CONTROL DEVICE AND CONTROL METHOD FOR INDUSTRIAL MACHINES WITH CONTROLLED MOTION DRIVES
20190270206 ยท 2019-09-05
Assignee
Inventors
Cpc classification
B25J9/1656
PERFORMING OPERATIONS; TRANSPORTING
G05B2219/35459
PHYSICS
G05B19/409
PHYSICS
B25J13/06
PERFORMING OPERATIONS; TRANSPORTING
G05B2219/36005
PHYSICS
International classification
B25J13/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A control device for industrial machines with controlled motion drives for machine components has at least one operating element which is configured to manually influence or set adjustment movements of the machine components and which is designed as a rotary actuator operating element comprising a continuously rotatable actuating member. The rotary actuator operating element and a push-button element are connected to an electronic evaluation and control device which is configured to provide two interactive modes. The first interactive mode sets a movement speed and a desired movement direction of a machine component to be controlled and the push-button must be actuated or activated and simultaneously or additionally the actuating member of the rotary actuator operating element must be adjusted. In the second interactive mode a rotary actuation member is enabled without simultaneous actuation of the push-button element.
Claims
1. A control device (2, 2) for industrial machines having controlled motion drives (13) for machine components, comprising a human-machine interface (6) with at least one control element (16) for manual influencing or specification of adjustment movements of at least one of the machine components, wherein at least one control element (16) is implemented as a rotary control element (17) with a continuously rotatable actuating element (18), wherein the rotary control element (17) is in functional interaction with at least one momentary switch element (19), wherein the rotary control element (17) and the momentary switch element (19) are connected to an electronic analysis and control device (20), which is equipped at least for provision of a first and a second interaction mode (M1, M2), wherein the first interaction mode (M1) is provided for specification of a rate of travel desired by an operator and of a desired direction of travel of a machine component to be driven, in which first interaction mode (M1) the momentary switch element (19) is to be actuated or to be activated, and at the same time or in addition the actuating element (18) of the rotary control element (17) is to be moved in the relevant direction of rotation by an angle of rotation corresponding to the desired rate of travel, wherein the rate of travel is defined by the size of the angle of rotation and the direction of travel of a machine component to be driven is defined by the direction of rotation, and wherein in the second interaction mode (M2), a rotary actuation of the actuating element (18) of the rotary control element (17) without a simultaneous actuation of the momentary switch element (19) is provided, wherein, instead of a specification of a rate of motion, a position change of a machine component to be driven takes place that is proportional to the size of the rotary actuation, in particular as a function of the continuously traveled angle of rotation of the actuating element (18), wherein the actuating element (18) is in mechanical interaction with a rotational resistance generating means (21) that is variable under control, and wherein the rotational resistance generating means (21) is drivable by the analysis and control device (20) in such a manner that, when an initial position (22) or a last rest position of the actuating element (18) is reached as a result of a reverse rotation of the actuating element (18) by an operator, a rotatability of the actuating element (18) beyond this initial position (22) or last rest position is blocked or inhibited for a predefined period of time, or during the action of an actuating torque with respect to the actuating element (18), so that the reaching of the initial position (22) or, respectively, the last rest position of the actuating element (18) is haptically signaled to an operator.
2. The control system according to claim 1, wherein a control sequence takes place in such a manner that a travel motion of the machine component to be driven is terminated as a result of a release or a deactivation of the momentary switch element (19) during the specification of a rate of travel according to the first interaction mode (M1).
3. The control system according to claim 1, wherein a control sequence takes place in such a manner that, during the course of the specification of a rate of travel according to the first interaction mode (M1), and a rotary actuation of the actuating element (18) back into an initial position (22) of the actuating element (18), or back into a last rest position of the actuating element (18), undertaken by an operator in this context, the rate of travel of the machine component to be driven is reduced in the extent of the returning rotary actuation, and the adjustment movement of the machine component to be driven is stopped upon reaching the initial position (22) of the actuating element (18), or respectively upon reaching the last rest position of the actuating element (18).
4. (canceled) .
5. The control system according to claim 1, wherein the rotational resistance generating means (21) is drivable by the analysis and control device (20) in such a manner that a rotational resistance of the actuating element (18) is increased in connection with an increase provided by an operator in the rate of travel of a machine component that is to be driven.
6. (canceled)
7. The control system according to claim 1, wherein the momentary switch element (19) is designed to be structurally separate and is located apart from the rotary control element (17).
8. The control system according to claim 1, wherein the momentary switch element (19) is designed as an integrated component of the rotary control element (17).
9. The control system according to claim 8, wherein the momentary switch element (19) is implemented on the actuating element (18) of the rotary control element (17).
10. The control system according to claim 9, wherein the momentary switch element (19) is arranged so as to be eccentric to an axis of rotation (23) of the actuating element (18).
11. The control system according to claim 1, wherein the momentary switch element (19) carries or accommodates the rotary control element (17), and in that the momentary switch element (19) can be activated and deactivated through manual displacement of the rotary control element (17) or of its actuating element (18) in the axial direction with respect to an axis of rotation (23) of the actuating element (18).
12. The control system according to claim 1, wherein the momentary switch element (19) is designed as a contactlessly activatable sensor (24), in particular as a capacitive sensor or as a brightness sensor, or is implemented as a pressure sensor.
13. The control system according to claim 1, wherein the momentary switch element (19) is designed as a touch-sensitive section (25) of the actuating element (18).
14. A method for operating an electronic control device (2, 2) for industrial machines (3) having controlled motion drives (13) for machine components, wherein a human-machine interface (6) with at least one control element (16) for manual influencing or specification of adjustment movements of at least one of the machine components is provided, wherein at least one control element (16) is implemented as a rotary control element (17) with a continuously rotatable actuating element (18), wherein the rotary control element (17) is in functional interaction with at least one momentary switch element (19), wherein the rotary control element (17) and the momentary switch element (19) are connected to an electronic analysis and control device (20), which is equipped at least for provision of a first and a second interaction mode (M1, M2), wherein the first interaction mode (M1) is provided for specification of a rate of travel desired by an operator and of a desired direction of travel of a machine component to be driven, in which first interaction mode (M1) the momentary switch element (19) is to be actuated or to be activated, and at the same time or in addition the actuating element (18) of the rotary control element (17) is to be moved in the relevant direction of rotation by an angle of rotation corresponding to the desired rate of travel, wherein the rate of travel is defined by the size of the angle of rotation and the direction of travel of a machine component to be driven is defined by the direction of rotation, and wherein in the second interaction mode (M2), a rotary actuation of the actuating element (18) of the rotary control element (17) without a simultaneous actuation of the momentary switch element (19) is provided, wherein, instead of a specification of a rate of motion, a position change of a machine component to be driven takes place that is proportional to the size of the rotary actuation, in particular as a function of the continuously traveled angle of rotation of the actuating element (18), wherein the actuating element (18) is in mechanical interaction with a rotational resistance generating means (21) that is variable under control, and wherein the rotational resistance generating means (21) is driven by the analysis and control device (20) in such a manner that, when an initial position (22) or a last rest position of the actuating element (18) is reached as a result of a reverse rotation of the actuating element (18) by an operator, a rotatability of the actuating element (18) beyond this initial position (22) or last rest position is blocked or inhibited for a predefined period of time, or during the action of an actuating torque with respect to the actuating element (18), so that the reaching of the initial position (22) or, respectively, the last rest position of the actuating element (18) is haptically signaled to an operator.
Description
[0027] The figures show, in highly simplified, schematic representation:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034] As an introduction, it should be stated that the same parts are labeled with the same reference symbols or the same component designations in the different embodiments described, wherein the disclosures contained in the description as a whole can be applied analogously to the same parts having the same reference symbols or the same component designations. Also, the position information chosen in the description, such as top, bottom, lateral, etc., for example, refers to the figure being directly described and shown, and this position information must be transferred analogously to the new position in the event of a change in position.
[0035] In
[0036] In accordance with the embodiment from
[0037] At least one human-machine interface 6 (HMI) is associated with or can be associated with at least one control device 2 in at least one machine 3 in this design. Control-relevant interactions between an operator 7 and the respective machine 3 are made possible by means of this human-machine interface 6.
[0038] In the exemplary embodiment according to
[0039] A generic hand-held controller 8 or control panel 9 has at least one input device 10, as for example a touch screen 11, input keys 12, switches, or other electrical or electromechanical input means. In addition, visually and/or audibly detectible output means can be provided. In the case of a generic hand-held controller 8 or control panel 9, the previously mentioned touch screen 11, in particular, as well as luminous elements or signaling lamps can be provided for the display of system-relevant data or states. The range of functions and the embodiment of the relevant input device or of the relevant output device depend strongly on the relevant application, in particular on the technical complexity of the machine 3 or facility to be controlled. It is important here that the operator 7 can regulate or monitor, influence, and/or program the required control-related sequences by means of the input device 10 and a suitable output device, in particular by means of the previously mentioned touch screen 11.
[0040] The control device 2 implemented in the human-machine interface 6, in particular in the hand-held controller 8 or in the control panel 9, and the control device 2 associated with a machine 3 can be in data-related or control-related interaction through wired and/or wirelessly implemented communication interfaces.
[0041] As is known per se, controllable motion drives 13, in particular that can at least be activated and deactivated, are provided for automation of the relevant machines 3, which motion drives are line-connected to the relevant control device 2. Often such motion drives 13 are also adjustable or variable on demand with respect to their drive speed and/or drive power or driving force. As illustrated in
[0042] For manual influencing or for programming of the relevant motion drives 13 or machine components, at least one control element 16 is provided at the relevant human-machine interface 6 for manual influencing or specification of adjustment movements of at least one of the machine components or machine axes. This manual influencing or specification of adjustment movements by an operator 7 preferably comprises the possibility of a change in speed and/or power of the motion drive 13 to be driven or that can be selectively driven. In addition, control elements, in particular button elements or switching devices, can be implemented that are provided for activation and deactivation of a selected or drivable motion drive 13.
[0043] At least one of the control elements 16 at the human-machine interface 6 in this case is designed as a rotary control element 17 with an actuating element 18 that is continuously rotatable or rotatable without stops. Continuous rotatability means here that the rotary control element 17 or its actuating element 18 is designed such that there are no mechanical end stops or no permanent limitation with regard to the rotational mobility of the actuating element 18. This is in contrast to a typical potentiometer or adjustable ohmic resistor, in which a rotation or adjustment range of approximately 270 is normally provided. The rotary control element 17 according to the claims is instead comparable to a so-called override potentiometer, which is to say the rotary control element 17 can be implemented as an incremental encoder that is continuously rotatable. What is important is that the rotary control element 17 permits continuous rotatability of its actuating element 18, for example disk-shaped or wheel-shaped actuating element, or an associated, unlimited output of sensor pulses or increments.
[0044] The rotary control element 17 on the hand-held controller 8 (
[0045] In the embodiment from
[0046] The rotary control element 17 and the at least one momentary switch element 19 are connected to an electronic analysis and control device 20. In particular, signals or actuation states of the momentary switch element 19 and of the rotary control element 17 can be sensed and evaluated by the analysis and control device 20.
[0047] The analysis and control device 20 in this case can be designed as a standalone or separate unit, or else can be implemented by the control device 2, 2. In particular, the control device 2, 2 can undertake at least subtasks of the analysis and control device 20. This is the case chiefly because the functionalities of the analysis and control device 20 can be realized predominantly through software means or programming means, and therefore can provide a range of functions of the control device 2, 2 in a simple manner. A combinatorial interaction is thus also possible in order to achieve an implementation of the analysis and control device 20.
[0048] The analysis and control device 20, which is structurally separate and/or at least partially implemented by software means, is equipped at least to provide a first and a second operating or interaction mode M1, M2. These two usage or interaction modes M1, M2 are to be primarily understood as behaviors of the control device 2, 2 implemented by software means.
[0049] According to the invention, the first interaction mode M1 is intended here for specification of a rate of travel desired by an operator 7 and of a desired direction of travel of a machine component to be driven. In this first interaction mode M1, the momentary switch element 19 is to be actuated or to be activated by the operator 7, and at the same time, in particular in addition, the actuating element 18 of the rotary control element 17 is to be moved in the relevant direction of rotation by an angle of rotation corresponding to the desired rate of travel in order to bring about a movement of a machine component to be driven. The rate of travel here is defined by the size of the angle of rotation and the direction of travel of a machine component to be driven is defined by the direction of rotation. Thus, for example, a slower rate of travel is brought about in the case of a 25 rotation of the actuating element 18 than in the case of a rotation of the actuating element 18 about a twist angle of 50. A counterclockwise rotation of the actuating element 18 here can cause a movement of the machine component to the left or to the back (or downward), and a clockwise rotation of the actuating element 18 can, for example, cause a movement of the machine component to the right or to the front (or upward)or vice versa. In this first interaction mode M1, therefore, the rate of travel is determined as a function of the twist angle of the actuating element 18, and the direction of travel of the machine component that is driven or to be driven is determined as a function of the rotational direction. What is important here is that for engagement of this first interaction mode M1, the correspondingly provided or designed momentary switch element 19 is to be actuated or activated simultaneously or at the same time. The first interaction mode M1 in this case is active as long as the momentary switch element 19 is actuated or activated by the operator 7.
[0050] In the second interaction mode M2, in contrast, a rotary actuation of the actuating element 18 of the rotary control element 17 takes place without a simultaneous actuation of the momentary switch element 19. This means that the second interaction mode M2 is in effect or is engaged when the momentary switch element 19 is not actuated or is inactive. Instead of a specification of a rate of travel as in the first interaction mode M1, in the second interaction mode M2 a position change of a machine component to be driven that is proportional to the size of the rotary actuation, in particular proportional to the angle of rotation traveled in sum by the actuating element 18, is provided or is to be implemented by the control device 2, 2. This means that the relevant motion of the machine component is executed as long as a rotary actuation of the actuating element 18 is present or is detected by the analysis and control device 20.
[0051] The rate of travel during the course of the second interaction mode M2 can take on a fixed, predefined value in this case, or can be selectively preset by the operator 7. A certain variation of the rate of travel of the machine axis as a function of a variation of the rotational speed of the continuous rotary motion of the actuating element 18 is also possible here. What is important is that in the second interaction mode M2, a movement of the machine component in question is only present or is only executed as long as the actuating element 18 is being turned or is being rotated. Upon release or termination of the rotary motion of the actuating element 18, a stopping of the driven machine component takes place immediately. Most notably, a precise or fine positioning of a machine component can be achieved in this second interaction mode M2. In the second interaction mode M2, therefore, an initiation and execution of a movement of the machine component to be driven takes place via a continuous rotation of the actuating element 18.
[0052] In connection with the first interaction mode M1, it is also possible, according to a practicable control sequence, to provide that a travel motion of the machine component to be driven is terminated immediately or as promptly as possible as a result of a release or a deactivation of the momentary switch element 19 during the specification of a rate of travel for the driven machine component. In accordance with this analysis routine implemented in the analysis and control device 20, an immediate stopping of the movement of the machine component therefore takes place as soon as the momentary switch element 19 is released by the operator 7. This corresponds more or less to a termination or discontinuation of the control functionalities of the first interaction mode M1.
[0053] However, the control sequence can also take place in such a manner that, during the course of the specification of a rate of travel according to the first interaction mode M1, and a rotary actuation of the actuating element 18 back into the initial position, in particular back into the original rest position, undertaken by an operator 7 in this context, the rate of travel of the machine component to be driven is reduced in the extent of the returning rotary actuation, and ultimately the adjustment movement of the machine component that is to be driven or that is driven is stopped upon reaching the initial position, in particular upon reaching the original rest position. This corresponds to a user-initiated speed reduction of the machine component with a deceleration of the rate of travel proportional to the reverse rotary motion of the actuating element 18. In particular, adjustment movements that fade away or gradually decrease in speed with respect to the machine component to be driven can be achieved in this way. This control function is also especially intuitive for an operator 7 and at the same time can be controlled well and is simple to execute.
[0054] In accordance with an embodiment as is illustrated in
[0055] The rotational resistance generating means 21 can be implemented here through any principles or systems known from the prior art. It is useful if the rotational resistance generating means 21 comprises actuating elements that are based on the magnetorheological principle, in particular that include magnetorheological fluids. To some extent, it is possible that the rotational resistance generating means 21 comprises mechanically or electromechanically controllable or activatable braking or blocking means.
[0056] In accordance with a useful embodiment, it is possible to provide that the rotational resistance generating means 21 is drivable or is driven by the analysis and control device 20 in such a manner that a rotational resistance or the corresponding actuation resistance of the actuating element 18 is increased in connection with an increase provided by an operator 7 in the rate of travel of a machine component that is to be driven or that is driven. As a result, it is intuitively discernible to an operator that his control or motion commands are entering speed ranges that are relatively high. This haptic feedback is particularly advantageous, especially when the machine 3 or machine component is executing a movement that is parallel to the direction of view of the operator, in particular runs in the direction away from the operator 7 or runs in the direction toward the operator 7. Above all in such directions of travel, namely, estimation of the actual speed of the machine component is relatively difficult for the operator 7 to carry out.
[0057] According to another practicable embodiment, it is possible to provide that the rotational resistance generating means 21 is drivable or is driven by the analysis and control device 20 in such a manner that, when the initial position 22 of the actuating element 18 is reached, which initial position 22 can be predefined to be fixed, but can also be defined by the original or last initial position or rest position of the continuously rotatable or rotational actuating element 18, the further rotatability of the actuating element 18 is at least temporarily blocked or inhibited. In particular, it can be useful in connection with a reverse rotation of the actuating element 18 into the initial position 22 or into the last initial position or rest position, to block, in particular to lock, or alternatively to inhibit, a further rotatability of the actuating element 18 beyond this initial position 22 or beyond the last initial position or rest position, either for a predefined period of time or during the occurrence or action of an actuating torque with respect to the actuating element 18. As a result, it is feasibly signaled to an operator 7 in an effective and advantageous manner that the initial position 22, or the last initial position or rest position, which can be defined by the original rest position, has been reached. In particular, an unwanted over-rotation of the actuating element 18 during the course of a reverse rotation of the actuating element 18 for initiation of a controlled motion stop can be prevented by this means.
[0058] The rotational resistance generating means 21 can also be used to produce detent steps that can convey to the operator 7, at least haptically, or even haptically and audibly, the angle of rotation traveled in each case by the actuating element 18. The number of detent steps here that are easy to overcome but are nevertheless perceptible can be strictly predefined or can be automatically adjusted as a function of the respective motion function. Depending on requirements, coarse or fine detent increments can be provided, wherein up to 100 uniformly distributed detent steps per full rotation of the actuating element 18 can easily be perceived tactilely by an operator 7.
[0059] As is evident from the schematic representations in
[0060] In accordance with a practicable embodiment, it is also possible in this regard to provide that the momentary switch element 19 is implemented directly on the actuating element 18 of the rotary control element 17 or is supported by the actuating element 18. Accordingly, the momentary switch element 19 is carried along or, in the event of a rotary motion of the actuating element 18, is turned or rotated along therewith. In accordance with a possible improvement, provision is made here that the momentary switch element 19 is arranged so as to be eccentric to the axis of rotation 23 of the actuating element 18. This means that the momentary switch element 19 in this design is positioned off-center with respect to the actuating element 18 that is essentially circular, polygonal, or elliptical in top view.
[0061] According to an embodiment as has been schematically illustrated in
[0062] Furthermore, it is possible to provide that the momentary switch element 19 carries or accommodates the rotary control element 17 or its actuating element 18. The momentary switch element 19 can be activated and deactivated through manual displacement of the rotary control element 17 or, respectively, of the actuating element 18 in the axial direction with respect to the axis of rotation 23 of the actuating element 18. In particular, in this case a sort of piggyback arrangement can be provided that permits a combinatorial push and rotary actuation of the rotary control element 17 and the momentary switch element 19. In particular, the actuating element 18 or the entire rotary control element 17 sits, as it were, on the momentary switch element 19 in this design.
[0063] According to an embodiment as has been schematically illustrated in
[0064] It can also be useful to design the touch-sensitive sensor 24 functioning as the momentary switch element 19 as a touch-sensitive section 25 of the actuating element 18. This touch-sensitive section 25 can be defined in this case by the lateral section of a wheel-shaped or disk-shaped actuating element 18, while the upper face of the actuating element 18 can be non-touch-sensitive, and thus have no switching function. Consequently, a selective activation and deactivation of the sensor-based momentary switch element 19 can be achieved by alternately gripping or operating the actuating element 18 at its top or at its circumferential section 25. This can be achieved in a simple manner by grasping the actuating element 18. In conjunction with an appropriate rotary control element 17, a high level of operating convenience can be achieved.
[0065] The technical measures and method sequences specified above can be implemented through a combination of hardware and software components. The applicant's application for protection is therefore directed to device claims as well as to corresponding method claims.
[0066] The exemplary embodiments show possible embodiment variants, wherein it must be noted here that the invention is not restricted to the embodiment variants specifically shown, but rather various combinations of the individual embodiment variants with one another are also possible, and this possibility for variation lies within the ability of a person skilled in the art of this technical field, on the basis of the teaching for technical action provided by the present invention.
[0067] The scope of protection is determined by the claims. However, the description and the drawings must be referred to for an interpretation of the claims. Individual characteristics or combinations of characteristics of the different exemplary embodiments that are shown and described can represent independent inventive solutions on their own. The task on which the independent inventive solutions are based can be derived from the description.
[0068] As a matter of form, it should be noted in conclusion that, for a better understanding of the structure, some elements were shown not to scale and/or greater in size and/or smaller in size.
[0069] 1 control system
[0070] 2, 2 control device
[0071] 3 machine
[0072] 4 industrial robot
[0073] 5 process control computer
[0074] 6 human-machine interface
[0075] 7 operator
[0076] 8 hand-held controller
[0077] 9 control panel
[0078] 10 input device
[0079] 11 touch screen
[0080] 12 input key
[0081] 13 motion drive
[0082] 14 motor
[0083] 15 solenoid valve
[0084] 16 control element
[0085] 17 rotary control element
[0086] 18 actuating element
[0087] 19 momentary switch element
[0088] 20 analysis and control device
[0089] 21 rotational resistance generating means
[0090] 22 initial position
[0091] 23 axis of rotation
[0092] 24 sensor (contactless)
[0093] 25 section (touch-sensitive)