PST-20 zeolite, preparation method for the same, and selective separation method for carbon dioxide using the same
10343138 ยท 2019-07-09
Assignee
Inventors
Cpc classification
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/3057
PERFORMING OPERATIONS; TRANSPORTING
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/76
CHEMISTRY; METALLURGY
C01B39/48
CHEMISTRY; METALLURGY
B01J20/3085
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/74
CHEMISTRY; METALLURGY
B01D2253/1085
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/77
CHEMISTRY; METALLURGY
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2002/72
CHEMISTRY; METALLURGY
B01J29/70
PERFORMING OPERATIONS; TRANSPORTING
B01J20/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
C01B39/48
CHEMISTRY; METALLURGY
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a PST-20 zeolite having a novel skeletal structure, its preparation method, and a selective separation and adsorption method for a gas using the PST-20 zeolite. More specifically, the present invention relates to a method of preparing a microporous aluminosilicate PST-20 zeolite having a novel skeletal structure totally different from the skeletal structure of known zeolites and using the PST-20 zeolite as an adsorbent/separator capable of selectively adsorbing/separating carbon dioxide to separate and collect carbon dioxide with high purity from burned gases or natural gases.
Claims
1. A PST-20 zeolite having a composition represented by the following chemical formula (I),
0.110M.sub.xO: 1.0 Al.sub.2O.sub.3: 1.0100SiO.sub.2(I) wherein M is at least one selected from monovalent or divalent metal elements; and X is 1 or 2, the PST-20 zeolite having a skeletal structure according to an XRD pattern presented in the following table 1, TABLE-US-00008 TABLE 1 2 d 100 I/Io 11.3~11.4 7.8~7.7 S~VS 12.0~12.1 7.4~7.3 W 12.7~12.8 7.0~6.9 VS 13.6~13.7 6.5~6.4 S 14.2~14.3 6.3~6.2 W 16.1~16.2 5.5~5.4 M 16.4~16.5 5.4~5.3 W 17.8~17.9 5.0~4.9 VS 19.3~19.4 4.6~4.5 M~S 19.7~19.8 4.5~4.4 VS 21.1~21.2 4.2~4.1 W~M 21.7~21.8 4.1~4.0 M 22.5~22.6 4.0~3.9 W~M 23.8~23.9 3.8~3.7 M~S 25.8~25.9 3.5~3.4 W 27.2~27.3 3.3~3.2 S~VS 27.7~27.8 3.3~3.2 VS 28.3~28.4 3.2~3.1 S 28.7~28.8 3.2~3.1 VS 29.2~29.3 3.1~3.0 M~S 32.2~32.3 2.8~2.7 W~M 32.6~32.7 2.8~2.7 W 33.1~33.2 2.8~2.7 M~S 33.9~34.0 2.7~2.6 M~S 34.0~34.1 2.7~2.6 M~S wherein is the Bragg angle; d is the lattice interval; and I is the intensity of an X-ray diffraction peak, wherein all the powder X-ray diffraction data reported in the present invention including this powder X-ray diffraction pattern are measured using the standard X-ray diffraction method, using copper K radiation as a light source and an X-ray tube operated at 40 kV and 30 mA, wherein the measurement is performed at a rate of 5 degree (2)/min from a powder specimen horizontally compressed, wherein d and I are calculated from the 2 value and the peak height of the observed X-ray diffraction peak, wherein in terms of 100 I/Io, W is for weak (020); M is for medium (2040); S is for strong (4060); and VS is for very strong (60100).
2. The PST-20 zeolite as claimed in claim 1, wherein the PST-20 zeolite has a ratio of Al.sub.2O.sub.3 to SiO.sub.2 in the range of 1:250, wherein 2, d and 100 I/Io of the table 1 are represented as in the following table 2, TABLE-US-00009 TABLE 2 2 d 100 I/Io 11.3~11.4 7.8~7.7 60~65 12.0~12.1 7.4~7.3 10~15 12.7~12.8 7.0~6.9 90~95 13.6~13.7 6.5~6.4 50~55 14.2~14.3 6.3~6.2 15~20 16.1~16.2 5.5~5.4 25~30 16.4~16.5 5.4~5.3 10~15 17.8~17.9 5.0~4.9 65~70 19.3~19.4 4.6~4.5 35~40 19.7~19.8 4.5~4.4 65~70 21.1~21.2 4.2~4.1 15~20 21.7~21.8 4.1~4.0 25~30 22.5~22.6 4.0~3.9 15~20 23.8~23.9 3.8~3.7 40~45 25.8~25.9 3.5~3.4 10~15 27.2~27.3 3.3~3.2 55~60 27.7~27.8 3.3~3.2 100 28.3~28.4 3.2~3.1 50~55 28.7~28.8 3.2~3.1 90~95 29.2~29.3 3.1~3.0 40~45 32.2~32.3 2.8~2.7 15~20 32.6~32.7 2.8~2.7 10~15 33.1~33.2 2.8~2.7 40~45 33.9~34.0 2.7~2.6 40~45 34.0~34.1 2.7~2.6 40~41 wherein is the Bragg angle; d is the lattice interval; and I is the intensity of an X-ray diffraction peak, wherein all the powder X-ray diffraction data reported in the present invention including this powder X-ray diffraction pattern are measured using the standard X-ray diffraction method, using copper K ray as a light source and an X-ray tube operated at 40 kV and 30 mA, wherein the measurement is performed at a rate of 5 degree (2)/min from a powder specimen horizontally compressed, wherein d and I are calculated from the 2 value and the peak height of the observed X-ray diffraction peak.
3. The PST-20 zeolite as claimed in claim 2, wherein the PST-20 zeolite belongs to a space group Im3m with a cubic crystal system, wherein the lengths a, b and c of crystal axes of a unit cell are all 50 or greater.
4. The PST-20 zeolite as claimed in claim 3, wherein the lengths a, b and c of crystal axes of a unit cell are 50 .
Description
BRIEF DESCRIPTIONS OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
BEST MODES FOR CARRYING OUT THE INVENTION
(18) Hereinafter, the present invention will be described in detail with reference to the following examples, which are only to explain the present invention and not construed to limit the scope of the present invention.
Example 1: Preparation of PST-20 Zeolite
(19) In a plastic beaker, 0.72 g of 50 wt. % sodium hydroxide (NaOH) was added to 4.82 g of deionized water. After adding 0.46 g of aluminum hydroxide (Al(OH).sub.3.H.sub.2O), the resultant mixture was agitated for one hour to prepare an aqueous solution A. Apart from this, 2.57 g of colloidal silica sol (Ludox As-40), 0.25 g of strontium nitrate (Sr(NO.sub.3).sub.2) and 2.66 g of TEABr were added to 9.64 g of deionized water, and the resultant mixture was agitated for one hour to prepare an aqueous solution B. The aqueous solution A was slowly added to the aqueous solution B, and the mixed solution was agitated for 24 hours to obtain a reaction mixture having the composition of the following chemical formula 1.
0.5Sr(NO.sub.3).sub.2:1.9Na.sub.2O:1.0Al.sub.2O.sub.3:5.2TEABr:7.2SiO.sub.2:390H.sub.2O[Chemical Formula 1]
(20) The reaction mixture thus obtained was moved to a Teflon reactor, put into a stainless steel container and heated at 145 C. for 4 days to yield a solid product, which was then repeatedly washed with water and dried at the room temperature.
(21) The solid powder obtained in Example 1 was subjected to an X-ray diffraction analysis. According to the results of the X-ray diffraction analysis, the aluminosilicate PST-20 zeolite had no same X-ray diffraction pattern of the existing zeolites. This implicitly shows that the PST-20 zeolite had a totally new skeletal structure that had never been known. A small amount of ZSM-25 zeolite impurity was also observed.
Example 2: Preparation of PST-20 Zeolite
(22) In a plastic beaker, 0.72 g of 50 wt. % sodium hydroxide (NaOH) was added to 4.82 g of deionized water. After adding 0.46 g of aluminum hydroxide (Al(OH).sub.3.H.sub.2O), the resultant mixture was agitated for one hour to prepare an aqueous solution A. Apart from this, 2.57 g of colloidal silica sol (Ludox As-40), 0.25 g of strontium nitrate (Sr(NO.sub.3).sub.2) and 2.66 g of TEABr were added to 9.64 g of deionized water, and the resultant mixture was agitated for one hour to prepare an aqueous solution B. The aqueous solution A was slowly added to the aqueous solution B. 0.021 g of the PST-20 zeolite obtained in Example 1 was added as a seed to the mixed solution, which was then agitated for 24 hours to obtain a reaction mixture having the composition of the chemical formula 1. Subsequently, the reaction mixture thus obtained was moved to a Teflon reactor, put into a stainless steel container and heated at 145 C. for 48 hours to yield a solid product. The solid product was repeatedly washed with water and dried at the room temperature. The solid powder obtained in Example 2 was subjected to an X-ray diffraction analysis. The results of the X-ray diffraction analysis are presented in Table 7 and
(23) TABLE-US-00005 TABLE 7 2 d 100 I/Io 11.3~11.4 7.8~7.7 62 12.0~12.1 7.4~7.3 15 12.7~12.8 7.0~6.9 93 13.6~13.7 6.5~6.4 42 14.2~14.3 6.3~6.2 17 16.1~16.2 5.5~5.4 29 16.4~16.5 5.4~5.3 14 17.8~17.9 5.0~4.9 70 19.3~19.4 4.6~4.5 37 19.7~19.8 4.5~4.4 67 21.1~21.2 4.2~4.1 15 21.7~21.8 4.1~4.0 29 22.5~22.6 4.0~3.9 17 23.8~23.9 3.8~3.7 43 25.8~25.9 3.5~3.4 14 27.2~27.3 3.3~3.2 57 27.7~27.8 3.3~3.2 100 28.3~28.4 3.2~3.1 53 28.7~28.8 3.2~3.1 92 29.2~29.3 3.1~3.0 44 32.2~32.3 2.8~2.7 20 32.6~32.7 2.8~2.7 14 33.1~33.2 2.8~2.7 41 33.9~34.0 2.7~2.6 44
(24) The synthesized product was the PST-20 zeolite of the following chemical formula 1-1 without ZSM-25 zeolite as an impurity.
0.48Na.sub.2O:0.46SrO:1.0Al.sub.2O.sub.3:6.68SiO.sub.2(1-1)
(25) According to a thermogravimetric analysis and an element analysis of the solid powder obtained in Example 2, the PST-20 zeolite contained about 10.5 wt. % of water and 5.0 wt. % of TEA cations. Further, an inductive coupled plasma (ICP) analysis showed that the Si/Al ratio of the product was 3.3.
(26) The scanning electron microscopy (SEM) was performed to make it sure that the PST-20 zeolite was a pure substance without a physical mixture. As a result, very uniform plate crystals were observed, but no other crystal forms appeared (Refer to
Comparative Example 2-1: (Increase in Reaction Time)
(27) The procedures were performed in the same manner as described in Example 2, excepting that the final reaction mixture was heated at 145 C. for 14 days to obtain a solid product, which was repeated washed with water and then dried at the room temperature. According to the results (
Example 3: Preparation of PST-20 Zeolite
(28) In a plastic beaker, 0.76 g of 50 wt. % sodium hydroxide (NaOH) was added to 5.04 g of deionized water. After adding 0.48 g of aluminum hydroxide (Al(OH).sub.3.H.sub.2O), the resultant mixture was agitated for one hour to prepare an aqueous solution A. Apart from this, 2.70 g of colloidal silica sol (Ludox As-40), 0.15 g of calcium nitrate (Ca(NO.sub.3).sub.2) and 2.79 g of TEABr were added to 10.08 g of deionized water, and the resultant mixture was agitated for one hour to prepare an aqueous solution B. The aqueous solution A was slowly added to the aqueous solution B, and the mixed solution was agitated for 24 hours to obtain a reaction mixture having the composition of the following chemical formula 2.
0.25Ca(NO.sub.3).sub.2:1.9Na.sub.2O:1.0Al.sub.2O.sub.3:5.2TEABr:7.2SiO.sub.2:390H.sub.2O[Chemical Formula 2]
(29) The reaction mixture thus obtained was moved to a Teflon reactor, put into a stainless steel container and heated at 150 C. for 7 days to yield a solid product, which was then repeatedly washed with water and dried at the room temperature.
(30) The solid powder obtained in Example 3 was subjected to an X-ray diffraction analysis. The results of the X-ray diffraction analysis are presented in
Example 4: Preparation of PST-20 Zeolite
(31) In a plastic beaker, 0.76 g of 50 wt. % sodium hydroxide (NaOH) was added to 5.06 g of deionized water. After adding 0.48 g of aluminum hydroxide (Al(OH).sub.3.H.sub.2O), the resultant mixture was agitated for one hour to prepare an aqueous solution A. Apart from this, 2.70 g of colloidal silica sol (Ludox As-40), 0.33 g of barium nitrate (Ba(NO.sub.3).sub.2) and 2.79 g of TEABr were added to 10.12 g of deionized water, and the resultant mixture was agitated for one hour to prepare an aqueous solution B. The aqueous solution A was slowly added to the aqueous solution B, and the mixed solution was agitated for 24 hours to obtain a reaction mixture having the composition of the following chemical formula 3.
0.50Ba(NO.sub.3).sub.2:1.9Na.sub.2O:1.0Al.sub.2O.sub.3:5.2TEABr:7.2SiO.sub.2:390H.sub.2O[Chemical Formula 3]
(32) The reaction mixture thus obtained was moved to a Teflon reactor, put into a stainless steel container and heated at 145 C. for 4 days to yield a solid product, which was then repeatedly washed with water and dried at the room temperature.
(33) The solid powder obtained in Example 4 was subjected to an X-ray diffraction analysis. The results of the X-ray diffraction analysis are presented in
Example 5: Preparation of PST-20 Zeolite
(34) In a plastic beaker, 0.30 g of 50 wt. % sodium hydroxide (NaOH) was added to 2.03 g of deionized water. After adding 0.19 g of aluminum hydroxide (Al(OH).sub.3.H.sub.2O), the resultant mixture was agitated for one hour to prepare an aqueous solution A. Apart from this, 1.08 g of colloidal silica sol (Ludox As-40), 0.05 g of potassium nitrate (KNO.sub.3), 0.84 g of TEABr, and 0.35 g of 18-crown-6 were added to 4.05 g of deionized water, and the resultant mixture was agitated for one hour to prepare an aqueous solution B. The aqueous solution A was slowly added to the aqueous solution B, and the mixed solution was agitated for 24 hours to obtain a reaction mixture having the composition of the following chemical formula 4.
1.3 18-crown-6:0.5KNO.sub.3:1.9Na.sub.2O:1.0Al.sub.2O.sub.3:3.9TEABr:7.2SiO.sub.2:390H.sub.2O[Chemical Formula 4]
(35) The reaction mixture thus obtained was moved to a Teflon reactor, put into a stainless steel container and heated at 150 C. for 5 days to yield a solid product, which was then repeatedly washed with water and dried at the room temperature to obtain a solid powder.
(36) The solid powder obtained in Example 5 was subjected to an X-ray diffraction analysis. The results of the X-ray diffraction analysis are presented in
Example 6: Preparation of PST-20 Zeolite Using RbNO3 and 18-Crown-6
(37) In a plastic beaker, 0.30 g of 50 wt. % sodium hydroxide (NaOH) was added to 2.03 g of deionized water. After adding 0.19 g of aluminum hydroxide (Al(OH).sub.3.H.sub.2O), the resultant mixture was agitated for one hour to prepare an aqueous solution A. Apart from this, 1.08 g of colloidal silica sol (Ludox As-40), 0.08 g of rubidium nitrate (RbNO.sub.3), 0.84 g of TEABr, and 0.35 g of 18-crown-6 were added to 4.05 g of deionized water, and the resultant mixture was agitated for one hour to prepare an aqueous solution B. The aqueous solution A was slowly added to the aqueous solution B, and the mixed solution was agitated for 24 hours to obtain a reaction mixture having the composition of the following chemical formula 5.
1.3 18-crown-6:0.5RbNO.sub.3:1.9Na.sub.2O:1.0Al.sub.2O.sub.3:3.9TEABr:7.2SiO.sub.2:390H.sub.2O[Chemical Formula 5]
(38) The reaction mixture thus obtained was moved to a Teflon reactor, put into a stainless steel container and heated at 150 C. for 5 days to yield a solid product, which was then repeatedly washed with water and dried at the room temperature.
(39) The solid powder obtained in Example 6 was subjected to an X-ray diffraction analysis. The results of the X-ray diffraction analysis are presented in
Example 7: Adsorption of Carbon Dioxide
(40) To evaluate the PST-20 zeolite prepared in Example 2 in regards to the adsorption of carbon dioxide gas, 100 mg of the zeolite specimen was put into a quartz tube, which was then heated up to 250 C. at the rate of 10 C./min under the reduced pressure of 0.009 torr and maintained at 250 C. for 2 hours to achieve a complete dehydration. The dehydrated zeolite was cooled down to the room temperature under vacuum and maintained at 25 C. using a water circulator to measure the adsorbed amount of carbon dioxide while the pressure of the carbon dioxide gas was continuously varied. The measurement results are presented in
Example 7-1: Adsorption of Nitrogen
(41) To evaluate the PST-20 zeolite prepared in Example 2 in regards to the adsorption of nitrogen gas, the procedures were performed in the same manner as described in Example 7 to measure the adsorbed amount of nitrogen by the PST-20 zeolite at 25 C. while the pressure of the nitrogen gas was continuously varied. The measurement results are presented in
Example 7-2: Adsorption of Methane
(42) To evaluate the PST-20 zeolite prepared in Example 2 in regards to the adsorption of methane gas, the procedures were performed in the same manner as described in Example 7 to measure the adsorbed amount of methane by the PST-20 zeolite at 25 C. while the pressure of the methane gas was continuously varied. The measurement results are presented in
(43) Table 5 shows the selectivity for carbon dioxide against nitrogen and methane at pressure of 0.1 bar or 1.0 bar based on the adsorption for different gases as measured in Examples 78, 87-1 and 78-2. Particularly, the PST-20 zeolite had a very high selectivity for carbon dioxide at low pressure.
(44) TABLE-US-00006 TABLE 5 0.1 bar 1.0 bar CO.sub.2/N.sub.2 selectivity 24 7 CO.sub.2/NH.sub.4 selectivity 120 19
Example 8: Calcined PST-20 and Adsorption of Carbon Dioxide Using the Same
(45) 100 mg of the PST-20 zeolite prepared in Example 2 was put into a stationary microreactor having an inner diameter of 0.64 cm. While an ammonium (NH.sub.3) gas was flowing into the reactor at a rate of 50 cc/min, the reactor was heated up to 500 C. at a rate of 1 C./min and maintained at 500 C. for 4 hours to completely calcine the specimen. According to a thermogravimetric analysis and an element analysis, all the TEA cations in the PST-20 zeolite were combusted and the PST-20 zeolite contained 14.2 wt. % of water alone. The solid powder thus obtained was subjected to an X-ray diffraction analysis. The results are presented in Table 6.
(46) TABLE-US-00007 TABLE 6 2 d 100 I/Io 11.5 7.7 100 12.8 6.9 79 13.1 6.7 43 14.0 6.3 45 14.1 6.3 35 16.4 5.4 37 18.1 4.9 37 19.7 4.5 30 20.1 4.4 53 20.5 4.3 26 21.6 4.1 15 22.2 4.0 16 24.2 3.7 38 26.8 3.3 16 27.7 3.2 41 28.2 3.2 82 29.3 3.0 66 29.8 3.0 47 33.7 2.7 20 34.6 2.6 27
(47) To evaluate the calcined PST-20 zeolite in regards to the adsorption of carbon dioxide gas, the procedures were performed in the same manner as described in Example 7 to measure the adsorbed amount of carbon dioxide by the PST-20 zeolite at 25 C. while the pressure of the carbon dioxide gas was continuously varied. The measurement results are presented in
Example 9: Adsorption of Carbon Dioxide Using Ion-Exchanged and Dehydrated PST-20
(48) 1.0 g of the PST-20 zeolite prepared in Example 2 was added to 50 ml of a 1.0M solution of sodium nitrate (NaNO.sub.3) and subjected to ion exchange at 80 C. for 6 hours to yield a solid product. The solid product thus obtained was repeatedly washed with water and dried at the room temperature. 100 mg of the zeolite specimen (Na-PST-20) prepared by performing these procedures twice was put into a quartz tube, which was then heated up to 250 C. at the rate of 10 C./min under the reduced pressure of 0.009 torr and maintained at 250 C. for 2 hours to achieve a complete dehydration. The dehydrated zeolite was cooled down to the room temperature under vacuum and maintained at 25 C. using a water circulator to measure the adsorbed amount of carbon dioxide while the pressure of the carbon dioxide gas was continuously varied. The measurement results are presented in
Example 10: Adsorption of Carbon Dioxide Using Dehydrated PST-20
(49) 300 mg of the PST-20 zeolite prepared in Example 2 was put into a stationary microreactor having an inner diameter of 0.64 cm. While a helium gas was flowing into the reactor at a rate of 100 cc/min, the reactor was heated up to 250 C. at a rate of 2 C./min and maintained at 250 C. for 6 hours to completely dehydrate the specimen. The specimen was cooled down to the room temperature in an atmosphere of helium. Subsequently, mixed gases of carbon dioxide and nitrogen were flowed into the reactor at a rate of 20 cc/min. The amount of the gas passing through the reactor was analyzed using a mass spectrometer (Pfeiffer Prisma QMS 200). The results are presented in
Example 11
(50) 300 mg of the PST-20 zeolite prepared in Example 2 was put into a stationary microreactor having an inner diameter of 0.64 cm. While a helium gas was flowing into the reactor at a rate of 100 cc/min, the reactor was heated up to 250 C. at a rate of 2 C./min and maintained at 250 C. for 6 hours to completely dehydrate the specimen. The specimen was cooled down to the room temperature in an atmosphere of helium. Subsequently, mixed gases of carbon dioxide and nitrogen were flowed into the reactor at a rate of 20 cc/min. The amount of the gas passing through the reactor was analyzed using a mass spectrometer (Pfeiffer Prisma QMS 200). The results are presented in
Example 12
(51) 130 mg of the PST-20 zeolite prepared in Example 2 was put into a 5 ml autoclave. Under the reduced pressure of 0.009 torr, the autoclave was heated up to 200 C. at a rate of 10 C./min and maintained at 200 C. for 6 hours to achieve a complete dehydration. The dehydrated specimen was cooled down to the room temperature under vacuum and maintained at 25 C. using a water circulator. Subsequently, a pressure of 2.7 bar was applied to the autoclave containing the specimen in a 12.39 ml reservoir, and a measurement was performed to determine the time taken for the final equilibrium pressure of the reservoir and the autoclave to reach 1.2 bar due to the adsorption of carbon dioxide by the specimen under the defined pressure. The measurement results are presented in