HIGH THROUGHPUT RADIOCHEMISTRY SYSTEM
20220401960 · 2022-12-22
Assignee
Inventors
- R. Michael Van Dam (Los Angeles, CA)
- Jia Wang (Los Angeles, CA, US)
- Alejandra Rios (Los Angeles, CA, US)
- Philip Chao (Los Angeles, CA, US)
- Jason Jones (Los Angeles, CA, US)
Cpc classification
B01J2219/00378
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5085
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00495
PERFORMING OPERATIONS; TRANSPORTING
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/089
PERFORMING OPERATIONS; TRANSPORTING
B01L9/527
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00409
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00317
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00369
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0829
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/165
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00587
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00619
PERFORMING OPERATIONS; TRANSPORTING
B01J19/0046
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A radiosynthesis system is disclosed that leverages droplet microfluidic radiosynthesis and its inherent advantages including reduction of reagent consumption and the ability to achieve high molar activity even when using low starting radioactivity. The radiosynthesis system enables the parallel synthesis of radiolabeled compounds using droplet-sized reaction volumes. In some embodiments, a single heater is used to create multiple reaction or synthesis sites. In other embodiments, separate heaters are used to create independently-controlled heating conditions at the multiple reaction or synthesis sites. In one embodiment, a four-heater setup was developed that utilizes a multi-reaction microfluidic chip and was assessed for the suitability with high-throughput radiosynthesis optimization. Replicates of several radiochemical operations including the full synthesis of various PET tracers revealed the platform to have high repeatability (e.g., consistent fluorination efficiency). The system may also be used for synthesis optimization.
Claims
1. A high throughput chemical synthesis system comprising: a heater platform containing one or more heaters therein and defining an upper surface configured to hold at least one microfluidic chip or substrate thereon; a cooling device in thermal contact with the heater platform; and wherein the at least one microfluidic chip or substrate comprises a plurality of reaction sites formed thereon.
2. The system of claim 1, wherein the heater platform comprises a thermally insulating material.
3. The system of claim 1, wherein the cooling device comprises one of: one or more fans, a heat sink, a heat pipe, a liquid cooler, evaporative cooler, and a thermoelectric cooler.
4-5. (canceled)
6. The system of claim 3, wherein the heater platform comprises a plurality of independently controllable heaters and one or more cooling devices.
7. (canceled)
8. The system of claim 1, further comprising at least one controller configured to operate the one or more heaters and the cooling device.
9. The system of claim 1, further comprising a robotic system for reagent dispensing and product collecting/sampling, the robotic system comprising a robotic moveable gantry configured to move in the x, y, and z direction and having a pipette/dispenser head secured to the moveable gantry.
10. The system of claim 1, further comprising a chromatographic separation unit comprising one of a high-performance liquid chromatography (HPLC) unit or an ultra-performance liquid chromatography (UPLC) unit.
11. (canceled)
12. The system of claim 6, further comprising one or more controllers configured to control the temperature of the plurality of independently controllable heaters and one or more cooling devices.
13. The system of claim 1, wherein the heater platform comprises one or more features configured to direct airflow across at least one surface of the one or more heaters.
14. The system of claim 1, wherein the microfluidic chip or substrate comprises a hydrophobic coating patterned with hydrophilic regions at the plurality reaction sites.
15. (canceled)
16. The system of claim 9, further comprising a priming sensor.
17. The system of claim 9, wherein the robotic system comprises one or more microplate storage areas and at least one or more pipette tip racks.
18. The system of claim 17, wherein the robotic system comprises one or more TLC plate holders.
19. A high throughput radiochemistry system comprising: a heater platform containing one or more heaters therein and defining an upper surface configured to hold a plurality of microfluidic chips or substrates thereon, wherein the plurality of microfluidic chips or substrates have a plurality of reaction sites formed thereon, the heater platform containing a plurality of independently controllable heaters; one or more cooling devices in thermal contact with the heater platform; a robotic system for reagent dispensing and product collecting/sampling, the robotic system comprising a robotic moveable gantry configured to move in the x, y, and z direction and having a pipette/dispenser head secured to the moveable gantry, the pipette/dispenser head having a plurality of dispensers and a pipette cone disposed therein; and one or more microplate storage areas and at least one or more pipette tip racks.
20. The system of claim 19, further comprising one or more controllers configured to control the plurality of independently controllable heaters, the one or more cooling devices, and movement of the robotic moveable gantry.
21. (canceled)
22. The system of claim 19, wherein the pipette cone is coupled to a moveable actuator.
23. The system of claim 19, wherein the one or more cooling devices comprises one or more of: a fan, a heat sink, a heat pipe, a liquid cooler, evaporative cooler, and a thermoelectric cooler.
24. The system of 19, further comprising a priming sensor, the priming sensor comprising a light beam emitter and receiver.
25. The system of claim 19, wherein the robotic system comprises one or more TLC plate holders.
26. A method of performing radiochemical synthesis using the system of claim 1, comprising: loading one or more reagents or radiochemical precursors on the plurality of reaction sites with the pipette/dispenser head; and subjecting the one or more reagents or radiochemical precursors to one or more temperature-controlled operations while disposed on the heater platform to synthesize a radiochemical product.
27. The method of claim 26, wherein the temperature-controlled operations comprise one or more of evaporation, boiling, heating, cooling, or temperature maintenance.
28. The method of claim 26, further comprising collecting the radiochemical product and analyzing the collected product with one or more of a dose calibrator, gamma counter, GC-MS, LC-MS, radio-HPLC, radio-UPLC, or radio TLC.
29-32. (canceled)
33. The method of claim 26, further comprising loading one or more microfluidic chips or substrates on the heater platform prior to the loading of one or more reagents or radiochemical precursors.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
[0051]
[0052] Each reaction site 14 is a shallow cylindrical “well” that holds the liquid volume. In one particular embodiment that uses four (4) reaction sites on a single microfluidic chip or substrate 10, the thickness of the hydrophobic coating 12 was about 127±6 nm (n=4), which determined using a stylus profiler (Dektak 150 Surface Profiler, Plainview, N.Y., USA. The microfluidic chip or substrate 10 used for experiments described herein was 25 mm×27.5 mm with four (4) hydrophilic reaction sites 14 (diameter of 4 mm). Of course, it should be appreciated that other geometries and dimensions may be used for the microfluidic chip or substrate 10 and the reaction sites 14 including additional hydrophilic reaction sites 14 as explained herein. For example,
[0053] Although each reaction site 14 is a shallow cylindrical “well” (with volume ˜1.6 μL for a 4 mm diameter spot on a 2×2 microfluidic chip or substrate 10, and ˜0.90 μL for a 3 mm diameter spot on a 4×4 microfluidic chip or substrate 10), each reaction site 14 can actually hold significantly more volume by acting as a “hydrophilic trap.” Depending on the properties of the liquid, droplets up to ˜40 μL could be loaded into the 4 mm diameter reaction sites 14 without overflowing onto the surrounding hydrophobic region.
[0054] To prepare the 25 mm×27.5 mm tested microfluidic chips or substrates 10, a silicon wafer was spin-coated with Teflon® AF 2400 (Dupont) to form a hydrophobic coating 12 of 150 nm thickness, followed by photoresist (SPR220-7, MicroChem). The photoresist was exposed to UV with the designed mask and developed in MF-26A developer. This layer then acts as an etch mask for subsequent dry-etching for patterning the Teflon®. Finally, the wafer was diced, and photoresist stripped from the microfluidic chips or substrates 10 with acetone and isopropanol.
[0055] With reference to
[0056] The one or more heaters 24 are embedded or potted within the heater platform 22 according to one embodiment. The material of the heater platform 22 is preferably a thermally insulating material such as a ceramic or calcium silicate. An example of a material that can be used for the heater platform 22 is Firetemp® X which is an inorganic, noncombustible high temperature insulation material made primarily of lime, silica, and reinforcing fibers. The insulating material of the heater platform 22 prevents heat from one heater from transferring to another separate microfluidic chip or substrate 10 (e.g., prevents thermal crosstalk).
[0057]
[0058] As seen in
[0059] The heaters 24 may include high-power ceramic heaters such as Watlow advance ceramic heaters ˜23 mm wide and ˜23 mm long, although they are not limited to a specific manufacturer or brand. Each of the four (4) heaters 24 was mounted in a heater platform 22 made from ceramic insulating material.
[0060] To use the system 20, fluid droplets that contain reagents, precursors, solvents, or wash solutions are loaded onto the reaction sites 14 on the one or more microfluidic chips or substrates 10. Likewise, products that are generated at the reaction sites 14 may be removed from the reaction sites 14. In one embodiment, fluid droplets are loaded and/or removed via a manual operation. This may be done, for example, using a pipette, syringe, or the like. In another embodiment, as described further herein, a robotic fluid handling system
[0061] In one embodiment, all the reaction sites 14 associated with a particular heater 24 and loaded with reagents proceed in parallel with one another. Alternatively, a sequential operation may be used where a fraction of the reaction sites 14 in a microfluidic chip or substrate 10 are heated followed by loading of a remaining fraction of the reaction sites 14 and then subject to another heating operation. This later approach enables one to obtain more reaction times and temperatures out of a single heater 14 with the tradeoff of losing some parallelism.
[0062] The heaters 24 may be calibrated to ensure that the desired temperatures can be maintained as needed. For example, each heater 24 can be immersed into a well-stirred oil-bath and the temperature monitored using the built-in thermocouple 46 using a calibrated meter. For several different settings of the hotplate or oven, the oil temperature is recorded using a calibrated thermometer along with the steady-state temperature of the heater thermocouple 46. From two or more points, a calibration curve (e.g., linear) can be generated relating the signal from the integrated thermocouple 46 to the average heater temperature.
[0063] The heaters 24 may also be calibrated by coating the same with a material of well-defined emissivity (e.g., commercially available optical black paints). The average surface temperature of the heater 24 can be monitored with an infrared camera. Each heater 24 is heated to different temperatures using heater control circuitry, and both the surface temperature (via thermal camera) and internal temperature (via integrated thermocouple 46) are recorded. From two or more points, a calibration curve (e.g., linear) can be generated relating the signal from the integrated thermocouple 46 to the heater average surface temperature. Of course, other calibration techniques known to those skilled in the art may be used.
[0064] The systems 20, 60 described herein may be used in a number of applications including but not limited to reaction optimization and for the synthesis of multiple different compounds for screening studies. As explained herein, one particular application involves the synthesis of radiochemicals and/or radiopharmaceuticals but the systems have application to any small volume fluid synthesis. An example would be to perform screening of reaction conditions for a particular step in a long multi-step organic synthesis sequence. The small-scale reactions do not consume very much reagent but would provide useful information on how to optimally proceed (with the highest yield) during the subsequent steps in the synthesis process. For radiopharmaceuticals, the systems 20, 60 enables the rapid screening of multiple conditions in parallel for the labelling of a library of related compounds for screening/comparison for in vivo and/or in vitro properties. The systems 20, 60 allow for significant space savings as multiple compounds may be labelled within a single hot/mini-cell 150 to increase the variety and/or capacity of PET tracers produced at a radiopharmacy. Different conditions or parameters include, for example, reaction time, reaction temperature, reagent concentration, reagent/precursor volume, reagent solvent type, quantity of radioisotope, salt type and/or phase transfer catalyst, concentration of salts and/or phase transfer catalyst, precursor concentration, type of concentration/dilution solution, etc. and greatly accelerates optimization. The platform may also be used to optimize additional reaction steps such as type of deprotectant, concentration of deprotectant, deprotection reaction time, deprotection reaction temperature, and the like). Examples of radiochemicals that may be synthesized with the systems 20, 60 include, for example, [18F]Fallypride and [18F]Flumazenil, [18F]FDOPA, [18F]FET, [18F]Florbetaben, [18F]PBR06. Other compounds labeled with fluorine-18, or compounds labeled with other radioisotopes, can also be synthesized with the system.
[0065] While the cooler device(s) 30 may include one or more fans in certain embodiments, in other embodiments, the cooler(s) 30 may include one or more of a heat sink, heat pipe, liquid cooler, evaporative cooling, and thermoelectric cooler. In some embodiments, fans may be incorporated with these other cooling device 30 modalities.
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[0067] The base plate or bottom 62b of the frame 62 is provided with nests 64 that act as respective holding areas for microwell plates 66 (two are illustrated in
[0068] The base plate or bottom 62b of the frame 62 also supports a fork 74 (also illustrated in
[0069]
[0070] Referring back to
[0071] As best seen in
[0072] This advantageously allows much greater efficiency of operations such as collecting the crude reaction product from the microfluidic chip or substrate 10, which involves typically 3-4 repeats of (i) dispensing collection solution with a non-contact dispenser 88, (ii) aspirating diluted reaction product with the pipette tip 76, (iii) move to a well plate 66 location, (iv) dispensing the contents of the pipette tip 76. As seen in 4H, the pipette cone 102 includes lumen for the passage of fluid. The pipette cone 102 is coupled to a pump 108 via tubing or other conduit 110. The pump 108 may include a syringe pump but other commercially available pipetting pumping sources or other built-in pump may also be used.
[0073] The moveable gantry 84 operates using a series of motors 116x (for x-axis movement), 116y (for y-axis movement), 116z (for z-axis movement). Each motor 116x, 116y, 116z is coupled to a carriage 118x, 118y, 118z via a belt (not shown) (for carriages 118x, 118y) and a leadscrew for carriage 118z. Of course, other drive mechanisms may also be used such as linear motors or the like. The respective carriage 118x, 118y, 118z moves along a rail or slide in the designated direction (i.e., x, y, or z direction). With reference to
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[0077] It should be appreciated that various software 134 architectures may be used and the actual commands or instructions used to control the various sub-systems may be differently implemented (e.g., different commands, arguments, etc.) The sequence of operations may also be programmed using a graphical user interface (GUI) or the like that allows one to drag-and-drop different unit operations in sequence instead of script files.
[0078] Table 1 below lists commands that the system 60 uses to perform a high-throughput experiment. The commands are meant to be broad in scope and experimentally intuitive to allow for many synthesis methods to be performed with this system 60 with a minimum of implementation knowledge required of the operator. For each command, the required inputs as well as a description of its actions in a general sense are included. A “set” notation is used for ease of specifying locations within a given plate or chip when designing a method.
TABLE-US-00001 TABLE 1 Command Description and Syntax Parameter Description Transfer_1N_Plate-Chip Transfer a specified volume from 1 SET_FROM_Plate Set describing well location plate well to N different reaction to transfer from (P, X, Y) sites on installed chips SET_TO_Chip Set describing reaction sites Transfer_1N_Plate-Chip to transfer to (P, X, Y) (SET_FROM_Plate, SET_TO_Chip, Volume_Total Total volume required to VolumeTotal, VolumeEach) aspirate from the well Volume_Each Volume to be dispensed to each chip site Transfer_NN_Plate-Chip Transfer a specified volume from SET_FROM_Plate Set describing well locations N different plate wells to N to transfer from (P, X, Y) different reaction sites on SET_TO_Chip Set describing reaction sites installed chips to transfer to (P, X, Y) Transfer_NN_Plate-Chip Volume_Each Volume to be dispensed to (SET_FROM_Plate, SET_TO_Chip, each chip site VolumeEach, Mix) Mix Boolean to define if mixing should occur after each transfer Transfer_1N_Chip-Plate Transfer a specified volume from 1 SET_FROM_Chip Set describing reaction sites different reaction sites on installed to transfer from (P, X, Y) chips to N different wells SET_TO_Plate Set describing plate wells Transfer_1N_Chip-Plate to transfer to (P, X, Y) (SET_FROM_Chip, SET_TO_Plate, Volume_Total Total volume required to VolumeTotal, VolumeEach) aspirate from the reaction site Volume_Each Volume to be dispensed to each chip site Transfer_NN_Chip-Plate Transfer a specified volume from SET_FROM_Chip Set describing reaction sites N different reaction sites on to transfer from (P, X, Y) installed chips to N different SET_TO_Plate Set describing plate wells wells to transfer to (P, X, Y) Transfer_NN_Chip-Plate Volume_Each Volume to be dispensed to (SET_FROM_Chip, SET_TO_Plate, each well VolumeEach, Mix) Mix Boolean to define if mixing should occur after each transfer Dispense_Chip Dispense a volume of reagent from #Dispenser Dispenser variable for this desired dispenser to reaction sites dispense, defined beforehand Dispense_Chip(#Dispenser, in method SET_TO_Chip, Volume) SET_TO_Chip Set describing the reactions sites to dispense reagent to (P, X, Y) Volume Volume to be dispensed to each reaction site (μL) Dispense_Plate Dispense a volume of reagent from #Dispenser Dispenser variable for this desired dispenser to plate wells dispense, defined beforehand Dispense_Plate(#Dispenser, in method SET_TO_Plate, Volume) SET_TO_Plate Set describing the plate wells to dispense reagent to (P, X, Y) Volume Volume to be dispensed to each reaction site (μL) Heat Sets the array of heaters to the Array Syntax ((Temperature1, specified temperature for the Duration1), (Temperature2, specified duration Duration2) . . .) Heat([(Temperature, Temperature Temperature set point for Duration)]) the heater (° C.) Duration Time that the heater should stay at the specified set point (s) Heat_Replenish Sets the array of heaters to the Array Syntax ((Temperature1, specified temperature for the Duration1), (Temperature2, specified duration, and also Duration2) . . .) dispenses a specific volume to all Temperature Temperature set point for heaters which have not yet reached the heater (° C.) their specified duration every Duration Time that the heater should interval stay at the specified set Heat_Replenish([(Temperature, point (s) Time)], #Dispenser, #Dispenser Dispenser variable for this ReplenishTime, (SET_Replenish, dispense, defined beforehand Volume)) in method ReplenishTime Interval that must pass between each dispensing to the active chips (s) SET_Replenish Previously defined chip set of all reaction sites that require replenishment. Sites on heaters that have finished their Duration are skipped during dispensing Volume Volume to be dispensed to each reaction site (μL) Plate-TLC Transfers a small volume from N plate SET_FROM_Plate Set describing well locations wells to TLC plates which take up one to transfer from (P, X, Y) of the other plate locations SET_TLC Set describing TLC plate Plate-TLC (SET_FROM_Plate, locations to spot to (P, X, Y) SET_TLC, Volume) Volume Volume to be dispensed to each reaction site (μL) Collect_Chip Dispenses collection solvent to SET_FROM_Chip Set describing reaction sites reaction sites and then transfers to transfer from (P, X, Y) that volume to plate wells in series, SET_TO_Plate Set describing plate wells with multiple repeat to transfer to (P, X, Y) dispense/transfers per site #Dispenser Dispenser variable for this Collect_Chip(SET_FROM_Chip, dispense, defined beforehand SET_TO_Plate, #Dispenser, in method Volume_dispense, Volume_dispense Volume to dispense each time Volume_initial, N_repeats) a transfer happens (μL) Volume_initial Estimated volume expected to be at the reaction sites at the beginning of this action (μL) N_repeats Number of times to repeat the dispense and transfer routine per site
[0079] With reference to
[0080] The pipette/dispenser head 86 in the robotic system is able to move to the different working areas of the device to perform the desired operation. This may include, for example, depositing reagents or other fluids from the dispensers 88 onto the microfluidic chip or substrate 10. Further, the pipette cone 102 may be moved to load a pipette tip 76 which can then be used to a reaction site 14 to transfer the reaction site contents to another working area (e.g., a microwell plate 66 or the TLC plate 72). The pipette cone 102 (with pipette tip 76) may also be used to transfer fluid from the well(s) of the microwell plate 66 to the microfluidic chip or substrate 10 (e.g., precursors, crude product, purified or formulated product or other fluids). Also, for reaction optimizations, it may be preferably to prepare dilution series which are stored in the microwell plate 66 which can then be transferred to the microfluidic chip or substrate 10 using the pipette cone 102 with pipette tip 76.
[0081] As explained herein, the systems 20, 60 described herein may be used to quickly optimize synthesis reactions by enabling multiple reactions to be explored in parallel, each condition with multiple replicates.
[0082] In reaction optimization experiments, in one embodiment, one plate position would contain a pipette tip rack 68 with clean/sterile pipette tips 76, and another plate position for a microwell plate 66 would store the crude product and/or a TLC holder 70 where small samples of the crude product would be deposited. In applications to radiolabel a library of one or more compounds and prepare them for cell assays or injection for imaging, one microwell plate 66 would contain the different compounds/precursors to be labeled, one plate position would contain a pipette tip rack 68 with clean/sterile pipette tips 76, one microwell plate 66 would store the crude products, and one microwell plate 66 would be used to formulate and store the purified crude products. (The purification could be performed for example by ultra-performance liquid chromatography (UPLC)). For both types of applications, all other reagents would be loaded via the non-contact dispensers 88 and stored in reagent vials 92.
[0083] In an alternative configuration, various functions may be integrated into a single well plate 66. For example, a fraction of the well plate 66 may contain precursors and another fraction may be empty that can be used to collect crude product from the chip. Other configurations are possible that combine multiple functions onto a single or multiple well plates 66 or similar fluid holders. Custom liquid holders or containers may be used to hold the various reagents, solvents, wash solutions, crude product, etc. The liquid holders or containers may be integrated into one or more cassettes which have the desired volumes needed for the particular synthesis process. This could lead to a more integrated approach where a single custom well plate or cassette could satisfy all needs of the particular experiment or synthesis operation. Such integration could reduce operating costs, improve speed (limiting the amount of distance pipetting robot needs to move), but would reduce flexibility.
[0084] The system 20 of
[0085] First, at each site, an 8 μL droplet of [.sup.18F]fluoride (˜3.7 MBq) mixed with TBAHCO.sub.3 (240 nmol) was added and then dried at 105° C. for 1 min. Then, a 6 μL droplet of tosyl-fallypride precursor (39 mM) in 1:1 v/v thexyl alcohol/MeCN was added and reacted for 7 min at 110° C. Finally, 20 μL collection solution (90:10 v/v MeOH:water) was loaded on the reaction site 14 to dissolve resulting compounds and the mixed droplet was collected from the microfluidic chip 10. Each reaction site 14 was independently collected for analysis via 3 repeats of the collection process.
[0086] Performance of synthesis was evaluated with dose calibrator and radio thin layer chromatography (radio-TLC; to assess reaction progress) as well as Cerenkov imaging (to assess distribution of radioactivity). When performing synthesis optimization, the droplet synthesis was carried out using multiple sets of conditions to optimize the crude radiochemical yield (RCY). More conditions and/or replicates could be performed in parallel by using chips containing greater number of reaction sites.
[0087] Results of the cross-contamination test showed that no radioactivity is transferred from site-to-site during the [.sup.18F]fluoride drying process. The initial syntheses were performed using the reaction conditions adapted from Wang et al. to gather baseline performance. See Wang et al., Lab Chip, 2017, 17, 4342-4355. The adapted protocol used 30 nmol of TBAHCO.sub.3 and a 4 μL droplet of tosyl-fallypride precursor (77 mM). In repeated experiments under identical conditions, high variability of crude RCY was observed from 38-84%, suggesting the reactions were either highly sensitive to certain conditions (e.g. reagent amount) or to a variable that was not accounted for.
[0088] The impact of the amount of TBAHCO.sub.3 in the reaction was investigated. Standard deviations of data points were small, and the yield showed a clear dependence on the amount of base. From nearly zero yield at low base amount, the yield sharply rises to ˜86% at ˜80 nmol of base, where it remains relatively stable, and then falls off again with higher base amounts. The highest yield (92±1%, n=2) was obtained at 240 nmol. The very high sensitivity to base at 30 nmol may suggest why high variability was observed under the original synthesis conditions: a small variation in the amount of base (e.g. due to pipetting error when adding the [.sup.18F]fluoride/TBAHCO.sub.3 solution) could result in large variation in yield. The relatively low slope in the 80-240 nmol range suggests the yield would be fairly immune to pipetting errors.
[0089] The effect of fluorination reaction volume on yield was evaluated, using 240 nmol of TBAHCO.sub.3 in the initial [.sup.18F]fluoride/TBAHCO.sub.3 droplet and 77 mM concentration of precursor solution. The crude RCY yield showed a strong dependence on reaction volume, rising from a moderate value (43±3%, n=4) for a 2 μL reaction to nearly 100% for volumes of 4, 6, and 8 μL. Based on visual observations, it was suspected that the smaller volumes are not sufficient to fully wet the reaction site and thus some of the dried [.sup.18F]TBAF residue remaining after the drying step does not get dissolved into the reaction droplet. A reaction volume of 6 μL was chosen for subsequent experiments as in that region the flat slope of the graph indicates an insensitivity to errors in precursor droplet volume.
[0090] Finally, the influence of precursor concentration was explored, when using 240 nmol of TBAHCO.sub.3 and a 6 μL fluorination reaction volume. Crude RCY was near zero for low precursor concentrations, increasing rapidly with precursor concentration, and reaching a plateau with near 100% yield above ˜40 mM. At the optimal conditions (240 nmol TBAHCO.sub.3, 6 μL reaction volume, and 39 mM precursor concentration), the fluorination efficiency was 96.0±0.5% (n=2) and crude RCY was 87±3% (n=2).
[0091]
[0092]
[0093] Cerenkov imaging revealed an absence of cross-contamination even at the 4×4 configuration and the closer spacing between adjacent reaction sites 14. The performance of radiochemistry processes and reactions exhibited high consistency among reaction sites 14 on the high-throughput microfluidic chip 10. This suggests that the platform can be used to quickly optimize reactions (e.g., synthesis of [.sup.18F]fallypride or other radiochemicals) by enabling multiple reaction conditions to be explored in parallel, each condition with multiple replicates. In addition, multiple parameters such as TBAHCO.sub.3 and precursor concentrations were tested within a single day. While sixteen (16) conditions were demonstrated here, the platform could be further scaled by increasing the number of reactions per microfluidic chip 10 or the number of heaters 24. For example, a multi-heater 24 embodiment may be used to perform reactions at different temperatures or at the same temperature but with different heating times. In addition, the design of the microfluidic chip or substrate 10 enables one to easily modify concentrations, solvents, volumes, etc. from reaction site 14 to reaction site 14.
[0094] For example, the synthesis of [.sup.18F]fallypride was optimized as a function of TBAHCO.sub.3 and precursor concentrations in a single day for a system 20 that used four (4) heaters 24 as illustrated in
TABLE-US-00002 TABLE 2 [TBAHCO.sub.3] Collection Fluorination Crude RCY (mM) Efficiency (%) Efficiency (%) (%) 60 94 ± 1 63 ± 11 59 ± 9 30 94 ± 1 99 ± 0 92 ± 1 15 93 ± 1 96 ± 1 88 ± 0 10 92 ± 1 94 ± 1 86 ± 0 7.5 91 ± 3 92 ± 2 83 ± 0 3.75 90 ± 0 65 ± 2 59 ± 2 1.88 91 ± 2 13 ± 1 12 ± 1 0.9 88 ± 1 9 ± 1 8 ± 1
[0095] Table 3 below shows the collection efficiency, fluorination efficiency, and crude RCY of [.sup.18F]fallypride as a function of precursor concentration. All conditions n=2.
TABLE-US-00003 TABLE 3 [Precursor] Collection Fluorination Crude RCY (mM) Efficiency (%) Efficiency (%) (%) 77 92 ± 2 97 ± 2 89 ± 4 38.5 91 ± 2 96 ± 0 87 ± 3 19.25 91 ± 0 81 ± 0 74 ± 1 9.6 91 ± 1 63 ± 1 53 ± 0 4.8 89 ± 1 37 ± 1 33 ± 1 2.4 89 ± 2 22 ± 2 19 ± 2 1.2 82 ± 1 13 ± 1 10 ± 0 0.9 82 ± 4 7 ± 1 5 ± 0
[0096]
TABLE-US-00004 TABLE 4 Column Column Column Column Average ± Performance measure 1 2 3 4 std dev (n = 4) Row 1 Collection efficiency (%) 93 92 94 94 93 ± 1 Fluorination efficiency (%) 93 92 93 90 92 ± 1 Crude RCY (%) 87 84 87 84 86 ± 2 Row 2 Collection efficiency (%) 92 95 92 93 93 ± 2 Fluorination efficiency (%) 89 91 91 89 90 ± 1 Crude RCY (%) 81 86 84 83 84 ± 2 Row 3 Collection efficiency (%) 92 84 89 88 89 ± 3 Fluorination efficiency (%) 50 41 41 40 43 ± 5 Crude RCY (%) 46 35 36 35 38 ± 5 Row 4 Collection efficiency (%) 91 86 88 95 90 ± 4 Fluorination efficiency (%) 41 45 39 44 42 ± 3 Crude RCY (%) 37 39 34 42 38 ± 3
[0097] Table 4 shows the synthesis performance from sixteen (16) sites on a 4×4 microfluidic chip 10 using two different base concentrations (n=8 each) corresponding to
[0098] In one embodiment, a chromatographic separation unit (e.g., a HPLC or UPLC unit) may be integrated into the robotic system 60. The UPLC may be used for analyzing reaction products for optimization studies, or for purification of compounds, that would be followed by formulation into a directly injectable PET tracer. The latter may also include a preconditioned high-throughput solid-phase extraction plate and sterile filter plate to formulate multiple samples in parallel (trap, wash, elute, dilute with saline). The resulting compounds are then ready for preclinical injection. The robotic system 60 may also be integrated with one or more of a dose calibrator, gamma counter, gas chromatography mass spectrometer (GC-MS), liquid chromatography mass spectrometer (LC-MS). The radiochemical product is subject to further processing and/or analysis using these units/devices.
[0099] To use the systems 20, 60, one or more microfluidic chips or substrates 10 are disposed atop the one or more heaters 24. The reaction sites 14 are then loaded with appropriate fluid reagents used for the particular synthesis operation. The reaction sites 14 may be loaded manually or, alternatively, using the robotic system 60 as described herein. The microfluidic chip or substrates 10 are subject to heating and/or cooling using the one or more heaters 24 and cooling device(s) 30. Intermediate or final reaction products can be removed from the reaction sites 14 using a pipette or the like which again may be a manual operation or automated using the robotic system 60. In one embodiment, the reaction products may be loaded onto one or more TLC plates 72 such as that described herein. In addition, the reaction products may also be subject to purification and/or formulation using, for example, UPLC or the like.
[0100] While embodiments of the present invention have been shown and described, various modifications may be made without departing from the scope of the present invention. For example, the moveable gantry 88 illustrated herein uses a carriage/rail system to move in the x, y, and z direction. Different robotic actuation schemes may also be employed to move the pipette/dispenser head 86 in the x, y, and z directions for fluid dispensing/retrieval. For example, a Selective Compliance Articulated Robot Arm (SCARA) may be used in combination with a z-adjust assembly (e.g. z carriage and motor) may also be used to move the moveable gantry 88. Other robotic schemes may also be used to move the moveable gantry 88 in the x, y, and z directions. The invention, therefore, should not be limited, except to the following claims, and their equivalents.