Bearing assembly for a lithography system, and lithography system
10386732 ยท 2019-08-20
Assignee
Inventors
Cpc classification
F16C2370/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2370/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure relates to a bearing assembly for a lithography system, having an optical element, a base, and a bearing device that moveably supports the optical element relative to the base. The bearing device has at least one torsion decoupling element that reduces a transmission of torsional moments between the optical element and the base. The torsion decoupling element has at least two leaf springs which have respective opposing narrow sides and which bring about torsional moments about an axis perpendicular to the narrow sides. The at least two leaf springs are also positioned at an angle to one another and are coupled to one another in such a way that a force flow through the torsion decoupling element simultaneously flows through the at least two leaf springs.
Claims
1. A bearing arrangement, comprising: an optical element; a base; and a bearing device configured to movably mount the optical element relative to the base, wherein: the bearing device comprises a torsion-decoupling element configured to reduce a transmission of torsional moments between the optical element and the base; the torsion-decoupling element comprises first and second leaf springs; each of the first and second leaf springs has mutually opposing narrow sides; the torsional moments act about an axis that is perpendicular to the narrow sides; the first and second leaf springs are at an angle to each other; the first and second leaf springs are mechanically connected in parallel; the first and second leaf springs are coupled to each other so that a force flow through the torsion-decoupling element simultaneously flows through the first and second leaf springs; the torsion-decoupling element comprises first and second hollow cylindrical portions; a first tongue is defined at the first hollow cylindrical portion; a second tongue is defined at the second hollow cylindrical portion; the tongue protrudes into the second hollow cylindrical portion; and the first tongue is connected to the second hollow cylindrical portion via the first and second leaf springs.
2. The bearing arrangement of claim 1, wherein the first and second leaf springs connect the same components of the bearing device to each other.
3. The bearing arrangement of claim 1, wherein the first and second leaf springs together form a cross-shaped cross-section.
4. The bearing arrangement of claim 1, wherein the torsion-decoupling element comprises further leaf springs, which together with the first and second leaf springs, form a star-shaped cross-section.
5. The bearing arrangement of claim 1, further comprising an actuator configured to actuate the optical element along the axis via the bearing device.
6. The bearing arrangement of claim 1, wherein the bearing device comprises a pin with a longitudinal central axis that defines the axis.
7. The bearing arrangement of claim 6, further comprising a first bending decoupling element, wherein: the pin is connected to the optical element via the first bending decoupling element; the first bending decoupling element comprises two leaf springs having bending axes perpendicular to each other; and a force flow through the first bending decoupling element flows in succession through the two leaf springs of the first bending decoupling element.
8. The bearing arrangement of claim 7, wherein the pin is movable along the axis via an actuator that is configured to actuate the optical element along the axis via the bearing device.
9. The bearing arrangement of claim 8, wherein: the pin has first and second ends; the first bending decoupling element is disposed at the first end of the pin; and the second end of the pin is coupled to the actuator.
10. The bearing arrangement of claim 9, further comprising a second bending decoupling element coupling the second end of the pin to the actuator, wherein: the second bending decoupling element comprises two leaf springs having bending axes perpendicular to each other; and a force flow through the second bending decoupling element flows in succession through the two leaf springs of the second bending decoupling element.
11. The bearing arrangement of claim 9, wherein the actuator comprises an actuator selected from the group consisting of a gravity compensator, a Lorentz actuator, and a reluctance actuator.
12. The bearing arrangement of claim 8, wherein the actuator comprises an actuator selected from the group consisting of a gravity compensator, a Lorentz actuator, and a reluctance actuator.
13. The bearing arrangement of claim 5, wherein the actuator comprises an actuator selected from the group consisting of a gravity compensator, a Lorentz actuator, and a reluctance actuator.
14. The bearing arrangement of claim 1, wherein: the bearing device comprises a plurality of bearing units; for each bearing unit, the bearing unit comprises: a pin; an actuator configured to actuate the pin along a longitudinal axis of the pin; and a torsion-decoupling element configured to decouple torsion about the longitudinal axis of the pin.
15. The bearing arrangement of claim 14, wherein the bearing device comprises between two and nine bearing units.
16. The bearing arrangement of claim 14, wherein the bearing device comprises between six and nine bearing units.
17. The bearing arrangement of claim 1, wherein the optical element comprises an optical element selected from the group consisting of a mirror, a lens element, a lambda plate, and an optical grating.
18. An apparatus, comprising: an illumination system comprising a bearing arrangement according to claim 1; and a projection system, wherein the apparatus is a lithography apparatus.
19. The apparatus of claim 18, wherein the apparatus is a DUV lithography apparatus.
20. The apparatus of claim 18, wherein the apparatus is an EUV lithography apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the text that follows, the disclosure is explained in more detail on the basis of preferred embodiments with reference to the accompanying figures, in which:
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(24) Identical elements or elements having an identical function have been provided with the same reference signs in the figures, unless indicated to the contrary. Insofar as a reference sign has a plurality of reference lines in the present case, this means that the corresponding element is present multiply. Reference sign lines pointing to concealed details are illustrated in a dashed manner. It should also be noted that the illustrations in the figures are not necessarily true to scale.
(25)
(26) The EUV lithography apparatus 100A includes an EUV light source 106A. A plasma source (or a synchrotron), which emits radiation 108A in the EUV range (extreme ultraviolet range), i.e., for example, in the wavelength range of 5 nm to 20 nm, may be provided, for example, as the EUV light source 106A. In the beam shaping and illumination system 102, the EUV radiation 108A is focused and the desired operating wavelength is filtered out from the EUV radiation 108A. The EUV radiation 108A generated by the EUV light source 106A has a relatively low transmissivity through air, for which reason the beam-guiding spaces in the beam-shaping and illumination system 102 and in the projection system 104 are evacuated.
(27) The beam shaping and illumination system 102 illustrated in
(28) The projection system 104 (also referred to as projection lens) has six mirrors M1-M6 for imaging the photomask 120 onto the wafer 124. In this case, individual mirrors M1-M6 of the projection system 104 may be arranged symmetrically in relation to the optical axis 126 of the projection system 104. It should be noted that the number of mirrors of the EUV lithography apparatus 100A is not restricted to the number represented. A greater or lesser number of mirrors can also be provided. Furthermore, the mirrors, as a rule, are curved on their front side for beam shaping.
(29)
(30) The DUV lithography apparatus 100B has a DUV light source 106B. By way of example, an ArF excimer laser that emits radiation 108B in the DUV range at 193 nm, for example, can be provided as the DUV light source 106B.
(31) The beam shaping and illumination system 102 illustrated in
(32) The projection system 104 has a plurality of lens elements 128 and/or mirrors 130 for imaging the photomask 120 onto the wafer 124. In this case, individual lens elements 128 and/or mirrors 130 of the projection system 104 can be arranged symmetrically in relation to the optical axis 126 of the projection system 104. It should be noted that the number of lens elements and mirrors of the DUV apparatus 100B is not restricted to the number represented. A greater or lesser number of lens elements and/or mirrors can also be provided. Furthermore, the mirrors are generally curved on their front face for beam shaping.
(33) An air gap between the last lens element 128 and the wafer 124 can be replaced by a liquid medium 132 which has a refractive index of >1. The liquid medium can be high-purity water, for example. Such a construction is also referred to as immersion lithography and has an increased photolithographic resolution.
(34)
(35) The bearing arrangement 200 includes an optical element 202. The optical element 202 can be one of the mirrors or one of the lens elements, which have been described in the context of
(36) Further, the bearing arrangement 200 includes a base 204. In particular, the base 204 can be a force frame of the lithography apparatus 100A, 100B. The base 204 can also be composed of a plurality of force frames that, in particular, are kinematically decoupled from one another.
(37) Furthermore, the bearing arrangement 200 includes a bearing device 206 which, according to the exemplary embodiment, is composed of six bearing units 208-1 to 208-6. Here, the bearing units 208-1 to 208-6 are subdivided into three bearing units 208-1, 208-3, 208-5, via which there is gravity compensation and an active actuation of the mirror 202, and three bearing units 208-2, 208-4, 208-6, via which there only is an active actuation of the mirror 202.
(38) The bearing units 208-1 to 208-6 contact the mirror 202 in pairs by way of an adapter 210 that is assigned to the respective pair and illustrated in
(39) Via the actuators u1-u6, it is possible to exert a force on a respective bearing unit 208-1 to 208-6, which, in turn, introduces the force into the mirror 202 in each case by way of a respective adapter 210 and, as a result thereof, move the mirror. The movement of the mirror 202 is implemented for optical correction purposes, in particular. In particular, this optical correction may include a correction of imaging aberrations on the wafer 124.
(40) The actuators u1, u3, u5 are preferably each embodied as a combined gravity compensator/Lorentz actuator and each produce a quasi-static force in the z-direction, i.e., in the vertical direction, which is directed counter to gravity G acting on the mirror 202. Here, in terms of absolute value, the sum of the quasi-static forces produced by the gravity compensators u1, u3, u5 corresponds to the gravitational force G, and so the mirror 202 is kept levitated.
(41) A respective actuator u1, u3, u5 may include a plurality of permanent magnets. Here, the permanent magnets are configured to produce a suitable quasi-static holding force without the supply of external energy. Further, each actuator u1, u3, u5 includes one or more electrical coils for producing a dynamic force (Lorentz force or reluctance force) for actively actuating the mirror 202 in the z-direction
(42) By contrast, the actuators u2, u4, u6 can be embodied as (pure) Lorentz actuators, for example. Here, they produce a force that is oriented at an angle to the z-direction. By way of example, a corresponding angle a can be between 20 and 70, preferably between 40 and 60. There is an active actuation of the mirror 202 via the Lorentz actuators u2, u4, u6.
(43) Now, in particular, a respective bearing unit 208-1 to 208-6 can have the structure described in the following text. The structure is explained below for the bearing unit 208-1 in an exemplary fashion; however, it applies accordingly to the other bearing units 208-2 to 208-6.
(44) The bearing unit 208-1 includes a first bending decoupling element 212, which is connected, firstly, to the assigned adapter 210 and, secondly, to a first pin 214. The first pin 214, in turn, is coupled to a second pin 218 via a second bending decoupling element 216. The actuator u1 is connected to the second pin 218 and actuates the latter. Here, the actuator u1 is configured to apply a force onto the pin along the direction in which the latter extends; this is identical to the z-direction in this case. The actuator u1 can be composed of parts which are fastened, firstly, to the second pin 218 and, secondly, to the base 204, for example made of magnets and coils.
(45) The bending decoupling elements 212, 216 each provide flexibility in two degrees of freedom, namely a rotation about two axes, which are each perpendicular to the pin axis S of the respective pins 214, 218 and which are perpendicular to one another.
(46) The so-called Grbler's equation serves to describe the mobility of mechanisms. In its most general form, the equation is:
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(48) where:
(49) F denotes the number of degrees of freedom, T denotes type of the mechanism (T=6 for a spatial mechanism, T=3 for a spherical or plane mechanism), n denotes the number of mechanism members, g denotes the number of joints, and b.sub.i denotes mobility of an individual joint i (b.sub.i=1, 2, . . . ).
(50) If Grbler's equation is now applied to the mechanism of
F.sub.mirror=6.Math.(2.Math.6+21)(62).Math.2.Math.6(61).Math.1.Math.6=784830=0
(51) What emerges from this is that the mirror 202 in fact does not have any degree of freedom and hence is mounted in a statically determined fashion. However, reality shows that the mirror 202 is movable in all six degrees of freedom. This can be traced back to the fact that the flexure bearings usually used for the bending decoupling elements 212, 216 have a resilience in the torsional direction, i.e., about the pin axis S.
(52) Microlithographic processes for producing ever smaller structures involve an increase in the numerical aperture of projection systems 104, as shown in
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(55) By way of example, the torsion-decoupling element 500 can be inserted between the first bending decoupling element 212 and the mirror 202. To this end, the torsion-decoupling element 500 can be connected, firstly, to an assigned adapter 210 and, secondly, to a third pin 502. The pin 502, in turn, is connected to the first bending decoupling element 212. In principle, any other position of the torsion-decoupling element 500 in the bearing unit 208-1 is equally conceivable. Later, such a variant is still explained in conjunction with
(56) The torsion-decoupling element 500 admits a rotation about the pin axis S, and so no torsional loads, or no relevant torsional loads, are transmitted about the pin axis S to the base 204. A corresponding statement also applies to the bearing units 208-2 to 208-6.
(57) Grbler's equation for the bearing arrangement 200 from
F.sub.mirror=6.Math.(3.Math.6+21)(62).Math.2.Math.6(61).Math.2.Math.6=1144860=6
(58) Consequently, the mirror 202 in the bearing arrangement 200 according to
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(60) The actuators u7 to u9 can each be embodied as Lorentz actuators. Further, these can be configured for active actuation, i.e., for applying dynamic forces to the mirror 202. In this case, the actuators u1, u3 and u5 can be pure gravity compensators, i.e., those actuators that are only designed to a quasi-static holding force, which corresponds to the weight of the mirror 202 to be absorbed, but are not configured to produce dynamic forces.
(61) As shown in
(62) In the variant according to
(63) Below, a detailed illustration VI from
(64) The bearing unit 208-1 includes the first bending decoupling element 212, which is connected, firstly, to the mirror 202 via the adapter 210. Secondly, the first bending decoupling element 212 is connected to the torsion-decoupling element 500. Opposite to the first bending decoupling element 212, the torsion-decoupling element 500 is connected to the pin 214. The pin 214, in turn, is connected via the second bending decoupling element 216 to the actuator u1 by way of an adapter 600. The actuator u1 includes a movable part 602 (the latter may be at least partly identical with the pin 218 in
(65) The first bending decoupling element 212 can be seen in perspective in
(66) Each of the leaf springs 606, 608 has a plane E of principal extent. The planes E of principal extent are perpendicular to one another. Thus, for example, in the non-deflected state of the bearing unit 208-1, a perpendicular to the plane E of principal extent of the leaf spring 606 can point in the y-direction and a perpendicular to the plane E of principal extent of the leaf spring 608 can point in the x-direction; see also
(67) A force flow K through the first bending element 212 flows successively through the two leaf springs 606, 608, as shown in
(68) The first bending decoupling element 212 is arranged at the mirror-side end of the pin 214 or at the mirror-side end of the torsion-decoupling element 500. Opposite thereto, the second bending decoupling element 216 is arranged at the other end of the pin 214. The second bending decoupling element has an identical construction to the first bending joint 212, the construction being shown in
(69) On account of this arrangement of the first and the second bending decoupling elements 212, 216 and of the (long) pin 214 situated therebetween, the pin preferably containing the torsion-decoupling element 500 (any other position of the torsion-decoupling element 500 within the bearing device 206 is also possible), it is possible to bring about a movement of the mirror 202 which, even for large travels, only leads to small bends in the leaf springs 606, 608 in the first and second bending decoupling element 212, 216. This is advantageous, particularly in the view of consequently only little heat being released there, the heat, in turn, possibly having a damaging effect in the form of thermal expansions.
(70) The structure of the torsion-decoupling element 500 is explained in more detail on the basis of
(71) The torsion-decoupling element 500 includes a first connection portion 1000 and a second connection portion 1002. Further, the torsion-decoupling element 500 includes a first leaf spring 1004 and a second leaf spring 1006.
(72) The leaf spring 1004 is illustrated in a perspective view in
(73) A force flow K (see
(74) Hence, the torsion-decoupling element 500 is flexurally stiff, in particular in relation to a bending moment about the axes R and T; see
(75) A torsional moment TM (see
(76) By way of example, as shown, the leaf springs 606, 608, 1004 and 1006 can have a planar shape, in particular a rectangular planar shape. However, other geometries are also conceivable. In particular, a curved profile along the narrow sides 1014, 1018, in particular a partial circular profile, is conceivable.
(77)
(78) Below, a further embodiment of the torsion-decoupling element 500 is explained on the basis of
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(80) Accordingly, the leaf springs 1004, 1006 are bent (and not twisted, like in
(81) The hollow cylindrical connection portions 1000, 1002 each have a recess 1204, 1206 (see also
(82) The exemplary embodiment according to
(83) In the exemplary embodiment according to
(84) Although the disclosure has been described here on the basis of preferred exemplary embodiments, it is not in any way restricted to them but rather can be modified in a wide variety of ways.
LIST OF REFERENCE SIGNS
(85) 100A EUV lithography apparatus
(86) 100B DUV lithography apparatus
(87) 102 Beam shaping and illumination system
(88) 104 Projection system
(89) 106A EUV light source
(90) 106B DUV light source
(91) 108A EUV radiation
(92) 108B DUV radiation
(93) 110-118 Mirrors
(94) 120 Photomask
(95) 122 Mirror
(96) 124 Wafer
(97) 126 Optical axis
(98) 128 Lens element
(99) 130 Mirror
(100) 132 Immersion liquid
(101) 200 Bearing arrangement
(102) 202 Optical element
(103) 204 Base
(104) 206 Bearing device
(105) 208-1-208-9 Bearing units
(106) 210 Adapter
(107) 212 Bending decoupling element
(108) 214 Pin
(109) 216 Bending decoupling element
(110) 218 Pin
(111) 500 torsion-decoupling element
(112) 502 Pin
(113) 600 Adapter
(114) 602 Movable part
(115) 604 Stationary part
(116) 606 Leaf spring
(117) 608 Leaf spring
(118) 610 Connection portion
(119) 800-810 Sides
(120) 1000 Connection portion
(121) 1002 Connection portion
(122) 1004 Leaf spring
(123) 1006 Leaf spring
(124) 1008-1018 Side
(125) 1100 Leaf spring
(126) 1102 Leaf spring
(127) 1200 Tongue
(128) 1202 Tongue
(129) 1204 Recess
(130) 1206 Recess
(131) 1300 Connection region
(132) 1302 Connection region
(133) , , Angles
(134) .sub.rs, .sub.rs Torsional stress
(135) E Plane of principal extent
(136) G Gravity
(137) K Force flow
(138) K.sub.1, K.sub.2 Force flow
(139) R Bending axis
(140) S Pin axis
(141) T Bending axis
(142) TM Torsional moment
(143) u1-u9 Actuators
(144) X, Y, Z Axes