MODULAR STRUCTURES AND METHOD FOR CONSTRUCTION THEREOF
20190283845 ยท 2019-09-19
Inventors
Cpc classification
B63B75/00
PERFORMING OPERATIONS; TRANSPORTING
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
E02B3/06
FIXED CONSTRUCTIONS
E02B17/02
FIXED CONSTRUCTIONS
B63B2035/4426
PERFORMING OPERATIONS; TRANSPORTING
E02B17/00
FIXED CONSTRUCTIONS
Y02A40/81
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A01K61/60
HUMAN NECESSITIES
E04B2/16
FIXED CONSTRUCTIONS
International classification
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A modular structure for being at least partly submerged in a body of water, is disclosed. The modular structure comprises structure elements and strengthening elements providing structural integrity and flexibility, and can typically be a closed structure like e.g. a tank structure. Further, macro structures comprising attached modular structures are presented. Finally, methods for construction of such structures are disclosed.
Claims
1. A modular structure for being at least partly submerged in a body of water, where the modular structure comprises a plurality of structure elements (1), where each structure element (1) comprises polymers, each structure element (1) comprises one or more protruding (3) and receiving parts (2) wherein the protruding parts (3) of a structure element (1) are arranged for mating connection with the receiving parts (2) on another structure element (1), the direction of mating motion defining a longitudinal direction of the structure element (1), and; the modular structure comprises strengthening elements (9, 10, 18) for providing structural integrity to the modular structure, where the strengthening elements (9, 10, 18) are enveloping and/or penetrating at least parts of at least two structure elements (1) of the modular structure; the structure elements (1) are adapted to form longitudinal channels inside the protruding (3) and receiving parts (2), where the channels communicate across two or more structure elements (1) that are in a mated connection; the structure elements (1) have apertures adapted to form channels through the structure elements (1) in at least one direction transverse to the longitudinal direction; and the structure elements (1) and strengthening elements (9, 10, 18) are adapted to provide flexibility to the modular structure while maintaining its structural integrity by at least one of the following i) comprising material with inherent elasticity, and ii) being formed to allow relative movement between at least two structure elements (1).
2. The modular structure according to claim 1, where the modular structure forms at least one closed structure, where a number of structure elements (1) that overlap partially or completely in the longitudinal direction are connected in a network that closes upon itself around a volume.
3. The modular structure according to claim 2, where the closed structure is a tank structure delineating a volume for the storage or processing of media in fluid form or materials carried in a fluid.
4. The modular structure according to claim 2, where the closed structure is a cylinder.
5. The modular structure according to claim 2, where a longitudinal dimension of the closed structure is smaller than the largest dimension in a plane transversal to the longitudinal direction, such that the closed structure forms a circular or polygonal disk or annulus.
6. The modular structure according to claim 1, where the protruding parts (3) and the receiving parts (2) of the structure elements (1) are each provided with at least one set of two apertures positioned so that the apertures in the protruding part (3) align with the respective apertures in a receiving part (2) in longitudinally attached adjacent structure elements (1) and thus forming transversal channels perpendicular to the longitudinal direction.
7. The modular structure according to claim 5, where at least one of the strengthening elements (9, 10) is inserted in at least one of the longitudinal and the transversal channels.
8. The modular structure according to claim 1, where the strengthening elements (9, 10, 18) comprise at least one of the following: i) an elongate strengthening element (9, 10), and ii) a surface element (18) for enveloping at least parts of the structure.
9. The modular structure according to claim 8, where the elongate element according to i) comprises at least one of the following: a strap, a cable, a container, a tube, and a rod, and the surface element (18) according to ii) comprises at least one of the following: a foil, a tarp, a flexible plate, and a band.
10. The modular structure according to claim 8, where the elongated strengthening (9, 10) element according to alternative i) is forming a closed loop attaching at least two structure elements (1) and/or modular structures.
11. The modular structure according to claim 9, where the elongated strengthening element (9, 10) is arranged according to one or more of the following alternatives: i) in the longitudinal channel and ii) along an outside of each of the at least two structure elements (1).
12. The modular structure according to claim 9, wherein the strengthening element (9, 10) comprises a container or a tube according to alternative i), where the container or tube is adapted to be filled with one ore more of the following materials: sand, gravel, earth and pellets, gas filled bodies, expanded polystyrene and polymeric-based pellets.
13. The modular structure according to claim 12, wherein the strengthening element (9, 10) acts as a buoyancy controlling device as one of the following: i) a flotation element by the container being filled with a material giving the strengthening element (9, 10) a positive buoyancy, and ii) a ballast element by the container being filled with a material giving the strengthening element (9, 10) a negative buoyancy.
14. The modular structure according to claim 6, where the modular structure comprises a strengthening element (9, 10) for attaching at least a first and a second structure element (1) wherein the strengthening element (9, 10) is arranged to pass through both holes in each of the adjacent structure elements (1).
15. The modular structure according to claim 14, where the strengthening element (9, 10) comprises at least one of the following: pin, bolt, and clasp.
16. The modular structure according to claim 1, wherein the protruding part (3) and the receiving part (2) of the structure elements (1) are provided with polygonal mating surfaces so that the mating connection is made at predetermined angles between the structure element (1) and an adjacent structure element (1).
17. The modular structure according to claim 2, further comprising at least one of a top floor and a bottom floor respectively arranged in a transversal plane perpendicular to the longitudinal direction, where the at least one of the top and bottom floors comprises a number of disks or annuli according to claim 5.
18. The modular structure according to claim 17, where the at least one of the top and bottom floors is in contact with an inside of a closed structure at an end in the longitudinal direction.
19. A macro structure comprising at least a first and a second modular structure according to claim 1, wherein the first and second modular structures are attached to each other.
20. The macro structure according to claim 19, where the at least first and second modular structures contribute to form a perimeter wall of a closed macro structure delineating a macro volume.
21. The macro structure according to claim 20, where the perimeter wall comprises an inner and/or an outer wall sandwiching the closed modular structures of the perimeter wall.
22. The macro structure according to claim 19, where at least two of the closed modular structures are attached by an elongated strengthening element (9, 10) according to claim 8.
23. The macro structure according to claim 22, where the elongated strengthening element (9, 10) is looped through a longitudinal channel or around a part of one of the at least two attached modular structures, and through a longitudinal channel or around a part of another of the at least two attached modular structures.
24. The macro structure according claim 17, where at least two contiguous closed structures are coupled by at least one surface element (18) according to claim 9.
25. A method for construction of a modular structure according to claim 1, comprising the following steps: assembling of the structure elements (1), such that at least a first structure element (1) connects by mutual connection and fastening to a second structure element (1), in that the first and second structure elements (1) when connected form at least one longitudinal channel.
26. Method for construction of a modular structure according to claim 25, and where the method further comprises the following steps: a. establishing a first part of the modular structure; b. assembling of structure elements (1) where the assembling occurs with the modular structure floating partially submerged in the body of water; and c. sinking of the modular structure such that the assembly occurs at approximately a constant height over the body of water.
27. Method according to claim 26, were the assembly occurs by sequential application of the structure elements (1), layer by layer.
Description
SHORT DESCRIPTION OF THE FIGURES
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LIST OF USED REFERENCE NUMBERS
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TABLE-US-00001 Number Designation 1 Structure element (generic) 1.1 Straight structure element with straight side walls 1.2 Straight structure element with rounded side walls 1.3 Straight structure element with one straight and one rounded side wall 2 Receiving part 3 Protruding part 4 Aperture 5 Aperture 6 Aperture 7 Aperture 8 Pipe 9 Strengthening element 10 Strengthening element 11 Channel 12 Smooth pipe 13 Floating platform 14 Floor 15 Robot 16 Column 17 Fence work 18 Surface Element 19 Bag 20 Keyhole opening 21 Alignment ridge 22 Alignment hole 23 Coupling pin 24 In-filling of material 25 Planar structures 26 Cylinder 27 Outer wall 28 Inner wall 29 Cylinder segment 30 Annulus 31 Annulus 32 Strap
DETAILED DESCRIPTION OF THE INVENTION WITH REFERENCE TO THE FIGURES
[0082] The invention shall be described with reference to the figures showing several examples of embodiments.
[0083] The invention is based upon the building of structures over all size scales based upon assembling and mechanical consolidating of modular elements, discussed as structure elements and strengthening elements.
[0084] A significant insight related to the preferred embodiment of the present invention is that it is considerably easier to establish structures for the storage of large volumes of liquid in tanks submerged in water than up in the open air. This is because the internal hydrostatic pressure from the liquid in a submerged tank is balanced by water pressure from the outside. Thereby, the tank's walls and bottom mainly have a limiting function between the liquid inside and outside the tank, which places considerably less demand on the tank's mechanical strength. Furthermore, deliberate use of buoyancy forces in the water reduces the demands for mechanical strength even further. By building the tank's different parts out of materials with approximately neutral buoyancy in water, for example plastic or hollow elements, there will be a greatly reduced need for strengthening elements that can bear the tank's own weight.
[0085] The construction of large structures under water has the potential to be very costly and demanding. In a preferred embodiment of the present invention, this problem is solved by constructing the structures of special building elements that are assembled and locked in a dry zone over the water line in a continuous process where the structure slowly sinks deeper into the water as construction progresses.
[0086] The net result has dramatic effects on the volume of the structure that can be constructed within given cost limits. It also opens the way for structures constructed of light, cheap materials based upon recycled plastics. It remains to secure the structures against dynamic forces, for example: waves and underwater currents, which require special methods against stretching and bending stresses, cf. below.
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[0090] The internal channels can contribute to the tank's structural strength by employing them as guides or containment volumes for strengthening elements or materials in the form of cables, pipes, rods, beams, fill or casting material. Sand-filled stockings of strong textiles are relevant in this context.
[0091] Interconnection between structure elements via topographic details can occur in several ways. Direct methods include, among others, friction and male/female type click-connections of supporting elements, hooks, bayonet couplings, etc. It can also occur through indirect methods comprising the use of helping components, for example: locking pins, rods, and columns through hole and channels in contiguous or nearby elements. Indirect methods can also comprise supporting elements, as well as clips, clamps, cables, and bands. On the segment in
[0092] By treading lashing bands through the channels and stretching the bands, the tank is given elasticity and improved resistance against external physical effects. The structure maintains tight connections between the individual structure elements over time, even with mechanical wear, matter flow, etc.
[0093] Additional structural strength, and possibly other functions, can be achieved with the help of bands that stretch and tighten over the tank's outer surface and/or by enveloping parts of either the whole tank's outer and/or inner surfaces with foil, tarp, or bendable plates that are anchored in the tank's walls and possibly bottom and top. Relevant fastening techniques include, but are not limited to, the following: glue, Velcro bands, buttons, pins, and screws. A preferred fastening method is to use a mechanical fastening system where the structure elements are textured on the surface that forms the tank's outer and/or inner side. The texturing can, for example, be in the form of spikes, columns, pimples, hooks, or pipes, shaped such that it binds with reciprocal texturing on the foil, tarp, or the bendable plate to be fastened. Several layers of foil, tarp, or bendable plates can be laid on top of each other, such that they are textured on both sides and possibly added in several layers and stretching directions.
[0094] With big tanks, where the radius of curvature far exceeds the size of the structure elements, the linear structure elements can form segments with linear facets in curved macro-surfaces that form in other ways than by the shape of the individual structure elements. Tensile and bending forces can occur between anchoring points inside or outside the tank's walls, from stiffening and tension elements that follow the channels through the structure in strategic directions or by connecting via elements and struts to anchoring points on other parts of the structure or outside this.
[0095] Examples of structures that can be stabilized by tensile forces are domes and arches with radial stress and cylinders with tangential and axial stresses.
[0096] It will be clear that tank structures based on structure elements and strengthening elements that are assembled and connected according to the present invention may be built and utilized on dry land.
[0097] At the same time, it will be obvious that the building of large, floating, and light weight tanks such as discussed in
[0098] The result of this building method is that the work can always be performed in a dry zone that is easily accessible at moderate height above the waterline. As the construction progresses (
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[0100] The tank can be equipped with a floor (ref (14) on
[0101] This construction technique, where a tank without a bottom is built downwards in a water mass until it reaches the seabed, occurs with a minimum amount of disturbance of the relevant water volume. This gives unique possibilities to survey the local environment and investigate plant and animal life at different depths in the water column.
[0102] In many situations it is especially important that the tank is sealed, such that there is no material transport between the tank's volume and the surrounding water mass. This can be achieved in many ways: [0103] Closing of the tank's outside with a foil or tarp or a flexible plate ((18) on
[0106] It can also be relevant to control the atmosphere in the volume over the fluid surface inside the tank, for example when there are poisonous gasses present in the tank or when the contents must be protected from contamination from outside. When plants and animals are cultivated in the tank, it may be desirable to collect CO.sub.2 that is produced. This can be achieved with a number of possible techniques that will be known for one skilled in the art.
[0107] The structure elements according to the present invention incorporate the essential enabling features for the assembling of structures where tanks, walls and connecting elements form large scale consolidated complexes with advanced functionalities and unlimited dimensional scalability. This shall now be demonstrated by some preferred embodiments with reference to the structure elements shown in
[0108] The structure element in
[0109] The structure elements in
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[0112] A central feature of the present invention is that structure elements can dry lock to each other, i.e. they can be reversibly assembled into macroscopic structures with considerable structural integrity without the need to employ glue or cement. This has obvious advantages in many instances (rapid prototyping, test assemblies, etc) and may be followed up by subsequent mechanical consolidating of the macrostructures.
[0113] In addition to friction coupling between protruding and receiving parts in the structure elements, the elements may have topographic features as exemplified in
[0114] Structure elements according to the present invention are preferably made from polymers by means of a thermal shaping technique such as injection molding. Polymers can be given a wide range of mechanical properties by selection of polymer type and loading with reinforcing fibers. A central property in the present context is the degree of dimensional precision and the complexity of structural details that can be achieved. This enables highly controlled friction and displacement tolerance properties between mating and contacting structure elements, which contribute to predictable compliance and resilience of assembled structures when subjected to external forces.
[0115] When high mechanical strength is required, structure elements can be locked in the vertical and horizontal directions by various means as described previously. One solution is shown in
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[0117] Structures made from structure elements with sharp corners as shown in
[0118] i) horizontal and vertical rigid strengthening elements in the form of tubes, rods and pins, and/or:
[0119] ii) in-filled bags, tubes and containers in the vertical channels, and/or:
[0120] iii) a crosslinking horizontal, vertical and diagonal network of flexible strips, cables and straps.
[0121] Together, these features shall enable such macrostructures to absorb and tolerate ocean currents and wave motion while maintaining the structural integrity of critical substructures.
[0122] In-filled bags, tubes and containers in the vertical channels may serve multiple functions where they in addition to strength and integrity contribute various functionalities to the structure: In
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[0124] The basic architecture of the present invention permits virtually limitless scaling and cross-linking in 3 dimensions to achieve the strength and functionality required in a given situation. As an example, the wall construction in
[0125] A particularly useful type of planar structures is achieved by coupling together a plurality of low aspect ratio cylinders (annuli). An example of an annulus is shown in
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[0127] Point or line connections in the form of straps or pins may be undesirable in situations where movement in the structure may cause wear and tear at contact points between different parts of a macrostructure. In such cases, surface-covering sheets may be wrapped tightly around each cylinder to provide strength. In addition to having high stretch strength, the sheet may be backed by an adhesive and incorporate a shock absorbing layer. The same type of sheet can be used on bundled tanks and cylinders in a coupled macrostructure. Added strength can be achieved ad libitum by wrapping sheets in multiple layers.
[0128] A plurality of annuli can be coupled side by side form a planar macrostructure, where the pattern of annuli is determined by the couplings between them, e.g. random, square or close-packed hexagonal (HCP) where each annulus is surrounded by six other annuli. Maximum strength against in-plane deformation or compression is generally achieved in a HCP configuration, which also provides the highest in-plane packing density of annuli. The macrostructure may be given positive, neutral or negative buoyancy in water through the choice of construction materials, by in-filling of high- or low-density materials in the vertical channels and/or by positioning buoyancy or ballast elements in the volume inside the annuli.
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[0130] In addition to providing a flexible and scalable basis for integration into a variety of macrostructures, floating and submerged floors formed by coupled units such as annuli can form functional macrostructures in their own right.
[0131] A generic perimeter wall for macrostructures, e.g. fish tanks, is shown in