Nanoparticle with plural functionalities, and method of forming the nanoparticle
10439136 ยท 2019-10-08
Assignee
Inventors
- Qing Cao (Yorktown Heights, NY, US)
- Kangguo Cheng (Schenectady, NY, US)
- Zhengwen Li (Chicago, IL, US)
- Fei LIU (Yorktown Heights, NY, US)
Cpc classification
H01L21/0217
ELECTRICITY
B82Y5/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
H01L21/02422
ELECTRICITY
H10N97/00
ELECTRICITY
International classification
H01L21/31
ELECTRICITY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y5/00
PERFORMING OPERATIONS; TRANSPORTING
A61K9/14
HUMAN NECESSITIES
H01L21/00
ELECTRICITY
H01L21/78
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
A method of forming a nanoparticle includes forming a layer of semiconductor material on a substrate, forming a first layer on the semiconductor material, and etching the semiconductor layer to form the nanoparticle including the first layer on a first side of the nanoparticle and the semiconductor material on a second side of the nanoparticle.
Claims
1. A method of forming a nanoparticle, comprising: forming a layer of semiconductor material on a substrate; forming a first layer on a first side of the semiconductor material; forming a second layer on a second side of the semiconductor material; and etching the semiconductor material to separate the semiconductor material from the substrate and form the nanoparticle which includes: a first surface comprising the first layer; a second surface comprising the second layer; and a third surface comprising the semiconductor material.
2. The method of claim 1, wherein the first layer comprises a functionality different from a functionality of the semiconductor material.
3. The method of claim 2, further comprising: before the forming of the second layer, patterning the layer of semiconductor material to form a pillar of the semiconductor material, the second layer being formed on the pillar, wherein the etching of the semiconductor material comprises separating the pillar from the substrate to form the nanoparticle.
4. The method of claim 3, wherein the patterning of the layer of semiconductor material comprises: a first etch to form a plurality of strips of the semiconductor material.
5. The method of claim 4, wherein the patterning of the layer of semiconductor material further comprises: a second etch to divide the plurality of strips into a plurality of pillars of the semiconductor material.
6. The method of claim 5, wherein the second layer comprises a functionality different from the functionality of the semiconductor material, and different from the functionality of the first layer.
7. The method of claim 6, wherein the second layer is different from the first layer in at least one of a bonding property, an energy absorption property and a biodegradability property.
8. The method of claim 6, wherein the forming of the second layer is performed between the first etch and the second etch, so that the nanoparticle comprises a fourth surface including the second layer.
9. The method of claim 6, wherein the forming of the second layer is performed after the second etch, so that the second layer is formed on four faces of the nanoparticle.
10. The method of claim 6, wherein the first layer comprises an insulator layer and the second layer comprises a metal layer.
11. The method of claim 10, wherein the insulator layer comprises a silicon nitride layer and the metal layer comprises a gold layer.
12. The method of claim 3, wherein the substrate comprises an oxide layer, and the separating of the pillar comprises etching the oxide layer.
13. The method of claim 3, wherein the substrate comprises a semiconductor-on-insulator (SOI) substrate including a buried oxide layer, and the layer of semiconductor material is formed on the buried oxide layer.
14. The method of claim 13, wherein the separating of the pillar from the substrate comprises undercutting the buried oxide layer by etching the buried oxide layer.
15. The method of claim 1, wherein the semiconductor material comprises one of silicon and germanium.
16. A method of forming a nanoparticle, comprising: forming a first layer on a substrate; forming a second layer on the first layer; patterning the first and second layers to form a pillar; after the patterning of the first and second layers, forming a third layer on a side of the first and second layers in the pillar, to form a pillar structure comprising the first, second and third layers; and separating the pillar structure from the substrate to form the nanoparticle.
17. The method of claim 1, wherein a thickness of the first layer is less than a thickness of the layer of semiconductor material.
18. The method of claim 1, wherein the forming of the second layer comprises forming the second layer on a side of the first layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, aspects and advantages will be better understood from the following detailed description of the embodiments of the invention with reference to the drawings, in which:
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS OF THE INVENTION
(17) Referring now to the drawings,
(18) As noted above, conventionally it is difficult to form nanoparticles (e.g., Janus particles) with highly uniform size and multiple (more than two) faces with different functionalities or properties. However, the exemplary aspects of the present invention may provide a method and structure for forming uniform nanoparticles. That is, the exemplary aspects of the present invention may provide a method and structure for forming uniform nanoparticles, each nanoparticle having multiple planes that have different properties (e.g., functions).
(19) In addition, conventional methods of forming nanoparticles may cause damage to a first surface of the nanoparticle, while attempting to functionalize a second surface of the nanoparticle. However, the exemplary aspects of the present invention may provide a method of forming nanoparticles.
(20)
(21) As illustrated in
(22) The surfaces of the cuboid base (e.g., the faces of the cuboid base) may be different in one or more properties (e.g., functions). For example, the surfaces may be different in a bonding property. That is, a first surface of the cuboid base may form a strong bond with a material, whereas a second surface of the cuboid base may not form a strong bond with the material. As another example, the first surface of the cuboid base may form a bond with a material that is easily broken under a predetermined condition (e.g., radiation, acidic condition, presence of enzymes, etc.), whereas, the second surface of the cuboid base may form a bond with the material which is not easily broken under the predetermined condition.
(23) As another example, the surfaces may be different in an energy absorption property. That is, a first surface of the cuboid base may absorb a high amount of energy (e.g., thermal energy) from a radiation source, whereas a second surface of the cuboid base may not absorb a high amount of energy transmitted to the nanoparticle from an energy source (e.g., thermal energy from a radiation source). Alternatively, the first surface of the cuboid base may be easily removed (e.g., dissolved) by the energy, whereas a second surface of the cuboid base may be impervious to the energy.
(24) As another example, the surfaces may be different in a biodegradability property (i.e., the ease with which the surface is decomposed by bacteria or other biological means). That is, a first surface of the cuboid base may have a high biodegradability (i.e., easily decomposed), whereas a second surface of the cuboid base may have a low biodegradability (i.e., easily decomposed).
(25) Referring again to
(26) For example, in an exemplary embodiment, the cuboid base 110 includes silicon (e.g., is formed entirely of silicon). The cuboid base 110 may alternatively include other semiconductor materials, such as germanium, silicon germanium, a group III-V semiconductor material such as GaN, GaInN, GaAlN, GaAs, a group II-VI semiconductor material such ZnSe, ZnTe, ZnCdSe, ZnCdSeTe, and so on.
(27) In this exemplary embodiment, the surface 115a may be formed of an exposed surface of the cuboid base 110. That is, no other material is formed on this side of the cuboid base 110, so that the surface 115a of the nanoparticle is formed of a surface of the cuboid base 110. Thus, the surface 115a may include the semiconductor material of the cuboid base 110 (e.g., germanium, silicon germanium, a group III-V semiconductor material such as GaN, GaInN, GaAlN, GaAs, a group II-VI semiconductor material such ZnSe, ZnTe, ZnCdSe, ZnCdSeTe, and so on).
(28) In this exemplary embodiment, the surface 115b includes an insulator layer. The insulator layer may include, for example, one or more electrically insulating materials such as silicon nitride, silicon oxide, and so on.
(29) The surface 115c may include a conductive layer such as a metal layer. The conductor layer may include, for example, a metal such as gold, tungsten, a metal alloy, and so on. The conductor layer may alternatively include polysilicon or other non-metal conductor.
(30) The lengths of the sides of the cuboid base 110 (e.g., w, h, d) may be in a range, for example, of 2 nm to 50 nm. Further, the thicknesses of the layers formed on the surfaces of the cuboid base 110 (e.g., the thickness of the silicon nitride layer forming the surface 115b, the thickness of the gold layer forming the surface 115c, and so on) may be in a range, for example, of 0.5 nm to 10 nm.
(31) Further, the lengths of the sides of the cuboid base 110 (e.g., w, h, d) may be varied in order to vary the relative amount of surface area for each of the surfaces 115a-f, and therefore, vary the proportionate functionalities of the nanoparticle 100. For example, the length h may be increased (while holding the lengths w and d constant) in order to increase the ratio of functionality for surface 115c (e.g., gold) with respect to the functionality of surface 115b (e.g., silicon nitride), and so on.
(32) In addition, a thickness of the layers formed on the surfaces of the cuboid base 110 may be varied in order to vary the proportionate functionalities of the nanoparticle 100. For example, the thickness of the gold layer (surface 115c) may be increased (while holding the thickness of the insulator layer (surface 115b) constant in order to increase the ratio of functionality for surface 115c (e.g., gold) with respect to the functionality of surface 115b (e.g., silicon nitride), and so on.
(33) Referring again to the drawings,
(34) As illustrated in
(35) For example, the substrate may include a semiconductor-on-insulator (SOI) substrate including a buried oxide layer, and the layer of semiconductor material is formed on the buried oxide layer. In this case, the separating of the pillar from the substrate may include undercutting the buried oxide layer by etching the buried oxide layer.
(36) Further, the patterning of the layer of semiconductor material may include a first etch to form a plurality of strips of the semiconductor material, and a second etch to divide the plurality of strips into a plurality of pillars of the semiconductor material.
(37) Further, the method 200 may also include forming a second layer (e.g., a gold layer, a tungsten layer, etc.) on the semiconductor material, the second layer having a functionality different from the functionality of the semiconductor material, and different from the functionality of the first layer. In this case, the forming of the second layer is performed between the first etch and the second etch, so that the second layer is formed on two faces of the nanoparticle, or after the second etch, so that the second layer is formed on four faces of the nanoparticle.
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(39) In particular,
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(41) The width w.sub.1 of the strips 315 should be substantially equal to the desired width of the cuboid base 110 of the nanoparticles (e.g.,w in
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(43) The conductor layer 320 may be formed, for example, by depositing the conductor (e.g., metal) over the entire surface of the structure (e.g., on the surface of the BOX layer 302, on the surface of the insulator layer 310a, etc.), and then etching (e.g., by RIE) the conductor so that the conductor layer 320 remains on the sidewall of the strips 315.
(44) The thickness of the conductor layer 320 should be substantially equal to the desired thickness of the conductor layer of the nanoparticles (e.g., the thickness of the conductor layer forming the surface 115c in
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(46) The dividing of the strips 315 may be performed by patterning (e.g., using a mask layer to pattern) the strips 315. The patterning should be performed so that the length d.sub.1 of the pillar 325 is substantially equal to the desired length d of the cuboid base 110. The distance d.sub.p between the pillars 325 formed from a strip 325 may be in a range from 5 nm to 100 nm.
(47) In particular, the distance d.sub.s between the strips 315, and the distance d.sub.p between the pillars 325 should be long enough to permit for separating the pillars 325 from the BOX layer 302 in a later step.
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(49) The plurality of pillars 325 may be separated from the BOX layer 302, for example, by performing an etch to undercut the BOX layer 302.
(50) The result of the method 300 is a plurality of nanoparticles 350 having a structure which is similar to the structure of the nanoparticle 100 in
(51) Further, the plurality of nanoparticles 350 formed by the method 300 may be substantially uniform in dimension, and thus, uniform in overall functionality.
(52) In an exemplary aspect of the present invention, a superior uniformity may achieved thanks to the well-controlled semiconductor patterning techniques such as sidewall imaging transfer and deposition. In particular, the deviation among a size (e.g., height, depth, width) of the nanoparticles may be less than 10%, and a deviation in a thickness of the layers may be no greater than 10%
(53) It should be noted that, although silicon is used as the material of the cuboid base in the method 300, other semiconductor materials (e.g., germanium, GaN, etc.) may be used instead of silicon.
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(55) In particular,
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(57) The width w.sub.1 of the strips 415 should be substantially equal to the desired width of the cuboid base 110 of the nanoparticles (e.g., w in
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(59) That is, unlike the method 300, in the method 400, the strips 415 are divided into the pillars 425 without the formation of a conductor layer 420 on a sidewall of the strips 415.
(60) The dividing of the strips 415 may be performed by patterning (e.g., using a mask layer to pattern) the strips 415. The patterning should be performed so that the length d.sub.1 of the pillar 425 is substantially equal to the desired length d of the cuboid base. The distance d.sub.p between the pillars 425 formed from a strip 425 may be in a range from 5 nm to 100 nm.
(61) In particular, the distance d.sub.s between the strips 415, and the distance d.sub.p between the pillars 425 should be long enough to permit for separating the pillars 425 from the BOX layer 402 in a later step.
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(63) The conductor layer 420 may be formed, for example, by depositing the conductor (e.g., metal) over the entire surface of the structure (e.g., on the surface of the BOX layer 402, the surface of the insulator layer 410b, etc.), and then etching (e.g., by RIE) the conductor so that the conductor layer 420 remains on the sidewall of the pillars 425.
(64) The thickness of the conductor layer 420 should be substantially equal to the desired thickness of the conductor layer of the nanoparticles (e.g., the thickness of the conductor layer forming the surface 115c in
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(66) The plurality of pillars 425 may be separated from the BOX layer 402, for example, by performing an etch to undercut the BOX layer 402.
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(68) As illustrated in
(69) Further, the plurality of nanoparticles 450 formed by the method 400 may be substantially uniform in dimension, and thus, uniform in overall functionality.
(70) It should be noted that, although silicon is used as the material of the cuboid base in the method 400, other semiconductor materials (e.g., germanium, GaN, etc.) may be used instead of silicon.
(71) Referring again to the drawings,
(72) Similar to the nanoparticle 100, the nanoparticle 550 includes a surface 515a formed of semiconductor material (e.g., silicon), a surface 515b formed of an insulator layer, and a surface 515c formed of a conductor layer. These surfaces 515a-515c can bond to different biomaterials so that multiple biomaterials (e.g., multiple drugs) can be delivered by the pharmaceutical 500.
(73) The pharmaceutical 500 may be ingested by a patient (e.g., human patient, animal patient, etc.). As illustrated in
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(75) For example, the surface 515c in the pharmaceutical 600 may include gold surface (e.g., a gold layer). When an energy source such as a laser producing non-ionizing electromagnetic radiation R is applied, conversion to heat energy occurs in Au nanoparticles owing to electron excitation and relaxation. Furthermore, lasers can be specifically tuned to the surface plasmon resonance frequency of the Au. Resulted local hyperthermia is known to induce apoptotic cell death in many tissues and has been shown to increase local control and overall cancer survival in combination with radiotherapy and chemotherapy in randomized clinical trials.
(76) Further, the surface 515b may include a SiN surface which can be selectively functionalized with established hydroxamic acid chemistry to attach a drug 670 such as cancer markers, DNA/RNA apatmers, or antigen/antibody for targeted binding of the drug 670.
(77) Further, the surface 515a may include a silicon surface which can be functionalized with a drug 680 which is different from drug 670. Silicon is biodegradable and, therefore, can serve as a slow drug delivery platform with drug 680 loaded on the silicon surface with the help of surface chemistry.
(78) Further, silicon nuclei in silicon particles can be used for magnetic resonance imaging. Natural physical properties of silicon provide surface electronic states for dynamic nuclear polarization, extremely long depolarization times, insensitivity to the in vivo environment or particle tumbling.
(79) As a conclusion, in a single pharmaceutical 600, it can selectively bind to cancer cells (functionalization on SiN surface 515b), provide in vivo MRI image (via the silicon in the nanoparticle 550), slowly release drugs to cancer cells locally (drugs loaded on the silicon surface 515a, and silicon slowly dissolve in physiological conditions) to perform chemotheraphy, and allow the thermal therapy to be performed at the same time by use of the gold surface 515c.
(80) With its unique and novel features, the present invention provides a nanoparticle and a method of forming a nanoparticle, which may provide a more uniform nanoparticle than in conventional nanoparticles and methods of forming nanoparticles.
(81) While the invention has been described in terms of one or more embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the appended claims. Specifically, one of ordinary skill in the art will understand that the drawings herein are meant to be illustrative, and the design of the inventive method and system is not limited to that disclosed herein but may be modified within the spirit and scope of the present invention.
(82) Further, Applicant's intent is to encompass the equivalents of all claim elements, and no amendment to any claim the present application should be construed as a disclaimer of any interest in or right to an equivalent of any element or feature of the amended claim.