein the suction filter includes a first extension part extending from the suction port in the separating direction, and a second extension part extending from the suction port in the opposite radial direction, and the first extension part includes the expansion part, and the second extension part includes the extending part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings.
(12) As illustrated in
(13) First, the entire structure of the device 1 will be described. As illustrated in
(14) The lid 10 is made of a resin and formed in an inverted cylindrical cup shape with an outer flange. The lid 10 is disposed with the axial direction thereof aligned with the up-down direction. As illustrated in
(15) The fuel supply pipe 11 communicates with the pump unit 20 inside the fuel tank 2. In addition, as illustrated in
(16) The electric connector 12 encloses a plurality of metal terminals 120. Each of the metal terminals 120 is electrically connected to either a fuel pump 22 or the liquid level detection unit 70 inside the fuel tank 2. In addition, the metal terminal 120 is electrically connected to an external circuit system 4 such as an ECU outside the fuel tank 2. With such an electric connection, the external circuit system 4 receives a detection signal output from the liquid level detection unit 70 while outputting a control signal which controls the driving of the fuel pump 22 to detect a liquid level of the stored fuel inside the fuel tank 2.
(17) As illustrated in
(18) As illustrated in
(19) As illustrated in
(20) As illustrated in
(21) The filter case 240 is made of a resin and formed in a double cylindrical shape. The filter case 240 is positioned with the axial direction thereof aligned with the up-down direction. The filter case 240 includes an inner cylinder 240a which coaxially surrounds the outer peripheral side of the fuel pump 22. The filter case 240 includes a communication passage 240d in an upper part thereof for allowing a filter space 240c between the inner cylinder 240a and an outer cylinder 240b to communicate with the pump side discharge port 222. The communication passage 240d guides the fuel discharged from the pump side discharge port 222 to the filter space 240c.
(22) The filter element 241 is, for example, a filter medium having a honeycomb shape. The filter element 241 is formed in a cylindrical shape and housed in the filter space 240c having an annular shape. The filter element 241 filters the discharged fuel guided from the pump side discharge port 222 to the filter space 240c to remove fine foreign matter from the discharged fuel.
(23) The pump retainer 26 is made of a resin and formed in a cylindrical cup shape. The pump retainer 26 is positioned with the axial direction thereof aligned with the up-down direction. The pump retainer 26 is attached to the lower part of the filter case 240 to hold the fuel pump 22 between the pump retainer 26 and the filter case 240. As illustrated in
(24) The fuel guide 28 is made of a resin and formed in an annular plate-like shape. The fuel guide 28 is coaxially attached to the outer peripheral side of the suction port 221. The fuel guide 28 is located between the pump retainer 26 and the suction filter 40 in the up-down direction. The fuel guide 28 is opposed to the lower end of the retainer side outlet hole 260 with a predetermined distance therebetween. With the opposed form, the fuel guide 28 guides the flow of fuel discharged together with vapor through the retainer side outlet hole 260 so as not to directly collide with the suction filter 40.
(25) As illustrated in
(26) As illustrated in
(27) The valve body 301 is a so-called pressure regulator. The valve body 301 is housed inside the valve case 300. The valve body 301 regulates the pressure of the fuel discharged toward the internal combustion engine 3 through the valve side discharge port 302. At this time, the valve body 301 returns surplus fuel which is generated by the pressure regulation of the discharged fuel into the fuel tank 2 through the return port 303.
(28) As illustrated in
(29) The filter element 400 is formed in a bag shape and includes an outer surface 400a which is exposed inside the fuel tank 2, and an inner surface 400b which encloses an internal space 402. The filter element 400 includes paired filter sheets 400c, 400d whose outer peripheral edges are liquid-tightly joined together. Each of the filter sheets 400c, 400d is made of a material such as a porous resin, a woven fabric, a nonwoven fabric, a resin mesh, or a metal mesh and formed in a soft or hard diaphragm shape. The coarseness of each of the filter sheets 400c, 400d is set larger than the coarseness of the filter element 241 of the fuel filter 24. With the setting, the filter element 400 filters the stored fuel passing through each of the filter sheets 400c, 400d from the inside of the fuel tank 2 toward the internal space 402 to remove relatively large foreign matter in the stored fuel.
(30) As illustrated in
(31) As illustrated in
(32) As illustrated in
(33) As illustrated in
(34) As illustrated in
(35) As illustrated in
(36) With the above structure, the rotation position of the arm 701 is determined in accordance with the up-down position of the float 700 which follows the liquid level inside the fuel tank 2. Thus, the detection body 702 senses the rotation position. The detection body 702 outputs a signal having a voltage level corresponding to the rotation position of the arm 701 as a detection signal indicating the liquid level followed by the up-down position of the float 700. The liquid level detection unit 70 is electrically connected to the metal terminal 120 through a flexible wiring line 703 which is freely bendable. With the electric connection, the liquid level detection unit 70 outputs the detection signal indicating the liquid level to the external circuit system 4.
(37) Next, a detailed structure of the device 1 will be described.
(38) As illustrated in
(39) As illustrated in
(40) As illustrated in
(41) The action and effect of the device 1 described above will be described below.
(42) According to the device 1, the pressure regulating valve 30 regulates the pressure of discharged fuel from the pump unit 20 and returns surplus fuel generated by the pressure regulation into the fuel tank 2 through the return port 303 which has the opening facing in the separating direction Dd away from the suction port 221 of the pump unit 20. Thus, in the suction filter 40 of the device 1, the expansion part 403 to which the internal space 402 is extended is located on the opening side of the return port 303 that faces in the separating direction Dd. Here, as illustrated in
(43) Further, according to the device 1, under the condition in which the liquid surface L is tilted by unevenness in the stored fuel, as indicated by the broken lines in
(44) Further, the protection cover 60 has the exposure windows 600 on a side of the return port 303 that faces in the separating direction Dd in the device 1. The protection cover 60 is capable of exposing the projecting wall 403a which projects upward in the expansion part 403 and protects the expansion part 403. Accordingly, it is possible to enhance the durability of the suction filter 40 and the effect of reducing air suction into the suction port 221, and it is possible to improve the stability of the discharge performance in the pump unit 20.
(45) In addition, according to the device 1, the outlet holes 223, 260 of the pump unit 20 discharge vapor contained in sucked fuel into the fuel tank 2 with the sucked fuel. On a side of the suction port 221 that faces in the opposite direction Do which is opposite to the separating direction Dd, the extending part 405 of the suction filter 40 has a structure protruding out, and the fuel is discharged together with vapor through the outlet holes 233, 260. Here, as illustrated in
(46) In addition, according to the device 1, the fuel discharged together with vapor through the outlet holes 223, 260 is guided away from the suction port 221 along the opposite direction Do opposite to the separating direction Dd by the fuel guide 28 located above the extending part 405 as indicated by broken arrows in
(47) In addition, according to the device 1, the liquid level detection unit 70 which detects the liquid level of the stored fuel inside the fuel tank 2 outputs a detection signal indicating the liquid level followed by the up-down position of the float 700 which floats on the liquid surface of the stored fuel. The float 700 is movable on a side of the expansion part 403 that faces in the separating direction Dd. Thus, the fuel returned through the return port 303 can easily pass through the expansion part 403 before arrival at the float 700. Accordingly, it is possible to reduce an error in the detection signal caused by fluctuations in the up-down position of the float 700 due to the arrival of the returned fuel. Thus, it is possible to increase the accuracy of detecting the liquid level.
(48) The embodiment of the present disclosure has been described above. However, the present disclosure is not limited to the above embodiment and can be applied to various embodiments within the range of the gist of the present disclosure.
(49) Specifically, in a first modification, the protection cover 60 may not include the exposure windows 600. In a second modification, the device 1 may not include the protection cover 60. In a third modification, at least one of the base part 404 and the extending part 405 of the suction filter 40 may be protected by the protection cover 60 in addition to or instead of the expansion part 403.
(50) In a fourth modification, the outlet holes 223, 260 may be formed on the side of the suction port 221 that faces in the separating direction Dd. In a fifth modification, the pump unit 20 may not include the outlet holes 223, 260. In a sixth modification, the suction filter 40 may not include the extending part 405. In a seventh modification, the pump unit 20 may not include the fuel guide 28.
(51) In an eighth embodiment, the float 700 may be moved in a range closer to the suction port 221 than the expansion part 403 is. In a ninth modification, the device 1 may include a liquid level detection unit 70 that detects the liquid level without using the float 700. In a tenth modification, the device 1 may not include the liquid level detection unit 70.
(52) In an eleventh modification, the projecting direction of the expansion part 403 on the side of the return port 303 that faces in the separating direction Dd may be set to another direction in addition to or instead of the upward direction. In a twelfth embodiment, as illustrated in
(53) While the present disclosure has been described with reference to embodiments thereof, it is to be understood that the disclosure is not limited to the embodiments and constructions. To the contrary, the present disclosure is intended to cover various modification and equivalent arrangements. In addition, while the various elements are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.