All-Carbon Film Based On Activated Carbon And Preparation Method And Use Thereof
20190176096 ยท 2019-06-13
Inventors
Cpc classification
B01D53/228
PERFORMING OPERATIONS; TRANSPORTING
B01D67/0046
PERFORMING OPERATIONS; TRANSPORTING
B01D53/34
PERFORMING OPERATIONS; TRANSPORTING
B01D71/0211
PERFORMING OPERATIONS; TRANSPORTING
B01D67/00416
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure provides an activated carbon-based all-carbon membrane (ACM), which is formed by using activated carbon as a base material and graphene as a crosslinking agent for connection, and can stably exist independent of a substrate. The membrane surface pore structure can be adjusted by the addition proportion of graphene, and the membrane surface pore size can be adjusted from micron-scale to nano-scale. The preparation method of ACM comprises uniformly mixing and then filtering an activated carbon dispersion and a graphene dispersion, then the graphene and the activated carbon are assembled on the membrane filter substrate. The membrane can be used in the fields such as water and air purification, chemical catalysis, and energy reservation.
Claims
1. An activated carbon-based all-carbon membrane (ACM), comprising: activated carbon as basic material, graphene as crosslinking agent, wherein under the crosslinking action of the graphene, the activated carbon of the basic material are connected to each other, and the thickness of ACM is regulated by addition amount of the activated carbon, and surface pore structure of ACM is regulated by addition ratio of graphene.
2. The activated carbon-based all-carbon membrane of claim 1, wherein the mass ratio of the graphene to the activated carbon is 1%10%.
3. The activated carbon-based all-carbon membrane of claim 1, wherein the activated carbon is granular and forms the all-carbon membrane without supporting structure, through - interaction force between the activated carbon and the graphene.
4. The activated carbon-based all-carbon membrane of claim 1, wherein the structure of the membrane is configured to be regulated orderly.
5. The activated carbon-based all-carbon membrane of claim 1, wherein the membrane's surface structure becomes denser and surface pore size of the membrane becomes smaller with the increase of graphene ratio.
6. The activated carbon-based all-carbon membrane of claim 1, wherein the surface pore size of the membrane can be regulated from micro-scale to nano-scale by controlling the ratio of graphene addition.
7. The activated carbon-based all-carbon membrane of claim 1, wherein the thickness of the membrane can be regulated by the addition amount of activated carbon, and the more the activated carbon is added, the thicker the membrane becomes and the larger adsorption capacity the membrane has.
8. The activated carbon-based all-carbon membrane of claim 1, wherein the size of activated carbon is micro-scale.
9. The activated carbon-based all-carbon membrane of claim 1, wherein the surface pore size of membrane is 24 nm2 m.
10. (canceled)
11. The activated carbon-based all-carbon membrane of claim 1, wherein the graphene is reduced graphene oxide.
12. A method for preparing the activated carbon-based all-carbon membrane (ACM), comprising the following steps: dispersing activated carbon in water to form an activated carbon dispersion; adding a graphene dispersion into the activated carbon dispersion to form a mixed solution; and filtrating the mixed solution wherein graphene from the graphene dispersion and the activated carbon from the activated carbon dispersion are assembled on membrane filter substrate to form the activated carbon-based all-carbon membrane.
13. The method of claim 12, wherein the activated carbon is micro-scale.
14. The method of claim 12, wherein during activated carbon dispersion process, the pH is adjusted to alkaline.
15. The method of claim 12, wherein the graphene dispersion is obtained by a partial reduction of graphene oxide dispersion.
16. (canceled)
17. The method of claim 12, during the partial reduction process, the concentration of graphene in the graphene dispersion is regulated in the range of 0.050.1 mg/mL and the pH is preferred to be 912.
18. The method of claim 11, wherein the mixed solution is placed in a pressure filter, and ACM is formed on a microporous membrane substrate by pressure filtration.
19. The method of claim 11, wherein the activated carbon is granular and fully dispersed in water under the action of ultrasound to obtain the activated carbon dispersion.
20. The method of claim 11, wherein the filtration is finished within 30 minutes.
21-29. (canceled)
30. Application of the activated carbon-based all-carbon membrane according to claim 1 in water purification, air purification, chemical catalysis or energy storage
31. (canceled)
32. A water purification device comprises the activated carbon-based all-carbon membrane according to claim 1.
33. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0078] FIG. 19A1-A3 are photo images of pure activated carbon, SEM images of surface morphology under low magnification, SEM images of surface morphology under high magnification respectively. FIG. 19B1-B3 are photo images of ACM_20-1 with reduced graphene oxide at a ratio of 1%, SEM images of surface morphology under low magnification, SEM images of surface morphology under high magnification respectively. FIG. 19C1-C3 are photo images of ACM_20-3 with reduced graphene oxide at a ratio of 3%, SEM images of surface morphology under low magnification, SEM images of surface morphology under high magnification respectively.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0079] The following implementation is only used to illustrate the present disclosure while isn't used to restrict the range of the present disclosure. Besides it should be understood that after reading the content which the present disclosure has proposed, this field's technicians can make various changes or modifications to the present disclosure. These equivalent forms are also included in the range that the present application's attached claims have restricted. The reagents or materials in the disclosure are all commercially available products unless otherwise specified.
[0080] Preparation of Graphene Dispersion:
[0081] The graphene dispersion is prepared by partial reduction of the graphene oxide dispersion. Specifically, the graphene oxide is configured as an aqueous solution, the graphene in the solution is controlled at 0.05-0.1 mg/mL, and the pH is controlled at 9-12 to achieve electrostatic regulation, so that the graphene can be sufficiently dispersed in water. The solution was heated and reduced at 90 C. for 15 minutes to obtain a graphene oxide dispersion.
Embodiments 1-7
[0082] The membrane was prepared through filtration assembly. The mixed dispersion of graphene and activated carbon (AC) was fully dispersed by mutual electrostatic interaction. AC and graphene were mixed well in a certain ratio and the dispersion was added into filter. Under the driving force, AC and graphene can be well assembled on microporous membrane substrate. The method for preparing the activated carbon-based all-carbon membrane (ACM) is as follows:
[0083] (1) The activated carbon was first grinded and passed through a 500 mesh to ensure its size is in the micron range.
[0084] (2) The micron-sized activated carbon was added to water, and the pH of the dispersion was adjusted to 11. Under the mutual electrostatic regulation, granular activated carbon can be fully dispersed in water with the assistance of ultrasonication and the activated carbon dispersion is obtained. It is worth to note that pH can affect the electrostatic regulation effect. When the pH of dispersion is larger than 10, the surface potential of AC will be <30 mV. After 2 min ultrasonication, AC can be well dispersed. As long as the pH remains alkaline, the dispersion effect can be basically achieved.
[0085] (3) The prepared graphene dispersion and the activated carbon dispersion are thoroughly mixed under the conditions of vibration and ultrasonication. The mass ratio of graphene and activated carbon in the mixed dispersion was adjusted to 1%, 2%, 3%, 4%, 5%, 6% and 7% and were designated as Embodiment 1 to Embodiment 7, respectively.
[0086] (4) The mixed mixture of activated carbon and carbonaceous crosslinking agent in each embodiment is placed in a pressure filter in sequence, with nitrogen as a pressurized gas, a pressure range of 0.050.6 Mpa, and a pore diameter of the microporous membrane substrate of 0.22, the mixture quickly forms a membrane within 30 minutes.
[0087] (5) After drying, ACM can be peeled off from the substrate.
[0088] The membranes prepared according to Embodiment 1, 3, 5, 7 were investigated by SEM and the SEM images are
[0089] The membranes prepared according to Embodiment 1 to 7 are subjected to interception performance test using chlorella, E. coli, nano silica and nanosilver. As shown in Table 1, membranes with different graphene ratio possess different pore structure. ACM can intercept chlorella (2 m) with almost 100% intercept rate when the mass ratio of graphene to activated carbon reaches 1%. ACM can intercept E. coli (1 m) with almost 100% intercept rate when the mass ratio of graphene to activated carbon reaches 2%. ACM can intercept nano silica (200 nm) with almost 100% intercept rate when the mass ratio of graphene to activated carbon reaches 3%. And ACM can intercept nanosilver (50 nm) with almost 99.23% intercept rate when the mass ratio of graphene to activated carbon reaches 7%. Results indicate that the surface pore structure of ACM can be regulated continuously by graphene ratio. Higher graphene ratio will result in smaller surface pore size. ACM can be applied in microorganism and nano particle interception. In addition, it can also be used to remove dissolved pollutants such as dyes, polycyclic aromatic hydrocarbons, heavy metal ions, etc. in polluted water.
TABLE-US-00001 TABLE 1 The interception performance of membranes with different graphene ratio Pollutants Size Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Embodiment 7 Chlorella 2 m 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% E. coli 1 m 98.88% 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% Nano 200 nm 59.09% 95.60% 100.00% 100.00% 100.00% 100.00% 100.00% Silica Nano Ag 50 nm 13.30% 28.60% 36.93% 50.88% 60.44% 82.14% 99.23%
[0090] The structure stability of prepared ACM is evaluated as shown in
[0091] In order to evaluate the chemical stability of ACM, we chose acidic solution (HCl, pH=1), alkaline solution (NaOH, pH=10) and different organic solvents, including ethanol, acetone, chloroform, n-hexane, toluene. ACM_20-3 was chosen as a representative to be evaluated. As shown in
[0092] In order to further investigate the regulation of the surface structure of ACM with the addition ratio of graphene, we observe the surface structure of ACM by SEM.
[0093] Revealed by the cross-section image (
[0094] To further evaluate the adsorption capacity of ACM, phenanthrene (PHE) was selected as a representative aromatic pollutant. The PHE concentration is controlled at 0.5 mg/L, flux was controlled at 350 L/m2/h/bar and the applied surface of ACM is about 3.47 cm2. The result is shown in
Embodiment 8
[0095] ACM was prepared through pressured filtration assembly. The detailed process is shown in
(1) Well dispersion is the precondition for uniform structure assembly. Firstly, activated carbon is dispersed in water to form activated carbon dispersion. Then add graphene dispersion into activated carbon dispersion to form mixed solution. (2) To enhance the - interaction between AC and graphene, under the condition of ensuring the dispersion of monolayer, the graphene oxide (GO) is first reduced by partial reduction. As shown in
[0096] The surface structure and cross-section structure of ACM are shown in
[0097] Using the same method, different ACMs are prepared by controlling the ratio of AC to graphene. The results are shown in Table 2. Different ACMs are named as ACM_X-Y. X represents the amount of AC (mg) and Y represents the percentage of reduced graphene oxide rGO relative to the amount of activated carbon (%). For example, ACM_5-1 indicates the ACM containing 5 mg AC and 1% of reduced graphene oxide.
TABLE-US-00002 TABLE 2 AC, graphene contents and the membrane thickness of ACM Graphene Membranes AC contents (mg) contents (mg) Thickness (m) ACM_5-1 5 0.05 25 ACM_5-2 5 0.10 25 ACM_5-3 5 0.15 25 ACM_5-4 5 0.20 25 ACM_5-5 5 0.25 25 ACM_5-6 5 0.30 25 ACM_5-7 5 0.35 25 ACM_10-1 10 0.10 50 ACM_20-1 20 0.20 100 ACM_20-3 20 0.60 100 ACM_20-5 20 1.00 100 ACM_20-7 20 1.40 100
[0098] Water flux is a very important index for membrane evaluation. Water flux is closely related to the surface structure and properties of membrane, which directly determines its efficiency and energy consumption during application. Water flux will decrease with the increase of membrane thickness. Because thicker membrane indicates longer water permeate path. As shown in
[0099] To further evaluate the interception performance of ACM, we select particles of different sizes including chlorella, E. coli, nano silica and nano Ag. The sizes of the particles are shown in Table 3 by Zeta-sizer. As shown in
TABLE-US-00003 TABLE 3 Size, concentration of selected particles and their referenced intercept rate of membranes to them Particles Nano Chlorella E. coli silica Nano Ag Size (nm) 1400-2400 300-1200 70-800 24-140 Concentration (mg/mL) 0.265 0.758 3.004 0.0108 ACM_5-1 intercept rate 100.00% 98.88% 59.09% 13.30% ACM_5-2 intercept rate 100.00% 100.00% 95.60% 28.60% ACM_5-3 intercept rate 100.00% 100.00% 100.00% 36.93% ACM_5-4 intercept rate 100.00% 100.00% 100.00% 50.88% ACM_5-5 intercept rate 100.00% 100.00% 100.00% 60.44% ACM_5-6 intercept rate 100.00% 100.00% 100.00% 82.14% ACM_5-7 intercept rate 100.00% 100.00% 100.00% 99.23%
[0100] Smaller nano particles including nano silica (70-800 nm) and nanosilver (24-140 nm) were applied to evaluate the interception performance of ACM. As shown in
[0101] To evaluate the adsorption capacity of ACM, we selected heavy metal ions (Ag+), dye (MB) and aromatic pollutant (PHE) as pollutant. As a typical heavy metal ion, Ag+ can interact with ACM through electrostatic adsorption. As s a typical dye, MB is widely applied in industry and it can interact with ACM through electrostatic interaction and - interaction. As a representative aromatic pollutant, PHE can interact with ACM through strong - interaction. As filtration rate will affect the adsorption performance, the filtration rate is controlled at 350 L/m2/h. As shown in
[0102] Compared with the adsorption to heavy metal ions, ACM exhibits stronger adsorption to MB. As shown in
[0103] By comparing the adsorption capacity of ACM to Ag+, MB, and PHE, we can find that ACM has different adsorption capacities for different pollutants. As a positively charged metal ion, Ag+ combines with ACM by electrostatic interaction. On the surface of ACM, its adsorption sites such as hydroxyl groups and carboxyl groups are limited, so the adsorption capacity is not high. By comparison, the adsorption capacity of ACM for MB is much larger than that of Ag+, because MB is a type of amphiphilic molecule, which can be combined with - interaction by electrostatic adsorption. PHE, as a typical polycyclic aromatic hydrocarbon molecule, is slightly soluble in water. Because ACM has an aromatic surface, porous structure and hydrophobic sites, it has superior adsorption capacity to PHE.
[0104] Since ACM has a dual action mechanism of pore interception and adsorption, we suspect that it can remove multiple pollutants in water at a time through only one filtration process. We configure simulated wastewater including 0.758 mg/mL chlorella, 0.128 mg/mL E. coli, 3.004 mg/mL nano silica, 0.0108 mg/mL nanosilver particles, 10 M Ag+ and 25 M MB. As shown in the
[0105] As shown in
Comparative Example 1: Compared with Pure AC Membrane
[0106] Detailed Preparation Method:
[0107] (1) Activated carbon (AC) particle is first grinded and passed through 500 mesh to ensure that its size is in the micrometer range to enhance its dispersion in water.
[0108] (2) Add micron-sized activated carbon to water, adjust the pH value of the solution to 11, and fully disperse the granular activated carbon in water under the action of ultrasound to obtain an activated carbon dispersion.
[0109] (3) The fully dispersed activated carbon dispersion is assembled on the same microporous membrane substrate by pressure filtration, and the operating pressure is 0.1 Mpa.
[0110] (4) Pure AC membrane is obtained after drying.
[0111] Stability evaluation: (1) Compared with the ACM, pure AC membrane cannot be peeled from the substrate to be a freestanding membrane. (2) Due to the weak mutual interaction between AC particles, pure AC membrane is easy to disassemble in water and not suitable for practical application.
[0112] Interception performance evaluation: The interception performance of pure AC membrane to nano silica is negligible. And the pore structure of pure AC membrane can't be regulated due to its simple structure.
Comparative Example 2: Compared with Polymer Crosslinked AC Membrane
[0113] Common commercial AC membranes are almost all made using polymer as cross-linker. To exhibit the difference between our ACM and commercial polymer cross-linked AC membrane, we purchased typical nylon crosslinked AC membrane and evaluated.
[0114] Stability evaluation: (1) Since a garden variety polymer is unable to withstand high temperatures, when the temperature is increased to 300 C., the commercial polymer crosslinked membrane melts and is unstable, and ACM prepared in this disclosure is stable at a high temperature of about 500 C. (2) Since a garden variety polymer is unstable in a strong acid, strong alkali or corrosive organic solvent, when the commercial nylon crosslinked AC membrane is operated under strong acid conditions, the structure disintegrates, in contrast the ACM prepared in this disclosure is stable in strong acid, strong alkali and various organic solvents.
[0115] Adsorption capacity evaluation: Due to the addition of the polymer, the active adsorption sites on the surface of the activated carbon are occupied, and the adsorption capacity is weakened. Compared with ACM of this disclosure, the adsorption capacity of nylon cross-linked AC membrane is low, and the dyes, polycyclic aromatic hydrocarbons, heavy metal ions, etc. in the water cannot be efficiently removed.
Comparative Example 3: Compared with Pure Graphene-Based Membrane
[0116] Detailed Preparation Method:
[0117] (1) In order to enhance the interaction force between graphene, graphene oxide is first treated by partial reduction. The graphene in the graphene aqueous solution is controlled at 0.050.1 mg/mL, the pH is controlled at 912, the temperature is controlled at 85100 C., and the hydrazine hydrate ratio is controlled at 0.0010.5 mg/mL (preferably 0.02 mg/mL). Graphene dispersion is obtained.
[0118] (2) Pure graphene-based membrane is prepared by layer-by-layer assembly of graphene dispersion by suction filtration.
[0119] (3) After drying, when the thickness of the pure graphene-based membrane reaches 5 m, it can exist stably independent of the substrate.
[0120] Water flux evaluation: Since the interlayer pores of the pure graphene-based membrane are nanometer-scale and difficult to adjust, the water flux of pure graphene-based membrane is very low (<5 L/m2/h/bar). However, ACM prepared in this disclosure has controlled pore structure with a water flux ranging from 45.36 to 1436.66 L/m2/h/bar and a water flux 9 to 280 times that of the pure graphene-based membrane. Higher water flux means higher water treatment efficiency
[0121] Cost comparison: Since the production cost of graphene is high, the market cost and the selling price are about 1000 times that of activated carbon, ACM prepared in this disclosure has a graphene membrane nanofiltration structure due to the addition ratio of graphene of only 1% to 7%. By comparison, ACM is much cheaper.
Comparative Example 4: Compared with Pure Carbon Nanotube Membrane
[0122] To compare the performance between pure carbon nanotube membrane and ACM, commercial carbon nanotube membrane is purchased and evaluated.
[0123] Adsorption capacity evaluation: Due to the porous structure of AC particles, ACM exhibits super strong adsorption capacity to pollutants which is about 2 times that of common carbon nanotube membrane.
[0124] Cost comparison: Due to the complex process of carbon nanotube preparation, carbon nanotube membrane is expensive. On the contrary, AC is a commercial adsorbent which is cost efficient. By comparison, the cost of ACM is roughly 20% of the commercial carbon nanotube membrane.
[0125] In conclusion, compared with the general carbon membrane, ACM prepared in this disclosure has the characteristics of super strong adsorption performance, super high-water flux, super chemical stability and low cost, and has strong application potential in the field of membrane separation and environmental pollution treatment.
[0126] The embodiments described above are only a preferred embodiment of the present disclosure, and are not intended to limit the present disclosure. For example, although in the above embodiments, the activated carbon is obtained by grinding through a 500 mesh screen, it does not mean that it must pass through a 500 mesh screen. As long as the activated carbon particles can be maintained at the micron level or even the nanometer level, the effect of the present disclosure is achieved. For example, the above embodiment only lists the cases where the mass ratio of graphene to activated carbon in the mixed solution is 1% to 7%, but after the test, the adjustment is performed before and after the range, for example, the mass ratio is 9%, 10%. Even if it is 10% or more, it can achieve the technical effect of the present disclosure, but the properties such as water flux may slightly decrease.
[0127] It is apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the disclosure. Therefore, any technical solution obtained by means of equivalent replacement or equivalent transformation is within the scope of the present disclosure.