Detection device, method for preparing the same, detection system comprising the same, and detection method using the same
20220412891 · 2022-12-29
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
B32B2535/00
PERFORMING OPERATIONS; TRANSPORTING
B32B15/082
PERFORMING OPERATIONS; TRANSPORTING
C12Q1/04
CHEMISTRY; METALLURGY
B32B27/308
PERFORMING OPERATIONS; TRANSPORTING
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A detection device for virus detection is provided, which includes: a carrier including a recess; and a metal layer disposed in the recess and having a contact angle ranging from 0 degrees to 10 degrees, wherein a plurality of cavities are formed on a first surface of the metal layer opposite to a second surface of the metal layer facing the carrier, the plurality of cavities are arranged in an array, and a plurality of first protrusions are formed on the first surface of the metal layer and near to the plurality of cavities. In addition, a detection system for virus detection comprising the aforesaid detection device, a method for detecting viruses using the aforesaid detection device, and a method for preparing the detection device are also provided.
Claims
1. A detection device, comprising: a carrier comprising a recess; and a metal layer disposed in the recess and having a contact angle ranging from 0 degrees to 10 degrees, wherein a plurality of cavities are formed on a first surface of the metal layer opposite to a second surface of the metal layer facing the carrier, the plurality of cavities are arranged in an array, and a plurality of first protrusions are formed on the first surface of the metal layer and near to the plurality of cavities.
2. The detection device of claim 1, further comprising a substrate, wherein the substrate is disposed in the recess and the metal layer is disposed on the substrate.
3. The detection device of claim 1, wherein each of the plurality of cavities has a shape of an inverted polygonal pyramid.
4. The detection device of claim 3, wherein each of the plurality of cavities has a bottom point, and a distance between the bottom points of two adjacent cavities of the plurality of cavities is in a range from 100 nm to 1000 nm.
5. The detection device of claim 3, wherein each of the plurality of cavities has a plurality of inclined surfaces, and one of the plurality of first protrusions connects to one of the plurality of inclined surfaces.
6. The detection device of claim 1, wherein each of the plurality of cavities has a depth ranging from 20 nm to 300 nm measured from the first surface of the metal layer.
7. The detection device of claim 1, wherein each of the plurality of first protrusions has a height ranging from 2 nm to 60 nm measured from the first surface of the metal layer.
8. The detection device of claim 1, further comprising a cover plate disposed on the metal layer.
9. The detection device of claim 8, wherein the cover plate has a transmittance more than 89%.
10. The detection device of claim 8, wherein the carrier further comprises a first channel, the cover plate comprises a sample inlet, and the sample inlet connects to the recess via the first channel.
11. The detection device of claim 8, wherein the carrier further comprises a second channel, the cover plate comprises a gas outlet, and the gas outlet connects to the recess via the second channel.
12. The detection device of claim 1, wherein the metal layer is made of gold, silver, copper, or an alloy thereof.
13. A detection system, comprising: a detection device, comprising: a carrier comprising a recess; and a metal layer disposed in the recess and having a contact angle ranging from 0 degrees to 10 degrees, wherein a plurality of cavities are formed on a first surface of the metal layer opposite to a second surface of the metal layer facing the carrier, the plurality of cavities are arranged in an array, and a plurality of first protrusions are formed on the first surface of the metal layer and near to the plurality of cavities; a Raman spectrometer providing an incident laser onto the metal layer of the detection device to obtain a Raman scattering signal; and an output device receiving the Raman scattering signal and outputting a Raman spectrum.
14. A method for detecting viruses, comprising the following steps: providing a detection device and a Raman spectra virus database, wherein the detection device comprises: a carrier comprising a recess; and a metal layer disposed in the recess and having a contact angle ranging from 0 degrees to 10 degrees, wherein a plurality of cavities are formed on a first surface of the metal layer opposite to a second surface of the metal layer facing the carrier, the plurality of cavities are arranged in an array, and a plurality of first protrusions are formed on the first surface of the metal layer and near to the plurality of cavities; applying a virus sample onto the plurality of cavities of the detection device; applying an incident light by a Raman spectrometer onto the metal layer of the detection device to generate a Raman spectrum of the virus sample; and comparing the Raman spectrum of the virus sample with a Raman spectra virus database to identify the species of the virus sample.
15. A method for preparing the detection device, comprising the following steps: providing a mold, wherein a plurality of second protrusions are formed on a surface of the mold, and the plurality of second protrusions are arranged in an array; and applying the mold onto a metal layer to transfer a pattern of the plurality of second protrusions onto a first surface of the metal layer, wherein the metal layer is disposed in a recess of a carrier before or after the mold is applied onto the metal layer, wherein the metal layer has a contact angle ranging from 0 degrees to 10 degrees, wherein a plurality of cavities are formed on the first surface of the metal layer opposite to a second surface of the metal layer facing the carrier, the plurality of cavities are arranged in an array, and a plurality of first protrusions are formed on the first surface of the metal layer and near to the plurality of cavities.
16. The method of claim 15, wherein a plasma treatment is applied onto the first surface of the metal layer after the mold is applied onto the metal layer.
17. The method of claim 16, wherein a temperature of the plasma treatment is ranged from 20° C. to 50° C.
18. The method of claim 16, wherein the plasma treatment is applied for 5 seconds to 300 seconds.
19. The method of claim 15, wherein each of the plurality of cavities has a shape of an inverted polygonal pyramid.
20. The method of claim 19, wherein each of the plurality of cavities has a bottom point, and a distance between the bottom points of two adjacent cavities of the plurality of cavities is in a range from 100 nm to 1000 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENT
[0050] Different embodiments of the present invention are provided in the following description. These embodiments are meant to explain the technical content of the present invention, but not meant to limit the scope of the present invention. A feature described in an embodiment may be applied to other embodiments by suitable modification, substitution, combination, or separation.
[0051] It should be noted that, in the present specification, when a component is described to have an element, it means that the component may have one or more of the elements, and it does not mean that the component has only one of the element, except otherwise specified.
[0052] Moreover, in the present specification, the ordinal numbers, such as “first” or “second”, are used to distinguish a plurality of elements having the same name, and it does not means that there is essentially a level, a rank, an executing order, or an manufacturing order among the elements, except otherwise specified. A “first” element and a “second” element may exist together in the same component, or alternatively, they may exist in different components, respectively. The existence of an element described by a greater ordinal number does not essentially means the existent of another element described by a smaller ordinal number.
[0053] Moreover, in the present specification, the terms, such as “top”, “bottom”, “left”, “right”, “front”, “back”, or “middle”, as well as the terms, such as “on”, “above”, “under”, “below”, or “between”, are used to describe the relative positions among a plurality of elements, and the described relative positions may be interpreted to include their translation, rotation, or reflection.
[0054] Moreover, in the present specification, when an element is described to be arranged “on” another element, it does not essentially means that the elements contact the other element, except otherwise specified. Such interpretation is applied to other cases similar to the case of “on”.
[0055] Moreover, in the present specification, the terms, such as “preferably” or “advantageously”, are used to describe an optional or additional element or feature, and in other words, the element or the feature is not an essential element, and may be ignored in some embodiments.
[0056] Moreover, in the present specification, when an element is described to be “suitable for” or “adapted to” another element, the other element is an example or a reference helpful in imagination of properties or applications of the element, and the other element is not to be considered to form a part of a claimed subject matter; similarly, except otherwise specified; similarly, in the present specification, when an element is described to be “suitable for” or “adapted to” a configuration or an action, the description is made to focus on properties or applications of the element, and it does not essentially mean that the configuration has been set or the action has been performed, except otherwise specified.
[0057] Moreover, in the present specification, a value may be interpreted to cover a range within ±10% of the value, and in particular, a range within ±5% of the value, except otherwise specified; a range may be interpreted to be composed of a plurality of subranges defined by a smaller endpoint, a smaller quartile, a median, a greater quartile, and a greater endpoint, except otherwise specified.
Preparation Example—Preparation of Mold
[0058] The nano-array structure of the detection device of the present disclosure can be prepared by the nanoimprint process. The mold for nanoimprint process can be prepared by, for example, LIGA process, LIGA-like process, micromechanical machining, polymer micromachining, anisotropic etching, or focused ion beam (FIB). Herein, the LIGA process is briefly described below, but the present disclosure is not limited thereto.
[0059] A substrate is coated with a layer of a polymer resin material with a suitable thickness (for example, a few tens microns to a few hundreds of microns), and then a light source is applied onto the layer of the polymer resin material to develop the layer of the polymer resin material by using a photo mask. Thus, the pattern of the photo mask can be transferred to the layer of the developed polymer resin material to obtain a resin template. Next, a metal is deposited into the resin template by an electroforming process, following by removing the resin template via the etching process to obtain a metal mold insert with a microstructure.
[0060] Finally, a plastic mold for the sequential imprinting process can be obtained by a thermal imprint process or inject printing process with the metal mold insert, followed by removing the metal mold insert. Alternatively, the obtained plastic mold can further be used as a plastic mold insert, and a metal mold for the sequential imprinting process can be obtained by an electroforming process with the plastic mold insert, followed by removing the plastic mold insert.
[0061] After the aforesaid process, a plastic mold or a metal mold can be obtained, which can be used for forming the detection device of the present disclosure.
Embodiment 1—Preparation of Detection Device
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[0063] As shown in
[0064] As shown in
[0065] In the present embodiment, the height H, the width W1 and the length L of the recess 11 is not particularly limited, and may be adjusted according to the need. In one example, the height H may be 1 mm, the width W1 may be 5.25 mm and the length L may be 5.25 mm. Thus, the recess 11 can accommodate 5 μl to 20 μl of the virus liquid sample.
[0066] Next, a metal layer 2 is disposed on a substrate 3, wherein the metal layer 2 can be a gold foil and the substrate 3 can be a silicon substrate or a polymer substrate. Herein, the thickness T1 of the metal layer 2 may be ranged from 20 nm to 500 nm. In the present embodiment, the thickness T1 of the metal layer 2 is 200 nm. Then, the mold 5 is placed onto the metal layer 2, and a predetermined force is applied onto the mold 5 to perform the nanoimprint process. After the nanoimprint process, the pattern of the second protrusions 51 of the mold 5 can be transferred on to a first surface 21 of the metal layer 2, so a microstructure can be formed on the first surface 21 of the metal layer 2.
[0067] Then, the substrate 3 disposed with the metal layer 2 having the microstructure is placed into the recess 11. The metal layer 2 is treated with plasma to increase the hydrophilicity of the metal layer 2. Herein, the argon plasma source is used to treat the metal layer 2 for 10 seconds (input power of 5 W, gas flow rate of 2 slm), and a distance between the nozzle and the metal layer 2 is 8 mm. Before the plasma treatment, the water-air contact angle of the metal layer 2 is ranged from 60 degrees to 70 degrees. After the plasma treatment, the water-air contact angle of the metal layer 2 is ranged from 0 degrees to 10 degrees, in particular, less than 10 degrees. The condition for the plasma treatment is not limited to that illustrated above, and can be adjusted according to the material of the metal layer 2 or the desired contact angle of the metal layer 2.
[0068] After the plasma treatment, a cover plate 4 is placed onto the carrier 1. Herein, the cover plate 4 comprises a sample inlet 41 and a gas outlet 42. The cover plate 4 has a transmittance of more than 89%, and the material of the cover plate 4 may be a polymer substrate such as a PMMA substrate. In addition, the cover plate 4 may have a thickness T2 of 0.05 mm to 0.3 mm.
[0069] After the aforesaid process, the detection device of the present embodiment is accomplished. The detection device comprises: a carrier 1 comprising a recess 11; and a metal layer 2 disposed in the recess 11 and having a contact angle ranging from 0 degrees to 10 degrees. In addition, the detection device further comprises a substrate 3, wherein the substrate 3 is disposed in the recess 11 and the metal layer 2 is disposed on the substrate 3. Furthermore, the detection device further comprises a cover plate 4 disposed on the metal layer 2. The carrier 1 further comprises a first channel 12, the cover plate 4 comprises a sample inlet 41, and the sample inlet 41 connects to the recess 11 via the first channel 12. The carrier 1 further comprises a second channel 13, the cover plate 4 comprises a gas outlet 42, and the gas outlet 42 connects to the recess 11 via the second channel 13. When a virus sample is loaded into the sample inlet 41, the virus sample can flow through the first channel 12 to reach the recess 11 and adhere onto the metal layer 2. In addition, when a pump (not shown in the figure) is connected to the gas outlet 42, the air between the carrier 1 and the cover plate 4 can be removed, and the virus sample can flow into the recess 11 more efficiently. Hereinafter, the microstructure on the metal layer 2 is described below.
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[0071] As shown in
[0072] Herein, the cavities 23 are arranged in a 6×6 array, but the present disclosure is not limited thereto. In other embodiments of the present disclosure, the cavities 23 may be arranged in an n×m array, wherein n and m are respectively an integral of 1 or more. In addition, in the present embodiment, one array is formed on the first surface 21 of the metal layer 2, but the present disclosure is not limited thereto. In other embodiments of the present disclosure, plural arrays may be formed on the first surface 21 of the metal layer 2. When plural arrays are formed, these arrays can be formed by one imprint step with plural molds, or by plural imprint steps with one mold, or by plural imprint steps with plural molds.
[0073] In the present embodiment, each of the cavities 23 has a shape of an inverted polygonal pyramid. Herein, each of the cavities 23 has a shape of an inverted equilateral triangular pyramid, but the present disclosure is not limited thereto. In addition, each of the cavities 23 has a bottom point P, and a distance D between the bottom points P of two adjacent cavities 23 is in a range from 100 nm to 1000 nm. This distance D may be adjusted according to the need.
[0074] Furthermore, each of the cavities 23 has a plurality of inclined surfaces 231, and one of the first protrusions 24 connects to one of the inclined surfaces 231. In the present embodiment, the cavity 23 has a triangular opening R with three sides 232 which respectively connects to one of the first protrusions 24, and thus one first protrusion 24 connects to one inclined surface 231 at each side 232 of the triangular opening R. Herein, the triangular opening R of the cavity 23 can be defined by the first surface 21 of the metal layer 2 and/or the extension surface (as indicated by the dash lines) of the first surface 21, and the side 232 of the cavity 23 is defined by the first surface 21 of the metal layer 2 and/or the extension surface of the first surface 21.
[0075] In the present embodiment, each of the cavities 23 respectively has a depth H1 ranging from 20 nm to 300 nm and a width W3 ranging from 600 nm to 1400 nm measured from the first surface 21 of the metal layer 2. In addition, each of the first protrusions 24 respectively has a height H2 ranging from 2 nm to 60 nm and a width W2 ranging from 270 nm to 500 nm measured from the first surface 21 of the metal layer 2. The depth H1, the height H2, the width W2 and the width W3 may be varied according to the virus to be detected. In addition, the depth H1, the height H2, the width W2 and the width W3 may be adjusted by, for example, the loading applied onto the mold 5 (as shown in
[0076] In the present embodiment, the metal layer 2 is disposed on the substrate 3. In another embodiment of the present disclosure, the metal layer 2 may be directly disposed in the recess 11 without using the substrate 3. In this case, the metal layer 2 may be placed into the recess 11 first, and then the imprint process is applied onto the metal layer 2.
Embodiment 2—Detection Device
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[0078] The process for preparing the detection device is similar to that shown in Embodiment 1, except that four different arrays are formed on the metal layer 2. Thus, the metal layer 2 of the present embodiment comprises four regions RA, RB, RC and RD.
[0079] The array in the region RA is similar to that shown in
[0080] Herein, the arrays in the regions RA and RB may be formed by different molds, or the arrays in the regions RA and RB may be formed by the same mold by changing the loading applied onto the mold or the lasting time of the imprinting step. In addition, the arrays in the regions RA, RB, RC and RD may be formed sequentially or at the same time.
[0081] In the present embodiment, one metal layer 2 has four regions RA, RB, RC and RD with different arrays, so it is possible to detect different viruses in one virus sample at the same time.
[0082] The numbers of the arrays and the shapes and sizes of the cavities are not limited to those shown in
Embodiment 3—Detection System
[0083] The detection device of Embodiment 1 or 2 may be used with a Raman spectrometer and an output device to form a detection system. Herein, the Raman spectrometer can provide an incident laser onto the metal layer of the detection device to obtain a Raman scattering signal, and the output device can receive the Raman scattering signal and outputting a Raman spectrum.
Testing Example
[0084] The detection device of Embodiment 1 and the detection system of Embodiment 3 is used in the present texting example. The procedure for detecting a virus comprises the following steps: providing a detection device and a Raman spectra virus database; applying a virus sample onto the plurality of cavities of the detection device; applying an incident light by a Raman spectrometer onto the metal layer of the detection device to generate a Raman spectrum of the virus sample; and comparing the Raman spectrum of the virus sample with a Raman spectra virus database to identify the species of the virus sample.
Preparation of SARS-CoV-2 Pseudovirus
[0085] SARS-CoV-2 pseudovirus was produced following the process done by Huang et al. (Huang, S. W., Tai, C. H., Hsu, Y. M., Cheng, D., Hung, S. J., Chai, K. M., Wang, Y. F., Wang, J. R., 2020. Assessing the application of a pseudovirus system for emerging SARS-CoV-2 and re-emerging avian influenza virus H5 subtypes in vaccine development. Biomed. J. 43, 375-387). The lentiviral vector system was provided by the National RNAi Core of Academia Sinica Taiwan. De novo synthesis was performed to obtain sequences of the spike protein, which were then cloned into the pMD.G plasmid to express SARS-CoV-2 pseudoviruses. Cells were transfected with 1 μg pCMVdeltaR8.91, pLAS2w.RFP-C.Pneo and pMD.G plasmids; pMD.G with S gene for SARS-CoV-2 was tagged by hemagglutinin (HA) on the C-terminus. Rabbit polyclonal antibody against SARS-CoV S-protein (ARG54885, Arigo Biolaboratories) and mouse anti-HA tag monoclonal antibody (C05012-100UG, Croyez Bio) were used to produce the SARS-CoV-2 pseudovirus.
Preparation of H1N1 Virus and H3N2 Virus
[0086] The samples containing H1N1 or H3N2 virus used in the present embodiment was provided by Dr. Wang, Jen-Ren in Department of Medical Laboratory Science and Biotechnology, College of Medicine, National Cheng Kung University, and the virus stains were obtained from Department of Pathology, National Cheng Kung University Hospital. MOCK cells (Madin-Darby Canine Kidney cells) were cultured in 75T culture flasks. After a full monolayer of cells was obtained, the original medium was removed, and the cells were washed with PBS buffer twice. After removing the PBS buffer, the virus fluid was placed into a 37° C. water bath to thaw quickly. To infect the cells, the thawed cells were added into a virus culture tube with a single cell layer, followed by shaking evenly, so that the cell surfaces can completely contact with the virus liquid. Then, the culture was placed into an incubator at 35° C. for 1 hour. After adding suitable amount of the culture containing influenza virus, the obtained culture was again placed into the incubator at 35° C. When 75% of the cells had the cytopathic effect (CPE), the viruses were divided into portions and stored.
Detection
[0087] Herein, the detection device prepared in Embodiment 1 was used. The used detection device has the metal layer having the microstructure shown in
[0088] The SERS experiments were performed with the use of the Raman spectrometer (UniDRON, CL Technology Co. Ltd.) with a laser source of 633 nm and a maximum laser power of 35 mW. The pseudovirus sample was dropped onto the detection device before subjecting to the Raman laser for measurement. In this experiment, spectra were taken 5 times on the same spot on the detection device to investigate the effect of exposing the same area on the change of peak intensities, and 6 different locations on the same detection device were tested to see the reproducibility of results and consistency of the SERS spectra. In addition, the laser power of 3.5 mW was used for measurement.
Results
[0089] Herein, the results of the detection device with the microstructure having cavities with the distance D of 600 nm and the depth H1 of 120 nm (as shown in
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[0093] From the results shown in
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[0095] When a virus sample is detected, the intensities of the SERS spectra can be taken at plural locations of the array. When the characteristic peaks of the virus to be detected are found, it means that the virus sample contains the target virus particles. In addition, by analyzing the percentage of the locations that the characteristic peaks of the virus are found, it is possible to know the relative amount of the virus particles contained in the virus sample.
[0096] In the present disclosure, the array of the cavities is formed by an imprint process, so the gaps (i.e. the distance between two bottom tips of two adjacent cavities), shapes, depths and appearance of the cavities can be easily controlled. Thus, the detection device can be prepared in a rapid and simple way. In addition, when a virus sample is loaded into the detection device, the virus particles can be entrapped into the cavities formed on the metal layer. When a Raman spectrometer is used to detect the virus sample with light having specific wavelength (for example, 633 nm or 785 nm), hot spots are generated under the virus particles and the strongest hot spots are appeared at bottom points of the cavities. Thus, the Raman signals of the virus particles can be enhanced. Furthermore, when the metal layer of the detection device is treated with plasma, the hydrophilicity of the metal layer can be enhanced. Thus, the virus sample can be easily adhered onto the surface of the metal layer, the virus particles can be easily entrapped into the cavities, the Raman signals can be enhanced, and the detection noise can be reduced.
[0097] Although the present disclosure has been explained in relation to its embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the disclosure as hereinafter claimed.