Motor-driven centrifugal pump for the primary circuit of small or medium-sized modular nuclear reactors
10388416 · 2019-08-20
Assignee
Inventors
- Stéphane Mauvais (Annecy, FR)
- Bruno Soudy (Annecy, FR)
- Cécile Bras (Annecy, FR)
- Sylvain Stihle (Annecy, FR)
- Olivier Caregnato (Annecy, FR)
Cpc classification
Y10T74/2121
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2270/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/1732
ELECTRICITY
F04D29/5806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/10
ELECTRICITY
F04D13/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02K7/14
ELECTRICITY
F04D13/0653
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/083
ELECTRICITY
International classification
F04D13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/173
ELECTRICITY
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/10
ELECTRICITY
H02K7/14
ELECTRICITY
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A motor-driven centrifugal pump for circulating a coolant in a primary circuit of a nuclear reactor comprises a sealed motor unit, a hydraulic part and a shaft which is immersed in the coolant, turned by the sealed motor unit and pumping the coolant by an impeller of the hydraulic part secured to the shaft. The motor unit comprises a dry stator and an immersed rotor, mounted securely on the shaft. The motor-driven pump also comprises an immersed flywheel mounted securely on the shaft between the rotor of the motor unit and the impeller of the hydraulic part, allowing a minimum slowing-down time after the electrical power supply is cut; and an immersed anti-backspin device, configured to mechanically block the rotation of the shaft in a predetermined direction.
Claims
1. A motor-driven centrifugal pump for circulating a coolant in a primary circuit of a nuclear reactor, the motor-driven pump comprising: a sealed motor unit comprising a dry stator and an immersed rotor; a hydraulic part comprising an impeller; and a shaft which is immersed in the coolant and is configured to be turned by the sealed motor unit to pump the coolant via the impeller of the hydraulic part, the impeller of the hydraulic part and the immersed rotor of the motor unit are each secured to the shaft; an immersed flywheel mounted securely on the shaft between the immersed rotor of the motor unit and the impeller of the hydraulic part, the immersed flywheel is configured to ensure a minimum slowing-down time when the motor unit ceases to turn the shaft; and an immersed anti-backspin device that is configured to mechanically block the rotation of the shaft in a predetermined direction, the immersed anti-backspin device comprising a fixed part and a mobile part secured to the shaft, wherein said mobile part comprises at least one cavity facing the fixed part and at least one mobile pin that is configured to be held inside said at least one cavity via a centrifugal force and a portion of said at least one mobile pin is configured to partially leave the at least one cavity under the effect of gravity when a rotational speed of the mobile part drops below a predetermined threshold, said fixed part comprises at least one ramp having two inclined planes including a first plane having a first gradient and a second plane having a second gradient the second gradient being steeper than the first gradient, the anti-backspin device is configured such that when the rotational speed of the mobile part drops below the predetermined threshold: said at least one mobile pin is pushed into the at least one cavity by contact with the first plane when the mobile part is turning in a permitted direction of rotation, and said portion of said at least one mobile pin outside of the at least one cavity blocks rotation of the mobile part in a direction opposite the permitted direction of rotation by contact with the second plane, the at least one mobile pin has a substantially cylindrical external shape along a main axis of the at least one mobile pin, and the at least one cavity has a substantially cylindrical internal shape along the main axis of the at least one mobile pin, and the at least one mobile pin comprises an open-ended duct that extends substantially parallel to the main axis of the at least one mobile pin and that eases coolant flow inside the at least one cavity as said at least one mobile pin moves.
2. The motor-driven centrifugal pump as claimed in claim 1, wherein the mobile part of the anti-backspin device is provided in the flywheel thus defining an integrated subassembly.
3. The motor-driven centrifugal pump as claimed in claim 1, wherein the at least one pin comprises a chamfered profile or a rounded profile at least at one end to make it easier for said pin to ascend the first plane and to limit the impact between the mobile part and the fixed part.
4. The motor-driven centrifugal pump as claimed in claim 1, wherein the at least one mobile pin includes a plurality of mobile pins, the at least one cavity includes a plurality of cavities, the plurality of mobile pins and cavities are respectively provided at equal distances from an axis of rotation of the shaft and evenly angularly distributed in the mobile part, and the at least one ramp includes a corresponding number of ramps evenly distributed on the fixed part such that rotational blocking is the result of contact of each of the mobile pins with a respective ramp.
5. The motor-driven centrifugal pump as claimed in claim 1, further comprising a thermal barrier between the motor unit and the hydraulic part that is configured to thermally isolate the motor unit from a primary circuit, wherein the shaft passes through the thermal barrier between the immersed flywheel and the impeller.
6. The motor-driven centrifugal pump as claimed in claim 4, mounted vertically and wherein the at least one cavity is configured to allow a vertical movement of the pin in the at least one cavity.
7. The motor-driven centrifugal pump as claimed in claim 1, wherein the at least one mobile pin includes a plurality of mobile pins, the at least one cavity includes a plurality of cavities, the plurality of mobile pins and cavities are respectively provided at equal distances from an axis of rotation of the shaft and evenly distributed in the mobile part, and the at least one ramp includes a distinct number of ramps evenly distributed on the fixed part such that rotational blocking is the result of contact of a single respective mobile pin with a respective ramp.
8. The motor-driven centrifugal pump as claimed in claim 1, wherein at least a surface portion of the at least one ramp, of the at least one pin, or of the at least one cavity is mechanically strengthened by a surface hardening process.
9. The motor-driven centrifugal pump as claimed in claim 1, wherein at least one portion of the at least one ramp, of the at least one pin, or of the at least one cavity is made of a metal alloy having enhanced mechanical strength.
10. The motor-driven centrifugal pump as claimed in claim 5, wherein the fixed part is provided on a surface of the thermal barrier that faces the mobile part.
11. The motor-driven centrifugal pump as claimed in claim 4, mounted horizontally and wherein the at least one cavity is configured to allow a radial movement of the pin in the at least one cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood and further advantages will become apparent from reading the detailed description of some embodiments given by way of example in the following figures.
(2)
(3)
(4)
(5)
(6)
(7)
(8) For the sake of clarity, the same elements will bear the same references in the various figures.
DETAILED DESCRIPTION
(9)
(10) The motor-driven primary pump and its integration into the reactor, which are illustrated in
(11)
(12) The motor unit 12 comprises a dry stator 18 and an immersed rotor 19 mounted securely on the shaft 17, which turns the shaft 17 and therefore the mobile elements of the hydraulic part 13.
(13) The hydraulic part 13 comprises an intake duct 20, connected to the common manifold 15, and a discharge duct 21 connected to the common discharge enclosure 16, these ducts being separated by an impeller 22 secured to the shaft. Rotation of the impeller 22, driven by the shaft 17, allows the coolant to be pumped.
(14) The thermal barrier 14 comprises means of fixing the motor-driven pump to the reactor. These fixing means are preferably of the stud-nut type so as to allow ease of disassembly of the motor-driven pump. The thermal barrier 14 separates the motor-driven pump between a cold part comprising the motor unit 12 and a hot part comprising the hydraulic part 13 connected to the primary circuit. Typically, a temperature of between 70 C. and 160 C. is sought for the cold part, while the hot part is close to the temperature of the coolant, i.e. between 300 and 350 C. To achieve that, the motor-driven primary pump according to the invention comprises a cooling circuit described in detail hereinafter.
(15) The cooling of the reactor is a deciding element in the safety of the reactor. In the event of failure of the motor-driven pump or of the electrical network powering same, it is necessary to maintain a significant fluid flow rate in order to maintain a flow of coolant and therefore maintain a minimum amount of reactor cooling. By way of example, this requirement can be expressed quantitatively in terms of the requirement to maintain a flow rate greater than or equal to 50% of the nominal flow rate 3 seconds after the motor stops as a result of a break in the electrical power supply. It so happens that the inertia of the shaft and of the rotor are not sufficient to meet this type of requirement. For that reason, the motor-driven pump also comprises an immersed flywheel 23 mounted securely on the shaft 17 between the hot part and the cold part of the motor-driven pump or, in other words, between the rotor 19 of the motor unit 12 and the impeller 22 of the hydraulic part 13. The flywheel makes it possible to maintain a sufficient coolant flow rate for several seconds after a stoppage or failure of the electrical power supply. Advantageously, the flywheel also makes it possible to smooth the rotational speed of the shaft 17 and limit jerks when the motor-driven pump is started or stopped. The flywheel also constitutes a radiological barrier making it possible to limit radioactive emissions that may escape from the reactor through the motor-driven pump connection interface. The specification of the flywheel has a direct impact on the inertia of the shaft, the friction losses and therefore the power of the motor and the capacity of the cooling circuit. It is advantageous to have a flywheel in the form of a thick disk, mounted securely on the shaft and made of a material of high density, greater than that of stainless steel, and preferably greater than 8 kg/l. Advantageously, the flywheel is made of an alloy based on nickel and chromium, preferably of the NiCr.sub.22Mo.sub.9Nb alloy known by its registered trade name of Inconel 625.
(16)
(17) a first radial bearing 30 positioned between the rotor 19 and an upper end of the shaft,
(18) a second radial bearing 31 positioned between the rotor and the flywheel,
(19) a third radial bearing 32 positioned near the flywheel and on the opposite side of the flywheel to the second bearing,
(20) a fourth radial bearing 33 positioned near the impeller 22.
(21) The first and second radial bearings 30 and 31 guide the rotation of the shaft 17 in a fixed part of the motor unit 12. They guide the rotation of the immersed rotor 19 with respect to the dry stator 18. These bearings 30 and 31 are situated in the cold part of the motor-driven pump.
(22) Advantageously, the bearings 30 and 31 are plain bearings or pad-type bearings and preferably pad-type bearings comprising five pads made of silicon carbide with the registered trade name Ekasic, and a stainless steel bushing with a tungsten carbide surface treatment.
(23) The third and fourth radial bearings 32 and 33 guide the rotation of the shaft 17 in a fixed part of the thermal barrier 14. These bearings 32 and 33 are situated in the hot part of the motor-driven pump. Advantageously, the bearings 32 and 33 are of the hydrostatic and/or three-lobed bearing type. They may be made from an alloy of the stellite or Colmonoy type or may have a surface hardening, obtained by means of a surface treatment or by means of a coating.
(24) The set of bearings of the motor-driven pump also comprises an axial bearing 34 positioned near the first radial bearing 30 to block the axial movement of the shaft. In order to allow ease of disassembly of the motor-driven pump via the upper part thereof that is freely accessible, it is advantageous for the axial bearing 34 to be positioned between the rotor and the upper end of the shaft. Advantageously, the axial bearing 34 is made up of a tilting-pad bearing preferably comprising fifteen pads made of silicon carbide with the registered trade name Ekasic G, and a disk made of silicon carbide with the registered trade name Ekasic C.
(25)
(26) The idea is to use the rotation of the shaft to generate movement in the fluid near the moving parts that are to be cooled. There are a number of embodiments envisioned for this vaned wheel. It may be made up of channels or grooves formed on a surface of the flywheel. In the preferred embodiment of the invention, as depicted in
(27) Use of this circulation of coolant caused by a vaned wheel formed on the flywheel is particularly advantageous because it at once allows direct cooling of certain components, lubrication of bearings and a supply of coolant to an external cooling circuit while at the same time limiting friction losses. That makes it possible effectively to make a separation at the flywheel between a cold part, i.e. a temperature of the order of 80 C. at the upper surface of the flywheel, and a hot part, i.e. temperature of the order of 150 C. at the lower surface of the flywheel.
(28) In an alternative configuration, it is envisioned for the vaned wheel to be formed on the lower surface of the flywheel.
(29)
(30) The external cooling circuit 42 at once allows cooling of the coolant by exchange of heat across the wall of the at least one coil 50 and direct cooling of the motor-driven pump by the wall of the motor-driven pump body 26.
(31) The acceleration of the coolant that is transmitted by the vaned wheel 40 allows the at least one coil 50 to be fed via the feed duct 43 formed in the motor-driven pump body 26. The coolant is cooled as it passes through the coil and is then reintroduced into the motor unit near the upper end of the rotor. Advantageously, the fluid is reintroduced via a feed duct 52 formed in the motor-driven pump body 26 facing the first radial bearing 30 and/or the axial bearing 34. The vaned wheel 40 collaborating with the external cooling circuit 42 thus generates a fluid circuit that allows the sealed unit to be kept inside a temperature window compatible with its operation and its durability. This device is both simple and highly effective; a cold part kept in a temperature window of between 60 and 100 C. is achieved.
(32)
(33) For that reason, the motor-driven pump according to the invention comprises an anti-backspin device able mechanically to prevent the shaft from rotating in a predetermined direction. The anti-backspin device 60, immersed in the coolant, comprises a fixed part 61 and a mobile part 81 secured to shaft. The mobile part has not been depicted in
(34) The mobile part 81 of the anti-backspin device 60 comprises at least one cavity 80 facing the fixed part 61, and at least one mobile pin 62. The anti-backspin device 60 is configured so that as soon as the shaft 17 is turned at a sufficiently high speed, the at least one mobile pin 62 is held inside the said cavity 80 by the effect of centrifugal force. When the rotational speed of the mobile part 81 drops below a predetermined threshold, the mobile pin 62 drops down under the effect of gravity and partially leaves the cavity 80.
(35) The fixed part 61 comprises at least one ramp 63 made up of two inclined planes 64 and 65, a first plane 64 of shallow gradient and a second plane 65 of steep gradient. In the embodiment depicted in
(36) Thus, the principle behind the anti-backspin device is as follows: when the motor-driven pump is started up, the pin 62 partially inserted into the cavity 80 is rotationally driven in the permitted direction and therefore climbs the shallow-gradient plane 64 before dropping back down into the indentation 66 formed in the steep-gradient plane 65. When the rotational speed exceeds the predetermined threshold, centrifugal force keeps the pin 62 in position in the cavity 80. As soon as the speed drops below this threshold, the reverse happens; the pin 62 drops under the effect of gravity. If necessary, a reversal of the direction of rotation of the shaft 17 drives the pin 62 against the indentation 66 of the plane 65. The steep gradient of the plane 65 (the plane is vertical in the embodiment depicted in the figures) prevents the pin 62 from climbing this plane 65 and thus blocks the rotation of the shaft 17 in the non-permitted direction.
(37) In other words, the anti-backspin device 60 is considered so that, below the speed threshold:
(38) the pin 62 is pushed back into the cavity 80 by contact with the shallow-gradient inclined plane 64, when the mobile part 81 is turning in a permitted direction of rotation,
(39) the portion of pin 62 outside the cavity 80 blocks the rotation through contact with the steep-gradient inclined plane 65 when the mobile part 81 is turning in the opposite direction.
(40) There are a number of embodiments envisioned for this anti-backspin device. In the preferred embodiment of the invention depicted in
(41) As depicted in
(42) The at least one pin 62 may also comprise a chamfered profile or a rounded profile 71 at its two longitudinal ends. The chamfered profile or the rounded profile 71 depicted in side view in
(43) As mentioned earlier on, an anti-backspin device comprising a plurality of cavities 80 and of pins 62 is envisioned. The cavities 80 are therefore formed at equal distances from the axis of rotation of the shaft 17 and evenly angularly distributed about the circumference of the mobile part 81. For example, the device comprises four cavities 80 comprising four pins 62 arranged at four cardinal points of the flywheel 23.
(44) An anti-backspin device comprising the same number of cavities 80 and of ramps 63 is also envisioned. The ramps 63 may be formed on the fixed part 61 facing the cavities 80 of the mobile part 81 and evenly angularly distributed about the circumference of the fixed part 61. In the example depicted in
(45) In an alternative configuration, the anti-backspin device comprises a different number of cavities 80 and of ramps 63. For example, the device comprises the four cavities 80 already mentioned and comprises five ramps formed on the thermal barrier 14. In that case, rotational blocking is the result of contact of just one pin 62 with just one ramp 65. This configuration offers several advantages. Increasing the number of ramps 63 makes it possible to reduce the angular travel of the shaft before its rotation is blocked. Furthermore, by using a different number of pins 62 from ramps 63, rotational blockage is performed by a single pin 62. During successive stoppages of the motor-driven pump, a different pin may be called upon to block rotation, thus making it possible to limit the mechanical stress on the pins.
(46) The anti-backspin device according to the invention is immersed, its components are exposed to high mechanical stresses. The device must therefore be able to offer a substantial opposing torque in the forbidden direction of rotation, typically of the order of 1000 Nm. In the acceleration and deceleration phases below the predetermined speed threshold, typically of the order of 180 revolutions per minute, the components need to be able to withstand the repeated impact of the pins against the ramps. In order to meet these requirements, the pins are advantageously made of stainless or, alternatively, of an alloy of the Inconel type. It is also envisioned for at least a surface portion of the ramps, of the pins or of the cavities to be mechanically strengthened using a surface hardening process. What is meant by a surface hardening is a surface treatment or the use of a coating. A surface treatment using a PVD, which stands for Phase Vapor Deposition, process is envisioned.
(47) Let us note in conclusion that, in the embodiment depicted in the figures, the motor-driven centrifugal pump is mounted vertically on the reactor. In this configuration, the anti-backspin device 60 comprises cavities configured to allow their pin 62 a vertical movement. A reduction in the rotational speed below the predetermined threshold causes all the pins of the anti-backspin device to drop. This embodiment is nonlimiting on the invention. It also for example envisions a motor-driven centrifugal pump mounted horizontally; the axis of rotation of the shaft being horizontal. In that case, the anti-backspin device comprises cavities configured to allow their pin a radial movement. The pins are pressed firmly into the bottoms of the cavity by the effect of centrifugal force. A reduction in the rotational speed below the predetermined threshold causes some of the pins of the anti-backspin device to drop; the pins situated below the axis of the shaft remaining fully in their cavity. Only the pins situated above the axis of rotation contribute to the mechanical blocking of the rotation. For this configuration, a high number of cavities, pins and ramps will be preferred.