Exhaust system for an internal combustion engine
10422263 · 2019-09-24
Assignee
Inventors
Cpc classification
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An exhaust system for an internal combustion engine, especially for the internal combustion engine of a vehicle, includes an exhaust gas duct (12) carrying an exhaust gas stream (A) and a reactant release arrangement (18) for releasing a reactant into the exhaust gas stream (A). A bypass flow generation arrangement (25) generates a bypass flow (M) surrounding the reactant stream that is released from the reactant release arrangement (18).
Claims
1. An exhaust system for an internal combustion engine of a vehicle, the exhaust system comprising: an exhaust gas duct carrying an exhaust gas stream; a reactant release arrangement releasing a reactant stream into the exhaust gas stream, the reactant release arrangement comprising a reactant release unit releasing the reactant stream via an injection nozzle; and a bypass flow generation arrangement generating a bypass flow surrounding the reactant stream released from the reactant release arrangement, the bypass flow fully enveloping and adjoining the reactant stream in relation to a main direction of flow of the reactant, a main direction of flow of the bypass flow corresponding to a main direction of flow of the reactant stream, the bypass flow generation arrangement comprising a bypass flow release unit annularly surrounding the reactant release unit, the bypass flow release unit comprising a porous ring-shaped bypass flow release body, and upstream of the bypass flow release body a ring-shaped bypass flow release chamber formed in a housing and leading to the bypass flow release body arranged in the housing such as to surround the reactant release unit.
2. An exhaust system in accordance with claim 1, wherein the bypass flow release body comprises a sintered body.
3. An exhaust system in accordance with claim 1, further comprising a bypass flow gas source feeding bypass flow gas to bypass flow release unit.
4. An exhaust system in accordance with claim 3, wherein the bypass flow is comprised of an air stream and that the bypass flow gas source comprises a compressed air source.
5. An exhaust system in accordance with claim 4, wherein the compressed air source comprises: an exhaust gas turbocharger; or a mechanical charger; or a pneumatic brake system; or a compressed air pump; or any combination of an exhaust gas turbocharger, a mechanical charger, a pneumatic brake system and a compressed air pump.
6. An exhaust system in accordance with claim 3, wherein the bypass flow is a partial exhaust gas stream and that the bypass flow gas source comprises an exhaust gas source.
7. An exhaust system in accordance with claim 6, wherein the exhaust gas source comprises an exhaust gas branch duct branching off from the exhaust gas duct.
8. An exhaust system in accordance with claim 7, wherein: the exhaust gas branch duct branches off from the exhaust gas duct upstream of an exhaust gas throttle arrangement; or an exhaust gas quantity-setting valve arrangement is associated with the exhaust gas branch duct; or the exhaust gas branch duct comprises an exhaust gas return line; or any combination of the exhaust gas branch duct branches off from the exhaust gas duct upstream of an exhaust gas throttle arrangement, an exhaust gas quantity-setting valve arrangement is associated with the exhaust gas branch duct and the exhaust gas branch duct comprises an exhaust gas return line.
9. An exhaust system in accordance with claim 1, wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream of the reactant stream, released from the reactant release arrangement, corresponds to a main direction of flow of the exhaust gas stream of the exhaust gas stream in the exhaust gas duct in the area in which the reactant stream is released.
10. An exhaust system in accordance with claim 1, wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream of the reactant stream, released from the reactant release arrangement, is directed opposite a main direction of flow of the exhaust stream in the exhaust duct in the area in which the reactant stream is released.
11. An exhaust system in accordance with claim 1, wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream, released from the reactant release arrangement, in relation to a main direction of flow of the exhaust gas stream in the exhaust gas duct in the area in which the reactant stream is released set at a pitch angle in the range of +45 to 45, wherein the main direction of flow of the bypass flow and/or the main direction of flow of the reactant stream, has a flow direction component in the direction of the main direction of flow of the exhaust gas stream, in case of a positive pitch angle, and the main direction of flow of the bypass flow and/or the main direction of flow of the reactant stream, has a flow direction component opposite the main direction of flow of the exhaust gas stream, in case of a negative pitch angle.
12. A method for introducing reactant into an exhaust gas stream of an internal combustion engine of a vehicle, the method comprising: providing an exhaust system comprising an exhaust gas duct carrying an exhaust gas stream, a reactant release arrangement with an injection nozzle for releasing a reactant stream into the exhaust gas stream and a bypass flow generation arrangement for generating a bypass flow surrounding the reactant stream released from the reactant release arrangement; releasing a reactant stream, with the reactant release arrangement, into the exhaust gas stream; and generating, with the bypass flow generation arrangement, a bypass flow that surrounds the injection nozzle and the reactant stream circumferentially respect to a direction of flow of the reactant.
13. A method in accordance with claim 12, wherein the reactant stream is released in a main direction of flow of the reactant stream; and the bypass flow is released in a main direction of flow of the bypass flow which corresponds to the main direction of flow of the reactant stream.
14. A method in accordance with claim 12, wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream corresponds to a main direction of flow of the exhaust gas stream in the area in which the reactant stream is released.
15. A method in accordance with claim 12, wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream of the reactant stream, released from the reactant release arrangement, is directed opposite a main direction of flow of the exhaust stream in the exhaust duct in the area in which the reactant stream is released.
16. An exhaust system comprising: an exhaust gas duct carrying an exhaust gas stream; an injection nozzle mounted on said exhaust gas duct and injecting a reactant stream into the exhaust gas stream; a bypass flow generation arrangement generating a bypass flow surrounding the reactant stream as released from said injection nozzle, the bypass flow fully annularly enveloping and adjoining the reactant stream relative to a main direction of flow of the reactant stream; a bypass flow release unit including a porous ring-shaped bypass flow release body annularly surrounding said injection nozzle, said bypass flow release unit comprising a housing defining a ring-shaped bypass flow release chamber, said flow release chamber being arranged upstream of said bypass flow release body with respect to the bypass flow, said flow release chamber guiding the bypass flow to the bypass flow release body, said flow release chamber being arranged in said housing to annularly surround said injection nozzle.
17. An exhaust system in accordance with claim 16, wherein: said injection nozzle is downstream of said bypass flow release body with respect to the bypass flow.
18. An exhaust system in accordance with claim 16, wherein: said injection nozzle is downstream of said flow release chamber with respect to the bypass flow.
19. An exhaust system in accordance with claim 17, wherein: said injection nozzle is downstream of said flow release chamber with respect to the bypass flow.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
(2)
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) Referring to the drawings, an exhaust system that can be used in connection with an internal combustion engine of a vehicle is generally designated by 10 in
(14) It should be noted that the exhaust system 10 shown only schematically in
(15)
(16) In the arrangement of the reactant release arrangement 18 shown in
(17) The reactant release arrangement 18 comprises, further, a bypass flow generation arrangement 25. The bypass flow generation arrangement 25 is provided and configured for generating a bypass flow M surrounding the reactant stream R in relation to the main direction of flow H.sub.R. The bypass flow generation arrangement 25 comprises for this purpose a bypass flow release unit 26 with a ring-shaped bypass flow release chamber 28 receiving the bypass flow gas and, downstream therefrom, a bypass flow release body 30. The bypass flow release body 30 may be arranged, for example, in a housing, in which the ring-shaped bypass flow release chamber 28 is also formed, and may surround the reactant release unit 24 in a ring-shaped manner, just as the bypass flow release chamber 28. The bypass flow release body 30 is preferably configured with a porous structure, for example, as a sintered body, so that a defined outflow characteristic can be generated for the bypass flow gas introduced into the bypass flow release chamber 28 in terms of both the quantity discharged and the direction of discharge. A porous structure may also be obtained by configuring the bypass flow release body 30 as a wire mesh, knitted fabric, wire screen or as a foam structure or as a close-meshed honeycomb structure. Combinations of different such porous bodies are also possible for building the bypass flow release body 30. The bypass flow release body may be provided, in principle, especially in the area in which the bypass flow gas leaves that area to affect the direction of flow with rib-like flow guide elements.
(18) The bypass flow M fully surrounding or enveloping the reactant stream R has a main direction of flow of the bypass flow, HM, which essentially corresponds to the main direction of flow of the reactant stream, H.sub.R. Since the bypass flow M is preferably released as a laminar flow, even though there is an interaction between the reactant and the bypass flow gas in the area in which the bypass flow M adjoins the reactant stream R, a substantial mixing will not occur. For example, the bypass flow M may be released as an essentially cylindrical ring flow.
(19) It is achieved due to the bypass flow M and the jacketing or enveloping effect generated with this for the reactant stream R that the reactant released by the reactant release unit 24 can essentially not come into contact with the wall of the exhaust gas duct 12 or of the fitting 22. The risk that a precipitate or deposit of reactant droplets will form especially in the area in which the reactant is released into the exhaust gas duct 12 can thus largely be eliminated. However, the bypass flow M develops not only such a shielding effect, but it may also develop an effect guiding the reactant or the reactant stream R especially in the area in which the reactant is released into the exhaust gas stream A. The reactant is thus moved away from the site of release by the bypass flow M in a defined manner, so that a recirculation of reactant or reactant droplets into the area of the fitting 22 is also largely avoided and the reactant stream R is introduced into the exhaust gas stream A in a defined manner. It becomes possible due to this shielding, on the one hand, and guiding of the reactant stream R, on the other hand, to introduce larger quantities of the reactant into the exhaust gas stream A, as a result of which more efficient utilization of the reaction to be carried out with the addition of the reactant can be achieved.
(20) Exhaust gas branched off from the exhaust gas stream A is used to generate the bypass flow R in the example shown in
(21) By using a part of the exhaust gas introduced into the exhaust gas duct 12 to generate the bypass flow M, the possibility of using a comparatively large quantity of bypass flow gas to generate a correspondingly intensive bypass flow M is provided. At the same time, the exhaust gas branched off as bypass flow gas has a comparatively high temperature, which supports the evaporation of the reactant provided, for example, as a urea/water mixture, on introduction into the exhaust gas duct 12. During the flow through the exhaust gas branch line 32, the temperature of the exhaust gas flowing therein may drop slightly compared to the temperature of the exhaust gas continuing to flow in the exhaust gas duct 12, so that the reactant release unit 24, especially the tip area of said unit exposed towards the exhaust gas duct 12, is thermally somewhat shielded against the even hotter exhaust gas stream A due to the shielding also generated by means of the bypass flow M.
(22) In reference to
(23) Due to the reactant thus being introduced into the exhaust gas duct 12 and hence also into the exhaust gas stream A essentially opposite the main direction of flow of the exhaust gas stream, H.sub.A, especially efficient mixing of the reactant with the exhaust gas is achieved based on the fact that turbulences are also generated in this manner. However, the bypass flow M, which envelops the reactant stream R especially in the area close to the fitting 22, ensures at the same time that a contact of the reactant or reactant droplets with the inner surface of the exhaust gas duct 12 or of the fitting 22 is largely avoided and that a reactant recirculation into the area of the fitting 22 and release of the reactant from the reactant release unit 24 is also largely avoided.
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(25) It should be noted that by setting the bypass flow gas pressure, on the one hand, and also by configuring the bypass flow release body 30, on the other hand, the flow characteristic of the bypass flow M and hence also the effect thereof on the reactant stream R can be influenced. Thus, the guiding effect of the bypass flow for the reactant stream R can be made highly pronounced by a correspondingly high velocity of the reactant stream R. A comparatively large quantity of bypass flow gas can contribute to an especially efficient shielding of the reactant stream R radially outwardly in relation to the main direction of flow of the reactant stream, H.sub.R.
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(28) The reactant release arrangement 18 is set in the opposite orientation in the example shown in
(29) The arrangement shown in
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(31) It should be noted that the branching off of the exhaust gas could also take place in an area located farther upstream, i.e., in an area in which an even higher pressure is generally present in the exhaust gas stream, especially also in an area upstream of a particle filter.
(32) Consequently, the exhaust gas branch duct 32 forms essentially a bypass flow gas source 40 in the embodiment variants described with reference to
(33)
(34) The use of air as the bypass flow gas offers various advantages. On the one hand, it can be assumed that the air in the charging air stream L will still have a markedly lower temperature than the exhaust gas stream A even after an increase in pressure in the exhaust gas turbocharger 42. The reactant release unit 24 can therefore be cooled by the air used as bypass flow gas and also shielded by the comparatively cold bypass flow M against the markedly hotter exhaust gas stream A. In particular, this area is cooled by the area of the reactant release unit 24 surrounded by the bypass flow release chamber 28 and the bypass flow release body 30, and heating of the area of the reactant release unit 24 located farther away from the exhaust gas duct 12 is also avoided. The ability of the reactant release unit 24 to function can thus be ensured without additional cooling measures. Further, the air being used as bypass flow gas has a markedly lower volume percentage or water partial pressure than the exhaust gas stream. This supports the evaporation of the reactant being carried in the reactant stream and surrounded by the bypass flow M during the introduction into the exhaust gas duct 12 and thus it also leads to better mixing of the reactant with the exhaust gas.
(35) Other system areas present in a vehicle and operating with compressed air or generating compressed air may also be used as a bypass flow gas source instead of the exhaust gas turbocharger 42. For example, a pneumatic brake system present especially in a utility vehicle can thus be used to branch off part of the compressed air preset in it and to feed it as a bypass flow gas to the bypass flow generation arrangement 25. A mechanical charger, generally known as a compressor, may also be used to branch off part of the compressed air generated by it and to use it as bypass flow gas. The advantage of the use of the exhaust gas turbocharger 42 or of the charging air stream L to branch off bypass flow gas is that the air is also heated due to the compression of the air generated in the exhaust gas turbocharger 42. The air branched off as bypass flow gas is thus also heated somewhat, but it is markedly colder than the exhaust gas flowing in the exhaust gas duct 12. Thus, a cooling effect can be generated, on the one hand, for the reactant release unit 24, but, on the other hand, better evaporation of the reactant fed in the liquid form can be achieved due to the somewhat warmer air.
(36) This effect of heating or preheating of the air used as a bypass flow gas can also be achieved in another way. For example,
(37) A variant of this principle of operation is shown in
(38) In the embodiment shown in
(39) It should be noted that various of the above-described embodiment aspects may, of course, also be combined. For example, if there is a corresponding need for bypass flow gas, a combination of exhaust gas, on the one hand, and air, on the other hand, can thus be used to provide the bypass flow gas. For example, part of the exhaust gas could be branched off from the exhaust gas stream A in the form shown in
(40) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.