Stirling engine
11976609 ยท 2024-05-07
Assignee
Inventors
- Masato KITAZAKI (Osaka, JP)
- Toru Yoshizuka (Osaka, JP)
- Osamu Sakamoto (Maibara, JP)
- Taeko Tahara (Maibara, JP)
Cpc classification
F02G1/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02G1/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A Stirling engine includes an engine main body including at least an engine unit and a cooler heat exchanger, and a heater structure including at least a heater heat exchanger. The engine main body and the heater structure have separate structures, and the engine main body and the heater structure are connected via a coupling pipe portion.
Claims
1. A Stirling engine comprising: an engine unit; a heater heat exchanger configured to be inserted into a high temperature heat source; a regenerator; and a cooler heat exchanger, wherein: an engine main body including at least the engine unit and the cooler heat exchanger and a heater structure including at least the heater heat exchanger are separately structured, the engine main body and the heater structure are connected via a coupling pipe portion; and the coupling pipe portion is distinct from the heater structure.
2. The Stirling engine according to claim 1, wherein: the regenerator and the cooler heat exchanger are arranged behind a cylinder, and an upper end position of the regenerator is above an upper end position of the cylinder.
3. The Stirling engine according to claim 1, wherein the Stirling engine is a double-acting engine in which a plurality of cylinders arranged linearly with respect to a crankshaft of the engine unit is driven.
4. The Stirling engine according to claim 3, wherein, in the heater heat exchanger, a heater thin tube group for the plurality of cylinders is annularly arranged.
5. The Stirling engine according to claim 2, wherein the heater heat exchanger is arranged such that a longitudinal direction of the heater heat exchanger intersects a sliding direction of a piston in the cylinder.
6. The Stirling engine according to claim 5, further comprising a first support member configured to hold the heater structure.
7. The Stirling engine according to claim 5, further comprising a second support member configured to hold the regenerator.
8. The Stirling engine according to claim 2, further comprising: an on-off valve on a working fluid path connecting a low-temperature chamber of the cylinder and the cooler heat exchanger, and wherein the working fluid path is partially closed by the on-off valve during stoppage of the engine unit.
9. The Stirling engine according to claim 3, further comprising: a bypass path that connects low-temperature chambers of two cylinders of the plurality of cylinders with a phase shift of 180? ; and a communication valve provided on the bypass path, and wherein the communication valve is configured to be closed to close the bypass path during operation of the engine unit, and the communication valve is configured to be opened to let the bypass path communicate during stoppage of the engine unit.
10. The Stirling engine according to claim 8, wherein engine output is adjustable by controlling the on-off valve to an arbitrary opening degree during operation of the engine unit.
11. The Stirling engine according to claim 9, wherein engine output is adjustable by controlling the communication valve to an arbitrary opening degree during operation of the engine unit.
12. The Stirling engine according to claim 9, further comprising: a starter motor for starting the engine unit, and wherein the starter motor is configured to be started in a state where the communication valve is opened at a time of starting the engine unit, and the communication valve is configured to be closed after starting the engine unit to stop the starter motor.
13. The Stirling engine according to claim 1, wherein: the regenerator is included in the engine main body; and the coupling pipe portion is distinct from the engine main body.
14. The Stirling engine according to claim 1, wherein each of a plurality of coupling pipes configuring the coupling pipe portion is provided with a heat accumulator inside of a coupling pipe wall over an entire pipeline.
15. The Stirling engine of claim 14, wherein a central portion of the heat accumulator is a hollow portion.
16. The Stirling engine according to claim 1, wherein the coupling pipe portion is attachable to and detachable from each of the engine main body and the heater structure, and has a metal O-ring arranged on a sealing surface between the coupling pipe portion and a member to be connected.
17. A Stirling engine comprising: an engine unit; a heater heat exchanger; a regenerator; and a cooler heat exchanger, wherein: an engine main body including at least the engine unit and the cooler heat exchanger and a heater structure including at least the heater heat exchanger are separately structured, the engine main body and the heater structure are connected via a coupling pipe portion, and the regenerator and the cooler heat exchanger are arranged behind a cylinder.
18. The Stirling engine according to claim 17, wherein an upper end position of the regenerator is above an upper end position of the cylinder.
19. A Stirling engine comprising: an engine unit including a plurality of cylinders; a bypass path that connects low-temperature chambers of two cylinders of the plurality of cylinders; a heater heat exchanger; a regenerator; and a cooler heat exchanger, wherein: an engine main body including at least the engine unit and the cooler heat exchanger and a heater structure including at least the heater heat exchanger are separately structured, and the engine main body and the heater structure are connected via a coupling pipe portion.
20. The Stirling engine according to claim 19, further comprising: a communication valve provided on the bypass path, and wherein: the communication valve is configured to be closed to close the bypass path during operation of the engine unit, and the communication valve is configured to be opened to let the bypass path communicate during stoppage of the engine unit, and the bypass path connects the low-temperature chambers of the two cylinders of the plurality of cylinders with a phase shift of 180?.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
First Embodiment
(14) Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
(15) As illustrated in
(16) In the Stirling engine 10, the heater heat exchanger 12 is inserted into a high-temperature heat source (for example, a high-temperature pipe through which a high-temperature fluid flows), and the working fluid is heated in the heater heat exchanger 12. In the cooler heat exchanger 14, the working fluid is cooled by cooling water (a cooling water supply unit is not illustrated). The Stirling engine 10 is designed to drive the engine unit 11 by the movement of the working fluid thus heated/cooled. Although the engine unit 11 may be a single-cylinder type engine or a multi-cylinder type engine, the four-cylinder type engine unit 11 is exemplified in the first embodiment.
(17) As illustrated in
(18) The operation of the Stirling engine 10 is established by repeating a cycle in which the pistons 112 in the cylinders 111 sequentially take a first position (a top dead center position: the cylinder 111A in
(19) The Stirling engine 10 according to the first embodiment is structurally characterized in that an engine main body E (see
(20) If the regenerator 13 is included in the heater heat exchanger 12, the coupling pipe portion 15 includes a plurality of coupling pipes connecting the regenerator 13 and the cooler heat exchanger 14 and a plurality of coupling pipes connecting the heater heat exchanger 12 and the high-temperature chambers 113 of the cylinders 111. However, since both the regenerator 13 and the cooler heat exchanger 14 have similar cylindrical shapes, integrally connecting them is advantageous to downsize the Stirling engine 10, and the regenerator 13 is preferably included in the engine main body E.
(21) As described above, in the Stirling engine 10 in which the engine main body E and the heater structure H are connected via the coupling pipe portion 15, the positional relationship between the engine main body E and the heater structure H can be easily changed by changing the shape of the coupling pipe portion 15 (for example, by replacing the coupling pipe portion 15). That is, the heater heat exchanger 12 can be easily installed in a wide variety of high-temperature heat sources.
(22) For example, in the example illustrated in
(23) In the Stirling engine 10, if the engine main body E and the heater structure H are supported only by the coupling pipe portion 15, there is a problem of strength. If the support strength in the Stirling engine 10 is weak, the vibrations of the plurality of cylinders 111 cannot be restrained, and the vibration of the entire engine increases. In addition, for example, as illustrated in
(24) Therefore, the Stirling engine 10 according to the present embodiment preferably includes support members (for example, frames 31 and 32 in
Second Embodiment
(25) In a second embodiment, it is assumed that a Stirling engine 10 is a four-cylinder double-acting engine. That is, as illustrated in
(26) In the case of a cylinder double-acting engine in which four cylinders are arranged linearly with respect to the crankshaft 115, a couple of forces is generated between two cylinders with a phase shift of 180?, and the couple of forces causes engine vibration or applies a load (bending stress) to the crankshaft. In the example of
(27) On the other hand, in the second embodiment, the couple of forces generated in the crankshaft 115 is restrained (minimized) by adjusting the arrangement order of the cylinders. Specifically, the cylinders with a phase shift of 180? are arranged close to (adjacent to) each other. For example, as illustrated in
(28) In the four-cylinder double-acting engine, the heater heat exchanger 12, the regenerator 13, and the cooler heat exchanger 14 as a set are connected between cylinders with a phase shift of 90?. Taking
(29)
(30) The heater heat exchanger 12 is configured with a heater thin tube group so that efficient heat exchange can be performed in a state of being inserted into a high-temperature heat source. In a conventional structure in which the engine main body E and the heater structure H have an integrated structure and the heater heat exchanger 12 is directly connected (without the coupling pipe portion 15) to both the high-temperature chamber 113 of the engine unit 11 and the regenerator 13, it is difficult to obtain a connection structure as illustrated in
(31) On the other hand, in the Stirling engine 10 according to the second embodiment, as in the first embodiment, the engine main body E and the heater structure H are separate structures and are connected via the coupling pipe portion 15. Therefore, as illustrated in
(32) More specifically, as illustrated in
(33) The coupling pipe portion 15 can be configured such that a coupling pipe 150 as illustrated in
Third Embodiment
(34) A Stirling engine 10 is a passive engine and basically continues to operate as long as heat is supplied from a high-temperature heat source (and stops operating when there is no supply of heat). However, it is also conceivable that the operation of the engine needs to be stopped in an emergency or the like. In a third embodiment, a preferred example of a configuration for stopping the Stirling engine 10 will be described.
(35) The Stirling engine 10 can stop by stopping the movement of a working fluid. Therefore, the Stirling engine 10 according to the third embodiment can be configured such that an on-off valve 16 (see
(36) The type of the on-off valve 16 used is not particularly limited, and for example, an inexpensive valve such as a butterfly valve can be used. In this case, if the on-off valve 16 completely closes the path, a load (compression pressure) applied to the closed path becomes too large, and damage may occur in components and the like. Therefore, it is preferable that the on-off valve 16 does not completely close the path, and is a perforated valve that can allow the working fluid to pass to some extent (partially close the path). That is, even if the on-off valve 16 does not completely close the path, the engine can be stopped only by decreasing the flow path area to reduce the movement amount of the working fluid. More specifically, the path closing area of the on-off valve 16 is set to a maximum area in which the engine is not damaged under the compression pressure generated by the closing the valve and in which the engine can be reliably stopped (engine output?mechanical loss).
(37) The on-off valve 16 may be configured to adjust the flow path area using a rotary solenoid or the like. In this case, it is possible to perform control to gradually reduce the flow path area, and it is possible to avoid a sudden stop of the engine and reduce a load or the like applied to pistons 112 when the engine is stopped.
(38) As a modification of the Stirling engine 10 according to the third embodiment, a configuration illustrated in
(39) In the Stirling engine 10 of
(40) When the engine stop configuration in
(41) In addition, in the Stirling engine 10 according to the third embodiment, the opening degree of the on-off valves 16 and the communication valves 171 can be adjusted, so that the Stirling engine 10 can be used for output control of the engine. For example, if the temperature of the high-temperature heat source excessively rises, the on-off valves 16 are somewhat closed, or the communication valves 171 are somewhat opened, so that it is possible to reduce the engine output and protect the components of the engine.
Fourth Embodiment
(42) In a fourth embodiment, a preferred example of a configuration for startup control of a Stirling engine 10 will be described.
(43) The Stirling engine 10 requires a starter motor 40 (see
(44) On the other hand, the Stirling engine 10 according to the fourth embodiment is assumed to have the configuration illustrated in
Fifth Embodiment
(45) The Stirling engine 10 described above is characterized in that the engine main body E and the heater structure H are formed as separate structures, and they are connected via the coupling pipe portion 15. In this configuration, the coupling pipe portion 15 becomes an ineffective volume that does not contribute to the thermal cycle, which may cause a decrease in the output of the Stirling engine 10. In relation to a fifth embodiment, a preferred example for restraining a decrease in output due to the coupling pipe portion 15 will be described.
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(47) The coupling pipe 150 illustrated in
(48) The embodiments disclosed herein are illustrative in all respects and do not provide a basis for a limited interpretation. Therefore, the technical scope of the present invention should not be construed only by the above-described embodiments, but is defined based on the description of the claims. In addition, the present invention includes all modifications within a meaning and scope equivalent to the claims.
LIST OF REFERENCE SIGNS
(49) 10 Stirling engine
(50) 11 Engine unit
(51) 111 Cylinder
(52) 112 Piston
(53) 113 High-temperature chamber
(54) 114 Low-temperature chamber
(55) 115 Crank shaft
(56) 12 Heater heat exchanger
(57) 13 Regenerator
(58) 14 Cooler heat exchanger
(59) 15 Coupling pipe portion
(60) 150 Coupling pipe
(61) 151 Metal O-ring
(62) 152 Coupling pipe wall
(63) 153 Heat accumulator
(64) 154 Cavity portion
(65) 16 On-off valve
(66) 17 Bypass path
(67) 171 Communication valve
(68) 20 Generator
(69) 31 Frame (first support member)
(70) 32 Frame (second support member)
(71) 33 Engine base
(72) 40 Starter motor
(73) 50A High-temperature pipe
(74) 50B High-temperature pipe
(75) E Engine main body
(76) H Heater structure