METHOD AND DEVICE FOR IMPLANTING IONS IN WAFERS

Abstract

A method comprising the irradiation of a wafer by an ion beam that passes through an implantation filter, the ion beam being electrostatically deviated in a first direction and a second direction in order to move the ion beam over the wafer, and the implantation filter being moved in the second direction to match the movement of the ion beam.

Claims

1-32. (canceled)

33. A method comprising: Irradiating a wafer with an ion beam passing through an implantation filter, wherein the ion beam is electrostatically deflected in a first direction and a second direction in order to move the ion beam over the wafer, and wherein the implantation filter is moved in the second direction in coordination with the movement of the ion beam.

34. The method according to claim 33, wherein the wafer has a maximum width in the first direction, and the implantation filter has a width in the first direction, wherein the width of the implantation filter in the first direction is greater than or equal to the maximum width of the wafer in the first direction.

35. The method according to claim 33, wherein, at every position in the second direction, the ion beam is moved in the first direction between a fixed first end point and a fixed second end point.

36. The method according to claim 33, wherein, at every position in the second direction, the ion beam is moved in the first direction between a first end point and a second end point, wherein the first end point and the second end point are variable and dependent on the position in the second direction.

37. The method according to claim 33, wherein the ion beam is moved over the wafer at an at least approximately constant speed.

38. The method according to claim 33, wherein the implantation filter is an energy filter with a structured filter membrane.

39. The method according to claim 33, wherein the wafer is stationary.

40. The method according to claim 33, wherein the wafer rotates around its center.

41. A device comprising: a deflection device, which is configured to deflect an ion beam in a first direction and in a second direction, an implantation filter, a holder, which is configured to hold the implantation filter and to move the implantation filter during implantation in the second direction in coordination with a deflection of the ion beam by the deflecting device.

42. The device according to claim 41, further comprising: a wafer chamber with an implantation opening and a wafer holder, wherein the implantation opening is configured to direct the ion beam into an interior of the wafer chamber, and wherein the wafer holder is configured to hold a wafer and is stationary.

43. The device according to claim 41, wherein the implantation filter is an energy filter with a structured filter membrane.

44. A device comprising: a wafer chamber, which comprises a wafer holder, which is configured to hold at least one wafer, and a filter chamber, which comprises a filter holder and a first and a second closable opening.

45. The device according to claim 44, wherein the first and second closable openings are each sealable in a pressure-tight manner.

46. The device according to claim 44, wherein the first and second closable openings and the filter holder lie on a straight line.

47. The device according to claim 44, wherein the filter holder is movable in at least one direction.

48. The device according to claim 47, wherein the filter holder is movable out of the filter chamber beyond one of the first and second opening.

49. The device according to claim 44, wherein the filter chamber is arranged in the wafer chamber.

50. The device according to claim 44, wherein the filter chamber is arranged outside the wafer chamber.

51. The device according to claim 49, wherein the wafer chamber comprises an implantation opening, wherein the filter holder, the implantation opening, and the wafer holder lie on a straight line in such a way that an ion beam passing through an implantation filter inserted in the filter holder and through the implantation opening can strike a wafer held by the wafer holder.

52. The device according to claim 50, wherein the wafer chamber comprises an implantation opening, wherein the filter holder, the Implantation opening, and the wafer holder lie on a straight line in such a way that an ion beam passing through an implantation filter inserted in the filter holder and through the implantation opening can strike a wafer held by the wafer holder.

53. A method comprising: irradiating a wafer by means of an ion beam passing through an implantation filter; wherein the wafer is heated to a temperature of more than 200 C.

54. The method according to claim 53, wherein the temperature is in the range of 400-1,000 C.

55. The method according to claim 53, wherein the implantation filter is an energy filter with a structured filter membrane.

56. The method according to claim 53, wherein the wafer is a semiconductor wafer comprising SIC, and the ion beam comprises aluminum ions.

57. A semiconductor wafer comprising: a first surface; and an implantation area, which is adjacent to the first surface and a certain distance away from the first surface, and which comprises Implanted particles and defects; wherein a defect concentration in the implantation area deviates by less than 5% from a maximum defect concentration in the implantation area.

58. The semiconductor wafer according to claim 57, wherein the defect concentration in the implantation area deviates by less than 3% or by less than 1% from the maximum defect concentration.

59. The semiconductor wafer according to claim 25, wherein a dimension of the implantation area in a direction perpendicular to the surface is greater than 2 micrometers, greater than 3 micrometers, greater than 5 micrometers, or greater than 10 micrometers.

60. The semiconductor wafer according to claim 57, wherein the implantation area is at least 1 micrometer away from the surface.

61. The semiconductor wafer according to claim 57, wherein a progression of the defect concentration in the implantation area is at least approximately proportional to a progression of a concentration of the implanted particles.

62. The semiconductor wafer according to claim 57, wherein the defect concentration in the implantation area lies between 1-times and 3-times the concentration of implanted particles in the implantation area.

63. The semiconductor wafer according to claim 57, wherein the defect concentration has at least two local maxima, wherein the distance between the local maxima in the direction perpendicular to the surface is at least 0.5 micrometer or at least 1 micrometer.

64. The semiconductor wafer according to claim 57, wherein the implanted particles are dopant ions.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] FIG. 1 shows the basic principle of an energy filter 6 used for ion implantation;

[0036] FIG. 2a shows a diagram of an implantation chamber 13 according to the prior art;

[0037] FIG. 2b shows a diagram of a beam-line insert 14 with filter membrane 18 according to the prior art;

[0038] FIGS. 3a and 3b show known point defect concentration profiles in SiC for discrete chain implantations;

[0039] FIG. 4 is a cross-sectional view of an ion implantation setup with a fixed substrate, a scanned ion beam, and an implemented energy filter with synchronized oscillating movement between the ion beam and the energy filter in the y direction;

[0040] FIG. 5 is a diagram of an adapted deflection of the ion beam for irradiating the active surface of the energy filter;

[0041] FIG. 6 shows a schematic diagram of the irradiation of a substrate with (i) (FIG. 6, right) a constant beam-oscillation speed in y and z and a constant oscillating movement of the energy filter in y at a constant ion current; and (ii) (FIG. 6, left) a reduced irradiation surface obtained by a variable filter oscillating movement in y and a variable ion beam movement in y and z at a constant ion current;

[0042] FIG. 7 shows a schematic diagram of the irradiation of a reduced area with variable oscillating movement of the energy filter,

[0043] FIG. 8 shows a separate filter chamber, installed in front of the actual wafer chamber;

[0044] FIG. 9 shows a separate filter chamber, installed in front of the actual wafer chamber, wherein the device for holding the energy filter is arranged in such a way that it can be moved forwards or backwards relative to the wafer chuck, into the vicinity of the wafer chuck;

[0045] FIG. 10 shows a separate filter chamber, arranged inside the wafer chamber;

[0046] FIG. 11 shows an energy filter arrangement in combination with a heatable wafer mounting device;

[0047] FIG. 12 shows a novel defect and foreign-atom profile (case 1);

[0048] FIG. 13 shows a novel defect and foreign-atom profile (case 2); and

[0049] FIG. 14 shows a novel defect and foreign-atom profile, more precisely a dopant profile isolated from the surface.

DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS

[0050] A first embodiment of the invention will be described in greater detail in the following. To achieve a homogeneous irradiation of a wafer 8 (substrate), the ion beam 2 passing through the implantation filter 6 should scan the entire surface of the wafer (substrate surface) during the implantation. For this purpose, an electrostatic deflection (scanning) of the ion beam 2 is provided in combination with a mechanical movement of the filter 6. A possible structure is shown in FIGS. 4 and 5. Reference number 2 designates the ion beam, reference number 6 the filter, reference number the substrate/wafer, reference number 26 the synchronized oscillation between the filter and ion beam in the y direction, and reference number the oscillation of the ion beam in the z direction.

[0051] The scanning occurs electrostatically in the y and z directions, but each direction is scanned in a different way. Scanning occurs rapidly in the z direction, so that the slit-like energy filter 6 is irradiated over its entire active surface. The scanning in the y direction takes the form of a slow, electrostatic oscillating movement, which is executed in synchrony with a coupled mechanical oscillating movement of the filter 6. Thus the ion beam 2 and the active surface of the energy filter 6 are always congruent, so that the ion beam 2 always passes through the filter 6 before it strikes the wafer 8. In the z direction, a dimension of the filter 6 can be the same as the maximum dimension of the wafer 8 in the z direction, so that there is no need to move the filter 6 mechanically in the z directiononly the ion beam 2 is moved in this z direction. In the y direction, the dimension of the filter 6 is smaller than the maximum dimension of the wafer 8, so that, in this direction, the filter 6 is moved synchronously with the ion beam 2 to irradiate in succession all areas of the wafer 8 with the ion beam 2 being conducted through the filter 6 during the implantation.

[0052] Another modification of the above embodiment is described in the following.

[0053] To optimize the throughput of the energy filter 6, it can be desirable to minimize the irradiated area next to the wafer 8 (overscan), i.e., to irradiate, to the extent possible, only the round wafer 8 but not the areas surrounding the wafer 8. In the simplest case of irradiation according to FIGS. 4, 5, and 6 (right), the oscillating movement of the ion beam 2 is always the same; that is, the ion beam 2 always moves in the z direction between the same two end points (z0 and z1) and always in the y direction between the same two end points (y0 and y1). The filter 6 moves in the y direction synchronously with the ion beam 2 between the associated end points. This leads to a rectangular irradiation surface; i.e., the area scanned by the ion beam 2 is rectangular, and the coordinates of the corner points are defined by the end points of the oscillating movement of the ion beam 2 in the y and z directions. These coordinates are, for example, (z0, y0), (z1, y0), (z0, y1), (z1, y1). In the case of a round wafer 8, therefore, areas are also irradiated with lie inside the rectangular irradiation area but outside the wafer 8. This is shown on the right in FIG. 6, which illustrates the oscillations of the ion beam 2 within a rectangular irradiation area and a round wafer 8.

[0054] A substrate-optimized deflection of the ion beam 2 in the z direction is shown on the left in FIG. 6 and also in FIG. 7. FIG. 7 shows the irradiation of a reduced area with variable filter oscillation speed and beam velocity. t.sub.1 and t.sub.2 represent different irradiation times of the beam lines. Reference number 34 designates the variable oscillating movement of the filter unit 6 and of the ion beam 2.

[0055] As shown on the left in FIG. 6 and in FIG. 7, the ion beam 2 is deflected only just far enough in the z direction so that the ion beam 2 strikes substantially only the wafer 8. The endpoints of the deflection of the ion beam 2 in the z direction are adapted to the dimensions of the wafer 8. According to one example, the ion beam 2 is moved in the z direction at a substantially constant speed, so that wherever the irradiation occurs, an approximately equal implantation dose is produced. How long it takes for the ion beam 2 to scan the wafer 8 in the z direction once or several times in a defined manner depends on the width of the wafer 8 at the associated y position. This time can be called the residence time of the filter 6 at the y position in question, wherein this residence time can change from one y position to another y position when the filter 6 is moved in the y direction in synchrony with the ion beam 2.

[0056] According to one example, the filter 6 is moved in the y direction in a stepwise manner. According to another example, the filter 6 is moved in the y direction continuously. In this case, the speed of the slow oscillating movement of the ion beam 2 and of the energy filter 6 in the y direction is adapted in such a way to the time which the ion beam 2 requires to scan the wafer in the z direction once or several times that the congruency of the ion beam 2 and the energy filter 6 is ensured at all times, i.e., that the ion beam 2 always passes through the filter 6 and strikes the wafer.

[0057] Additional embodiments of the invention are described in the following.

[0058] The essential idea consists in that the devices required for the installation of the energy filter chip in the irradiation system are arranged in a vacuum-sealable unit (which can also be called the filter chamber 36), which is separate from the wafer chamber 42 (which can also be called the wafer end station, the wafer handling chamber, or the implantation chamber), as shown by way of example in FIG. 8.

[0059] The filter chamber 36 comprises two openings, which can be closed by seals or valves (first vacuum valve 38 and second vacuum valve 40 in FIG. 8). These seals are open during the irradiation process and are arranged in such a way that, when the seals are open, the ion beam 2 coming from the accelerator can pass unimpeded through the filter 6 and arrive at the substrate 8 to be irradiated. When the openings are closed, the filter 6 in the filter chamber 36 is protected from external mechanical influences. According to one example, the openings can be closed by the seals in a pressure-tight manner, so that, after they have been closed, the same pressure conditions remain preserved which were present in the filter chamber 36 prior to the closing. A vacuum pump 41 can be connected to the filter chamber 36. When the openings are closed, this pump can equalize pressure variations which can result from seals which are not hermetically tight.

[0060] When the wafer chamber 42 must be vented so that, for example, the substrate can be replaced, the openings are closed before the venting. The separate filter chamber 36 continues to be pumped down, so that the particle load on the filter 6 is minimized and the pressure conditions remain constant. Mechanical loads on the filter 6 caused by the pumping or venting processes are thus avoided.

[0061] The separate energy filter-vacuum chamber 36 is closed during the introduction of the wafer and is open during the implantation. It is separated from the wafer chamber 42 by at least one vacuum valve 38. The wafer chamber 42 is configured as a commercial wafer chamber 42 according to the prior art. During the ion implantation process, high vacuum or ultra-high vacuum conditions are present in it. The filter 6 is mounted according to the prior art and/or according to variable holder options. A common vacuum pump system 41 or several independent vacuum pump systems can be provided.

[0062] In another embodiment (see FIG. 9), the energy filter 6 is arranged on a movable device (filter holder 44) in the separate upstream vacuum unit (filter chamber 36). Possibly as a result of the design of the separate vacuum unit 36 and of the wafer chuck 4, there may be too much distance between the substrate 8 and the filter 6. This device 44 then serves to bring the energy filter 6 closer to the substrate 8 to be irradiated. The filter 6 can also (but does not have to) be moved through one of the opened seals or vacuum valves (vacuum valve 38 in FIG. 9). Before the filter chamber 36 is closed, e.g., during a wafer replacement, the filter 6 is moved back into the filter chamber 36. The energy filter holder 44 is transferred mechanically into the wafer end station 42 to adjust the distance between the wafer 8 and the filter 6. The double arrow indicates the ability to move the energy filter installation forwards and backwards. Otherwise, the reference numbers designate the same elements with the same properties as those in FIG. 8.

[0063] In the examples shown in FIGS. 8 and 9, the filter chamber 36 is arranged outside the wafer chamber 42, in front of the beam opening (implantation opening) of the wafer chamber 42. The beam opening is the opening through which the ion beam 2 enters the wafer chamber 42. In another embodiment (see FIG. 10), the above-described separate vacuum unit (filter chamber 36) for accommodating the energy filter chip is arranged inside the wafer chamber 42 (end station). In this case as well, it may be necessary to move the filter 6 mechanically toward the substrate 8. Otherwise, the reference numbers designate the same elements with the same properties as those in FIG. 8.

[0064] Additional embodiments of the invention are described in the following with reference to FIGS. 11-14. Referring to the designations of the axes, PDC designates the point defect concentration, IIC the implanted ion concentration, and d the depth. Reference number 46 designates the implanted ion concentration, reference number 48 the left axis, reference number 50 the right axis, reference number 52 the cold implantation defect concentration, reference number 54 the hot implantation defect concentration, reference number 56 the not-end-of-range defects, reference number 58 the end-of-range defects, and the two downward-pointing, parallel arrows in FIGS. 12-14 indicate the reduced defect concentration.

[0065] During each ion implantation, collisions of the injected ions with atoms of the substrate material lead to the formation of point defects. In the case of unfiltered implantations, these point defects reach a maximum concentration in the end-of-range area of the injected foreign atoms.

[0066] It is proposed that the energy filter 6 be used in combination with a heatable wafer chuck 45 (see FIG. 11). The wafer chuck 45 is used to mount the wafer 8 in the wafer chamber 42 and holds the wafer 8 during the implantation. With the novel arrangement, sketched in FIG. 11, of a heatable wafer holder (wafer chuck 45, wafer wheel 20, or any other desired holder) and an energy filter 6 for ion implantation, as-yet-unknown combinations of point defect and foreign atom profiles can be produced. A heatable wafer holder 45 is adapted to wafers 8 of SiC, but also to wafers 8 of any other desired semiconductor materials.

[0067] The energy filter 6 can be present in any type of design, for example stationary or movable, in a separate chamber or in the same chamber as the wafer chuck 45, smaller than the wafer 8 or larger than or equal in size to the wafer 8, rotating, provided with a collimation structure, etc.

[0068] Profile combinations which can be achieved by irradiating a wafer 8 via the energy filter 6 have the following properties, for example: [0069] The point defect concentration (PDC) is reduced over the entire depth region of the implantation which has been expanded by the energy filter 6. [0070] The expanded depth range typically extends from the surface to a depth of a few micrometers (see FIGS. 12 and 13). [0071] The concentration depth function of the implanted foreign atoms depends on the geometric and material-technological configuration of the energy filter 6 and thus is completely controllable. The defect depth profiles follow the form of the concentration depth function of the implanted foreign atoms and are determined by them for a given substrate material (see FIGS. 12 and 13). [0072] The defect concentration depth profiles also depend on whether or not ion beam-induced healing effects (case 1) occur in deeper-lying areas as a result of the ion bombardment. Thus a distinction is made between case 1 (FIG. 12) and case 2 (FIGS. 13 and 14). Case 1 also explicitly comprises the case that the ion beam-induced healing is very efficient, and that therefore (in the case of a box-shaped foreign-atom profile) the defect concentration increases with depth. [0073] The foreign atom profiles and the point defect profiles are smooth; i.e., they are not characterized by peak-like concentration maxima and minima in the depthwise direction. The defect profile therefore has no waviness. [0074] The expanded depth region can also begin a certain distance below the surface; for example, it can begin at a depth of 2 m and extend to a depth of 6 m (see FIG. 14). In this case, a distinction must be made between end-of-range defects 58 and not-end-of-range defects 56. It is true for both types of defects that the concentration is reduced by the increased temperature during implantation. [0075] In another embodiment, the depth range is <1 m. [0076] The implanted ion is, for example, aluminum in high concentrations. [0077] An increased degree of activation and reproducible activation in comparison to low-temperature energy filter implantations are obtained. [0078] The temperature of the wafer chuck 45 can be adjusted upward from room temperature and is preferably in the range between T=400 C. and T=1,000 C.

[0079] The claiming of the novel defect profiles (at increased implantation temperature) also extends to all implantation profiles obtainable by the use of energy filters and their associated defect profiles and to all cases of defect accumulation or ion beam-induced healing, i.e., especially for the two cases case 1 and case 2.

[0080] The wafer 8 is preferably a semiconductor wafer. Other types of wafers can also be processed, including wafers of optical materials such as LiNbO.sub.3.

[0081] In the embodiments described above, the implantation filter 6 has in most cases been called an energy filter by way of example, but it is also possible to use other implantation filters known from the prior art within the scope of the invention.

[0082] The wafer holder has been called a wafer chuck 45 and a wafer wheel 20 by way of example within the scope of the description, but any other conventional type of wafer holder can also be used.

LIST OF REFERENCE NUMBERS

[0083] 2 ion beam [0084] 3 first ion [0085] 4 second ion [0086] 6 implantation filter [0087] 8 wafer [0088] 10 rectangle (with filter) [0089] 12 Gaussian distribution (without filter) [0090] 13 implantation chamber [0091] 14 beam line insert [0092] 15 beam opening [0093] 16 suspension [0094] 18 filter membrane [0095] 20 wafer wheel [0096] 22 waviness of the defect profile [0097] 24 decrease attributable to summation effects [0098] 26 synchronized oscillating movement between energy filter and ion beam in the y direction [0099] 28 oscillating movement of the ion beam in the z direction [0100] 32 active surface of the energy filter [0101] 34 variable oscillating movement of the filter unit and ion beam [0102] 36 filter chamber [0103] 38 first vacuum valve [0104] 39 vacuum state [0105] 40 second vacuum valve [0106] 41 vacuum pump system [0107] 42 wafer chamber [0108] 44 filter holder [0109] 45 wafer chuck [0110] 46 implanted ion concentration [0111] 48 left axis [0112] 50 right axis [0113] 52 cold implantation defect concentration [0114] 54 hot implantation defect concentration [0115] 56 not-end-of-range defects [0116] 58 end-of-range defects