Hempcrete Wallboard Panel

20240149558 ยท 2024-05-09

    Inventors

    Cpc classification

    International classification

    Abstract

    Embodiments relates to an enhanced assembly for interior construction using wallboard mainly composed of Hempcrete unit which primarily reduces the carbon footprint associated with prior methods. The hempcrete wallboards may be affixed, joined, abutted, fashioned, finished and painted in the way common to all those skilled in the art.

    Claims

    1. A wallboard panel comprising mainly of hempcrete where: 1. wall board as per claim 1, has central core of pressed hempcrete; 2. wall board as per claim 1, is surmounted on both sides by a thin layer of papered coating;

    2. The single layer of Paper on each of the vertical faces adjoined to a layer of Adhesive Substrate which serves two purposes including: 4. wall board as per claim 2, allows to affix the paper coating to the central core; 5. wall board as per claim 2, to ensure a smooth surface on the face of the compressed hempcrete core.

    3. A manufacturing process of hempcrete wallboard including: A hempcrete wallboard as per claim 3, involves an admixture of the stalk of the Cannabis sativa plant; A hempcrete wallboard as per claim 3, involves a binder such as non-hydraulic and/or hydraulic lime; A hempcrete wallboard as per claim 3, involves water are to be mixed until the desired consistency is achieved; A hempcrete wallboard as per claim 3, involves spreading the mixture onto various plates where it will undergo a drying process; A hempcrete wallboard as per claim 3, involves mechanically pressing the admixture before full drying for highest density; A hempcrete wallboard as per claim 3, allowing the admixture to be cured in preset timeline; A hempcrete wallboard as per claim 3, involves giving the admixture an adhesive coating to ensure smoothness; A hempcrete wallboard as per claim 3, involves adding a layer of paper to each vertical side; A hempcrete wallboard as per claim 3, involves the hempcrete wallboards to undergo the beveling process of their respective edges, and; A hempcrete wallboard as per claim 3, involves the stacking and preparing for shipping.

    Description

    BREIF DESCRIPTION OF DRAWINGS

    [0017] FIG. 1 discloses a top view as per illustrative embodiments of the invention.

    [0018] FIG. 2 discloses the detailed view as per illustrative embodiments of the invention.

    DETAILED DESCRIPTION

    [0019] Detailed descriptions of the preferred embodiment are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present invention in virtually any appropriately detailed system, structure or manner.

    [0020] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. As used herein, the singular forms a, an, and the are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.

    [0021] The present invention is directed to provide an effective methodology for Hempcrete Wallboard Panel, which is comprised primarily of mechanically pressed hempcrete which is a carbon negative (sequestering) material especially when non hydraulic lime is utilized as the binding agent.

    [0022] As shown the FIG. 1 show a top view and FIG. 2 shows a detailed look at the layering of the proposed method. FIG. 1 displays a four-foot (A.) by eight-foot (B.) by 22 mm (C.) panel of hempcrete wallboard. The board is composed of a central core of pressed hempcrete (D.) surmounted on both sides by a thin layer of papered coating (E.).

    [0023] FIG. 2 displays an enhanced view of the layering schematics of the proposed invention. One single layer of Paper (A) on each of the vertical faces adjoined to a layer of Adhesive Substrate (B) which serves two purposes; to affix the paper coating to the central core and to ensure a smooth surface on the face of the compressed hempcrete core (C).

    [0024] FIG. 3 displays an enhanced view of the layering schematics of the proposed invention. One single layer of Paper (A) on each of the vertical faces adjoined to a layer of Adhesive Substrate (B) which serves two purposes; to affix the paper coating to the central core and to ensure a smooth surface on the face of the compressed hempcrete core (C). One single layer of wooden backing allowing for reinforced form and greater strength adhesion when being installed.

    [0025] A Hempcrete Wallboard is the first wallboard composed of a hempcrete central core, to be utilized within the construction of the interior of a dwelling.

    [0026] A process of composing an Hempcrete Wallboard with two adhesive substrates for the purpose of providing a smooth surface and paper layering on each of the vertical faces along with beveled edges.

    [0027] The manufacturing of the proposed invention is to be performed thus; an admixture of the stalk of the Cannabis sativa plant, a binder such as non-hydraulic and/or hydraulic lime and water are to be mixed until the desired consistency is achieved. This mixture is then spread onto various plates where it will undergo a drying process, prior to the full drying process is completed the admixture is to be mechanically pressed to present the greatest density possible. The admixture will then be given the appropriate time to fully cure. Once a complete curing has taken place the admixture now in slate form will be given an adhesive coating to ensure that the surface is smooth. Once the adhesive coating has been added a layer of paper will be applied to each vertical side, the hempcrete wallboards will then undergo the beveling process of their respective edges, stacked and prepared for shipping.

    [0028] While a specific embodiment has been shown and described, many variations are possible. With time, additional features may be employed. The particular shape or configuration of the platform or the interior configuration may be changed to suit the system or equipment with which it is used.

    [0029] Having described the invention in detail, those skilled in the art will appreciate that modifications may be made to the invention without departing from its spirit. Therefore, it is not intended that the scope of the invention be limited to the specific embodiment illustrated and described. Rather, it is intended that the scope of this invention be determined by the appended claims and their equivalents.

    [0030] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.