Control apparatus for an internal combustion engine
10316776 ยท 2019-06-11
Assignee
Inventors
- Hiroshi Kobayashi (Susono, JP)
- Kazuhiro Umemoto (Ebina, JP)
- Toshihiro Mori (Gotenba, JP)
- Shigeki Nakayama (Gotenba, JP)
Cpc classification
F01N3/0814
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1463
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0885
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2570/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1479
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1461
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2250/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1487
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0808
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0802
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control apparatus for an internal combustion engine having an exhaust gas purification device which is arranged in an exhaust passage and includes a NOx storage reduction (NSR) catalyst. The control apparatus, when the air fuel ratio of the air-fuel mixture is shifted from a lean air fuel ratio to the stoichiometric air fuel ratio, determines a predetermined NO.sub.x amount so as to be larger when the temperature detected by the first detection unit is high in comparison with when the detected temperature is low, and when the storage amount of NO.sub.x in the NSR catalyst is larger than the predetermined NO.sub.x amount, performs the rich spike processing and then controls the air fuel ratio to the stoichiometric air fuel ratio, whereas when otherwise, controls the air fuel ratio to the stoichiometric air fuel ratio without performing the rich spike processing.
Claims
1. A control apparatus comprising: an internal combustion engine the internal combustion engine having a plurality of cylinders; an exhaust gas purification device which is arranged in an exhaust passage, the exhaust gas purification device including a NO.sub.x storage reduction catalyst and a selective catalytic reduction catalyst which is arranged at a downstream side of the NO.sub.x storage reduction catalyst; a plurality of fuel injection valves that supply fuel to the plurality of cylinders of the internal combustion engine; a temperature sensor that detects a temperature of the NO.sub.x storage reduction catalyst; a NO.sub.x sensor that detects a concentration of NO.sub.x that flows into the NO.sub.x storage reduction catalyst; an electronic control unit operatively connected to the plurality of fuel injection valves, the temperature sensor and the NO.sub.x sensor, the electronic control unit configured to: calculate a NO.sub.x storage amount which is an amount of NO.sub.x stored in the NO.sub.x storage reduction catalyst; calculate an amount of NH.sub.3 adsorption which is an amount of NH.sub.3 adsorbed to the selective catalytic reduction catalyst; carry out rich spike processing which is to reduce NO.sub.x stored in the NSR catalyst by controlling the plurality of fuel injection valves to adjust an air fuel ratio of exhaust gas flowing into the exhaust gas purification device to a rich air fuel ratio; carry out the rich spike processing, when the air fuel ratio of the air-fuel mixture is shifted from a lean air fuel ratio to the stoichiometric air fuel ratio, such that the rich spike processing is carried out in a state in which the NO.sub.x storage amount is smaller when the temperature of the NO.sub.x storage reduction catalyst is high in comparison with when the temperature of the NO.sub.x storage reduction catalyst is low; and control the plurality of fuel injection valves to adjust the air fuel ratio of the air-fuel mixture to the stoichiometric air fuel ratio after the end of the rich spike processing; wherein the electronic control unit is configured, when the air fuel ration of the air-fuel ratio mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, to carry out the rich spike processing when the NO.sub.x storage amount is larger than a predetermined NO.sub.x amount and a difference between the NO.sub.x storage amount and the predetermined NO.sub.x amount is more than an amount of NO.sub.x which can be reduced by the amount of NH.sub.3 adsorption calculated by the electronic control unit, and wherein the electronic control unit is configured to change the predetermined NO.sub.x amount so as to be larger when the temperature of the NO.sub.x storage reduction catalyst is high in comparison with when the detected temperature of the NO.sub.x storage reduction catalyst is low.
2. The control apparatus as set forth in claim 1, wherein the electronic control unit is configured to estimate a NO.sub.x storage capacity which is an amount of NO.sub.x able to be stored by the NO.sub.x storage reduction catalyst after a shifting of the air fuel ratio of the air-fuel mixture from the lean air fuel ratio to the stoichiometric air fuel ratio, before the shifting, wherein the electronic control unit is configured to estimate the NO.sub.x storage capacity to be small when the temperature of the NO.sub.x storage reduction catalyst is high in comparison with when the temperature of the NO.sub.x storage reduction catalyst is low; wherein the electronic control unit is configured, when the air fuel ratio of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, to carry out the rich spike processing when the NO.sub.x storage amount is larger than a predetermined NO.sub.x amount, and to change the predetermined NO.sub.x amount so as to be smaller when the NO.sub.x storage capacity estimated by the electronic control unit is low in comparison with when the NO.sub.x storage capacity is high.
3. The control apparatus as set forth in claim 2, wherein the electronic control unit is configured to predict a concentration of NO.sub.x in the exhaust gas flowing into the exhaust gas purification device after the shifting, the electronic control unit is configured to estimate the NO.sub.x storage capacity to be smaller when the NO.sub.x concentration is low in comparison with when the NO.sub.x concentration is high while estimating the NO.sub.x storage capacity to be smaller when the temperature of the NO.sub.x storage reduction catalyst is high in comparison with when the temperature of the NO.sub.x storage reduction catalyst is low.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF EMBODIMENTS
(9) Hereinafter, predetermined embodiments of the present disclosure will be described based on the attached drawings. However, the dimensions, materials, shapes, relative arrangements and so on of component parts described in the embodiments are not intended to limit the technical scope of the present disclosure to these alone in particular as long as there are no predetermined statements.
First Embodiment
(10) First, reference will be made to a first embodiment of the present disclosure based on
(11) The internal combustion engine 1 is provided with fuel injection valves 2 for supplying fuel to individual cylinders, respectively. Each of the fuel injection valves 2 may be a valve mechanism which serves to inject fuel into an intake port of each corresponding cylinder, or may be a valve mechanism which serves to inject fuel into each corresponding cylinder.
(12) An exhaust pipe 3 is connected to the internal combustion engine 1. The exhaust pipe 3 is a pipe having a passage through which a gas (exhaust gas) combusted or burned in the interior of each cylinder of the internal combustion engine 1 flows. A first catalyst casing 4 is arranged in the middle of the exhaust pipe 3. The first catalyst casing 4 receives a three-way catalyst. Specifically, the first catalyst casing 4 receives a honeycomb structured body covered with a coat layer such as alumina, a precious metal (platinum (Pt), palladium (Pd), etc.) supported by the coat layer, and a promoter or co-catalyst such as ceria (CeO.sub.2) supported by the coat layer.
(13) A second catalyst casing 5 is arranged in the exhaust pipe 3 at the downstream side of the first catalyst casing 4. The second catalyst casing 5 receives an NSR catalyst that is equipped with a NO.sub.x occlusion or storage material. Specifically, the second catalyst casing 5 receives a honeycomb structured body covered with a coat layer such as alumina, a precious metal (platinum (Pt), palladium (Pd), etc.) supported by the coat layer, a promoter or co-catalyst such as ceria (CeO.sub.2) supported by the coat layer, and a NO.sub.x occlusion or storage material (alkalines, alkaline earths, etc.) supported by the coat layer. The second catalyst casing 5 corresponds to an exhaust gas purification device according to the present disclosure.
(14) In the internal combustion engine 1 constructed in this manner, there is arranged in combination therewith an ECU (Electronic Control Unit) 6 for controlling the internal combustion engine 1. The ECU 6 is an electronic control unit which is composed of a CPU, a ROM, a RAM, a backup RAM, and so on. The ECU 6 corresponds to a control apparatus according to the present disclosure. The ECU 6 is electrically connected to various kinds of sensors such as an air fuel ratio sensor (A/F sensor) 7, an oxygen concentration sensor (oxygen sensor) 8, a NO.sub.x sensor 9, an exhaust gas temperature sensor 10, an accelerator position sensor 11, a crank position sensor 12, an air flow meter 13, and so on.
(15) The air fuel ratio sensor 7 is mounted on the exhaust pipe 3 at a location upstream of the first catalyst casing 4, and outputs an electric signal correlated with an air fuel ratio of the exhaust gas which flows into the first catalyst casing 4. The oxygen concentration sensor 8 is mounted on the exhaust pipe 3 at a location between the first catalyst casing 4 and the second catalyst casing 5, and outputs an electric signal correlated with a concentration of oxygen contained in the exhaust gas which flows out from the first catalyst casing 4. The NO.sub.x sensor 9 is mounted on the exhaust pipe 3 at a location between the first catalyst casing 4 and the second catalyst casing 5, and outputs an electric signal correlated with a concentration of NO.sub.x in the exhaust gas which flows into the second catalyst casing 5. The exhaust gas temperature sensor 10 is mounted on the exhaust pipe 3 at a location downstream of the second catalyst casing 5, and outputs an electric signal correlated with a temperature of the exhaust gas flowing in the interior of the exhaust pipe 3. The accelerator position sensor 11 is mounted on an accelerator pedal, and outputs an electric signal correlated with an amount of operation of the accelerator pedal (i.e., a degree of accelerator opening). The crank position sensor 12 is mounted on the internal combustion engine 1, and outputs an electric signal correlated with a rotational position of an engine output shaft (crankshaft). The air flow meter 13 is mounted on an intake pipe (not shown) of the internal combustion engine 1, and outputs an electric signal correlated with an amount (mass)) of fresh air (i.e., air) flowing in the intake pipe.
(16) The ECU 6 controls the operating state of the internal combustion engine 1 based on the output signals of the above-mentioned variety of kinds of sensors. For example, the ECU 6 calculates a target air fuel ratio of the air-fuel mixture based on an engine load calculated from the output signal of the accelerator position sensor 11 (the accelerator opening degree) and an engine rotational speed calculated from the output signal of the crank position sensor 12. The ECU 6 calculates a target amount of fuel injection (a fuel injection period) based on the target air fuel ratio and the output signal of the air flow meter 13 (the amount of intake air), and controls the fuel injection valves 2 according to the target amount of fuel injection thus calculated.
(17) Specifically, the ECU 6 sets the target air fuel ratio to a lean air fuel ratio which is higher than the stoichiometric air fuel ratio, in cases where the operating condition of the internal combustion engine 1, which is decided from the engine load and the engine rotational speed, belongs to a low rotation and low load region or in a middle rotation and middle load region (hereinafter, these operating regions are referred to as a lean operating region). In addition, the ECU 6 sets the target air fuel ratio to the stoichiometric air fuel ratio (or a rich air fuel ratio which is lower than the stoichiometric air fuel ratio), in cases where the operating condition of the internal combustion engine 1 belongs to a high load region or a high rotation region (hereinafter, these operating regions are referred to as a stoichiometric operating region). Thus, when the operating condition of the internal combustion engine 1 belongs to the lean operating region, the target air fuel ratio is set to a lean air fuel ratio, so that the internal combustion engine 1 is operated in a lean burn state, thereby making it possible to suppress the amount of fuel consumption to a low level.
(18) In addition, the ECU 6 carries out rich spike processing in an appropriate manner, when the operating condition of the internal combustion engine 1 is in the above-mentioned lean operating region. The rich spike processing referred to herein is processing in which the exhaust gas flowing into the second catalyst casing 5 is made into a state where the concentration of oxygen is low and the concentration of hydrocarbon or carbon monoxide is high. That is, the rich spike processing is processing in which the air fuel ratio of the exhaust gas flowing into the second catalyst casing 5 is made to be a rich air fuel ratio lower than the stoichiometric air fuel ratio. The NSR catalyst received in the second catalyst casing 5 stores or adsorbs NO.sub.x in the exhaust gas, when the oxygen concentration of the exhaust gas flowing into the second catalyst casing 5 is high (i.e., when the air fuel ratio of the exhaust gas is a lean air fuel ratio). Moreover, the NSR catalyst releases the NO.sub.x stored in the NSR catalyst so as to reduce the NO.sub.x thus released to nitrogen (N.sub.2) or ammonia (NH.sub.3), when the oxygen concentration of the exhaust gas flowing into the second catalyst casing 5 is low, and when reducing components such as hydrocarbon (HC), carbon monoxide (CO), etc., are contained in the exhaust gas (i.e., when the air fuel ratio of the exhaust gas is a rich air fuel ratio).
(19) Accordingly, the ECU 6 carries out rich spike processing, when the operating condition of the internal combustion engine 1 belongs to the lean operating region and when the storage amount of NO.sub.x in the NSR catalyst becomes more than a predetermined threshold value. The predetermined threshold value referred to herein is an amount which is obtained by subtracting a margin from a maximum value of the amount of NO.sub.x which is able to be occluded or stored by the NSR catalyst, in other words, a storage amount of NO.sub.x (NO.sub.x storage capacity) at the time when the NO.sub.x storage ability of the NSR catalyst is saturated. The storage amount of NO.sub.x in the NSR catalyst is obtained by a method of integrating an amount of NO.sub.x flowing into the first catalyst casing 4 per unit time from a point in time at which the last rich spike processing has ended. At that time, the amount of NO.sub.x flowing into the second catalyst casing 5 per unit time is assumed to be obtained by multiplying a measured value of the NO.sub.x sensor 9 (NO.sub.x concentration) and a flow rate of the exhaust gas (a total amount of a measured value of the air flow meter 13 (an amount of intake air) and an amount of fuel injection). Here, note that the amount of NO.sub.x flowing into the second catalyst casing 5 per unit time may be estimated by using the operating condition of the internal combustion engine 1 (the engine load, the engine rotation speed, etc.) as a parameter.
(20) Here, note that as a predetermined method of carrying out the rich spike processing, there can be used a method of decreasing the air fuel ratio of the air-fuel mixture to a rich air fuel ratio lower than the stoichiometric air fuel ratio thereby to make the air fuel ratio of the exhaust gas flowing into the second catalyst casing 5 to be a rich air fuel ratio, by carrying out at least one of processing to increase the target amount of fuel injection for the fuel injection valves 2, and processing to decrease the opening degree of an intake air throttle valve (throttle valve). Here, note that in an arrangement in which each of the fuel injection valves 2 injects fuel directly into a corresponding cylinder, the rich spike processing may be carried out by a method of injecting fuel from each fuel injection valve 2 in the exhaust stroke of the corresponding cylinder.
(21) As described above, when the rich spike processing is carried out in an appropriate manner at the time when the operating condition of the internal combustion engine 1 belongs to the lean operating region, the amount of NO.sub.x discharged into the atmosphere can be decreased, while suppressing the NO.sub.x storage ability of the NSR catalyst from being saturated. Here, note that the rich spike processing may be carried out, when the operating period of time of the internal combustion engine 1 from the last end time of the rich spike processing (in some embodiments, the operating period of time in which the target air fuel ratio has been set to a lean air fuel ratio) becomes equal to or more than a fixed period of time, or when the travel distance of a vehicle, on which the internal combustion engine 1 is mounted, from the last end time of the rich spike processing (in some embodiments, the travel distance within which the target air fuel ratio has been set to the lean air fuel ratio) becomes equal to or more than a fixed distance.
(22) However, when the lean burn operation of the internal combustion engine 1 is carried out in a state where the NO.sub.x storage ability of the NSR catalyst has not been activated, NO.sub.x discharged from the internal combustion engine 1 may not be stored in the NSR catalyst. For that reason, the lean burn operation of the internal combustion engine 1 is assumed to be carried out on the condition that the NO.sub.x storage ability of the NSR catalyst has been activated.
(23) Moreover, the NO.sub.x storage capacity of the NSR catalyst changes according to the air fuel ratio of the exhaust gas flowing into the second catalyst casing 5. That is, the NO.sub.x storage capacity of the NSR catalyst becomes smaller in the case where the air fuel ratio of the exhaust gas flowing into the second catalyst casing 5 is low than in the case where it is high. For that reason, in cases where the operating condition of the internal combustion engine 1 is shifted from the lean operating region to the stoichiometric operating region, when the air fuel ratio of the air-fuel mixture is shifted from a lean air fuel ratio to the stoichiometric air fuel ratio, the air fuel ratio of the exhaust gas accordingly changes from a lean air fuel ratio to the stoichiometric air fuel ratio, so that the NO.sub.x storage capacity of the NSR catalyst may become smaller. Then, even in cases where the NO.sub.x storage capacity of the NSR catalyst before the shifting is larger than the storage amount of NO.sub.x therein, the NO.sub.x storage capacity after the shifting may become smaller than the storage amount of NO.sub.x. When such a situation occurs, a part of the NO.sub.x stored in the NSR catalyst is discharged from the NSR catalyst, immediately after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio. As a result, immediately after the air fuel ratio (A/F) of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, the NO.sub.x concentration of the exhaust gas discharged from the first catalyst casing 4 increases, as shown in
(24) With respect to the problem as mentioned above, there can be considered a method in which when the storage amount of NO.sub.x in the NSR catalyst is more than a predetermined NO.sub.x amount, at the time of the air fuel ratio of the air-fuel mixture being shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, rich spike processing is carried out before the air fuel ratio of the air-fuel mixture is changed from the lean air fuel ratio to the stoichiometric air fuel ratio, and the air fuel ratio of the air-fuel mixture is controlled to the stoichiometric air fuel ratio, without being returned to the lean air fuel ratio after the end of the rich spike processing, whereby the amount of NO.sub.x discharged from the NSR catalyst is suppressed to a small level. When rich spike processing is carried out before the air fuel ratio of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, as shown in
(25) However, the NO.sub.x storage capacity of the NSR catalyst changes not only with the air fuel ratio of exhaust gas flowing into the second catalyst casing 5 but with the temperature of the NSR catalyst. For example, as shown in
(26) Accordingly, in this embodiment, based on the characteristic shown in the above-mentioned
(27) The predetermined NO.sub.x amount set by the above-mentioned method becomes a larger value in the case where the temperature of the NSR catalyst is low than in the case where it is high, as shown in
(28) In the following, reference will be made to an execution procedure for the rich spike processing at the time when the air fuel ratio of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, in line with
(29) In the processing routine of
(30) In the processing of step S102, the ECU 6 reads in the temperature Tnsr of the NSR catalyst. The temperature Tnsr of the NSR catalyst may be calculated based on the measured value of the exhaust gas temperature sensor 10 (i.e., the temperature of the exhaust gas) and the flow rate of the exhaust gas (i.e., the total amount of the measured value of the air flow meter 13 (the amount of intake air) and the amount of fuel injection). Here, note that the measured value of the exhaust gas temperature sensor 10 may be substituted as the temperature Tnsr of the NSR catalyst. In this manner, by carrying out the processing of step S102 by the ECU 6, a first detection unit according to the present disclosure is achieved.
(31) In the processing of step S103, the ECU 6 calculates the above-mentioned predetermined NO.sub.x amount ANOXthr. Specifically, the ECU 6 calculates the NO.sub.x storage capacity of the NSR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, by accessing the map or the functional expression in which the above-mentioned correlation shown in
(32) In the processing of step S104, the ECU 6 reads in the storage amount of NO.sub.x Anox in the NSR catalyst. Here, it is assumed that the storage amount of NO.sub.x Anox in the NSR catalyst has been calculated by the method of integrating the amount of NO.sub.x flowing into the second catalyst casing 5 per unit time from the point in time at which the last rich spike processing has ended, and has then been stored in the backup RAM of the ECU 6, etc. In this manner, by carrying out the processing of step S104 by the ECU 6, a second detection unit according to the present disclosure is achieved. The routine of the ECU 6 goes to the processing of step S105, after the processing of step S104 has been carried out.
(33) In the processing of step S105, the ECU 6 determines whether the storage amount of NO.sub.x Anox read in the above-mentioned processing of step S104 is more than the predetermined NO.sub.x amount Anoxthr which has been calculated in the above-mentioned processing of step S103. In cases where an affirmative determination is made in the processing of step S105 (Anox>Anoxthr), the NO.sub.x storage capacity after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio may become smaller than the storage amount of NO.sub.x Anox, and accordingly, it can be considered that NO.sub.x may be discharged from the NSR catalyst. Accordingly, in cases where an affirmative determination is made in the processing of step S105, the routine of the ECU 6 goes to the processing of step S106, and carries out rich spike processing. The execution period of time of the rich spike processing in that case may be a period of time required for reducing an amount of NO.sub.x (e.g., a difference between the storage amount of NO.sub.x Anox and the predetermined NO.sub.x amount Anoxthr) which is expected to be discharged from the NSR catalyst, or may be a period of time required for reducing all the NO.sub.x stored in the NSR catalyst. In this manner, by carrying out the processing of step S106 by the ECU 6, a rich spike unit according to the present disclosure is achieved. After completing the execution of the rich spike processing, the routine of the ECU 6 goes to the processing of step S107, where the air fuel ratio (A/F) of the air-fuel mixture is controlled to the stoichiometric air fuel ratio, without being returned to the lean air fuel ratio. When the air fuel ratio (A/F) of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio according to such a procedure, the amount of NO.sub.x discharged from the NSR catalyst after the shifting of the air fuel ratio of the air-fuel mixture can be suppressed to be small, as described in the above-mentioned explanation of
(34) On the other hand, in cases where a negative determination is made in the above-mentioned processing of step S105 (AnoxAnoxthr), it can be assumed that the NO.sub.x storage capacity after the air fuel ratio (A/F) of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio is equal to or more than the storage amount of NO.sub.x Anox. For that reason, even if the rich spike processing is not carried out in the process in which the air fuel ratio (A/F) of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, the amount of NO.sub.x discharged from the NSR catalyst after the shifting of the air fuel ratio of the air-fuel mixture becomes small. Accordingly, in cases where an affirmative determination is made in the processing of step S105, the ECU 6 carries out the processing of step S107, skipping the processing of step S106. When the air fuel ratio (A/F) of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio according to such a procedure, it is possible to suppress unnecessary execution of the rich spike processing, without increasing the amount of NO.sub.x discharged from the NSR catalyst after the shifting of the air fuel ratio of the air-fuel mixture.
(35) As described above, a control unit according to the present disclosure is achieved by the ECU 6 carrying out the processing routine of
(36) Here, note that in this embodiment, there has been described an example in which at the time of obtaining the NO.sub.x storage capacity of the NSR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, the temperature of the NSR catalyst is used as a parameter, but in addition to the temperature of the NSR catalyst, there can also be used, as a parameter, the concentration of NO.sub.x in the exhaust gas flowing into the second catalyst casing 5 after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio. At that time, in the case where the concentration of NO.sub.x in the exhaust gas flowing into the second catalyst casing 5 is low after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, it is only necessary to make the NO.sub.x storage capacity of the NSR catalyst smaller, in comparison with the case where the concentration of NO.sub.x is high. Also, note that after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, most of the NO.sub.x discharged from the internal combustion engine 1 is reduced by the three-way catalyst of the first catalyst casing 4. For that reason, the concentration of NO.sub.x in the exhaust gas flowing into the second catalyst casing 5 after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio may also be assumed to be zero or a value approximate to zero. In addition, in an arrangement in which the first catalyst casing 4 is not disposed in the exhaust pipe 3 at a location upstream of the second catalyst casing 5, it is only necessary to calculate (estimate) the concentration of NO.sub.x in the exhaust gas flowing into the second catalyst casing 5 after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio by using, as a parameter, the operating condition (the engine load, the engine rotation speed, etc.) of the internal combustion engine 1. When the NO.sub.x storage capacity is obtained by taking into consideration the concentration of NO.sub.x in the exhaust gas flowing into the second catalyst casing 5 after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, in addition to the temperature of the NSR catalyst, it is possible to obtain the NO.sub.x storage capacity of the NSR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio in a more precise manner.
(37) In addition, in this embodiment, there has been described an example in which when the storage amount of NO.sub.x in the NSR catalyst is more than the predetermined NO.sub.x amount, at the time of the air fuel ratio of the air-fuel mixture being shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, rich spike processing is carried out, but when the temperature of the NSR catalyst is higher than the predetermined temperature, rich spike processing may be carried out. The predetermined temperature referred to herein corresponds to Tnsr0 (i.e., a temperature at which the predetermined NO.sub.x amount becomes equal to the storage amount of NO.sub.x) shown in the above-mentioned
Second Embodiment
(38) Next, reference will be made to a second embodiment of the present disclosure based on
(39) The third catalyst casing 14 receives an SCR catalyst. Specifically, the third catalyst casing 14 receives a honeycomb structured body made of cordierite or FeCrAl based heat resisting steel, a zeolite based coat layer covering the honeycomb structured body, and a transition metal (copper (Cu), iron (Fe), etc.) supported by the coat layer. The combination of this third catalyst casing 14 and the second catalyst casing 5 corresponds to an exhaust gas purification device according to the present disclosure.
(40) In addition, a NO.sub.x sensor 15, in addition to the above-mentioned exhaust gas temperature sensor 10, is arranged in the exhaust pipe 3 at a location between the second catalyst casing 5 and the third catalyst casing 14. Further, a NO.sub.x sensor 16 is arranged in the exhaust pipe 3 at the downstream side of the third catalyst casing 14. Hereinafter, the NO.sub.x sensor 9 arranged in the exhaust pipe 3 at a location between the first catalyst casing 4 and the second catalyst casing 5 is referred to as a first NO.sub.x sensor 9. Moreover, the NO.sub.x sensor 15 arranged in the exhaust pipe 3 at a location between the second catalyst casing 5 and the third catalyst casing 14 is referred to as a second NO.sub.x sensor 15. Further, the NO.sub.x sensor 16 arranged in the exhaust pipe 3 at the downstream side of the third catalyst casing 14 is referred to as a third NO.sub.x sensor 16.
(41) In the arrangement as mentioned above, the NO.sub.x discharged from the NSR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio may be reduced by the SCR catalyst in the third catalyst casing 14. Specifically, in cases where the storage amount of NO.sub.x in the NSR catalyst at the time of the air fuel ratio of the air-fuel mixture being shifted from the lean air fuel ratio to the stoichiometric air fuel ratio is more than the above-mentioned predetermined NO.sub.x amount, the NO.sub.x discharged from the NSR catalyst is reduced and removed by the SCR catalyst, when an amount of NO.sub.x (NO.sub.x reducible amount) which can be reduced by an amount of NH.sub.3 adsorbed to the SCR catalyst is larger, in comparison with the difference between the storage amount of NO.sub.x and the predetermined NO.sub.x amount (i.e., this difference being an amount of NO.sub.x which is considered to be discharged from the NSR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, and being referred to as an estimated amount of discharge), or when the difference and the NO.sub.x reducible amount are equal to each other. Accordingly, in this second embodiment, even in cases where the storage amount of NO.sub.x in the NSR catalyst at the time of the air fuel ratio of the air-fuel mixture being shifted from the lean air fuel ratio to the stoichiometric air fuel ratio is more than the predetermined NO.sub.x amount, rich spike processing is not carried out, when the NO.sub.x reducible amount is equal to or more than the estimated amount of discharge.
(42) In the following, reference will be made to an execution procedure for the rich spike processing at the time when the air fuel ratio of the air-fuel mixture is shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, in line with
(43) The difference between the processing routine of
(44) Here, note that the amount of NH.sub.3 to be supplied to the SCR catalyst is a total amount of an amount of NH.sub.3 to be produced in the three-way catalyst of the first catalyst casing 4 and an amount of NH.sub.3 to be produced in the NSR catalyst of the second catalyst casing 5. The amount of NH.sub.3 to be produced in the three-way catalyst is correlated with the air fuel ratio of the exhaust gas, the flow rate of the exhaust gas, and the temperature of the three-way catalyst. For that reason, when the correlation has been obtained in advance, the amount of NH.sub.3 to be produced in the three-way catalyst can be obtained by using as arguments the air fuel ratio of the exhaust gas, the flow rate of the exhaust gas, and the temperature of the three-way catalyst. On the other hand, the amount of NH.sub.3 to be produced in the NSR catalyst is correlated with the air fuel ratio of the exhaust gas, the flow rate of the exhaust gas, and the temperature of the NSR catalyst. For that reason, when this correlation has been obtained in advance, the amount of NH.sub.3 to be produced in the NSR catalyst can be obtained by using as arguments the air fuel ratio of the exhaust gas, the flow rate of the exhaust gas, and the temperature of the NSR catalyst.
(45) The amount of NH.sub.3 consumption is calculated by using as parameters the amount of NO.sub.x flowing into the SCR catalyst (the amount of inflowing NO.sub.x) and the NO.sub.x reduction rate of the SCR catalyst. The amount of inflowing NO.sub.x in that case is calculated by multiplying the measured value of the second NO.sub.x sensor 15 (the concentration of NO.sub.x in the exhaust gas flowing into the third catalyst casing 14) and the flow rate of the exhaust gas. On the other hand, the rate of NO.sub.x reduction used for the calculation of the amount of NH.sub.3 consumption is calculated by using as parameters the flow rate of the exhaust gas and the temperature of the SCR catalyst. At that time, the correlation among the flow rate of the exhaust gas, the temperature of the SCR catalyst, and the NO.sub.x reduction rate of the SCR catalyst has been obtained experimentally in advance.
(46) The amount of NH.sub.3 slip is obtained by using as parameters the last calculated value of the amount of NH.sub.3 adsorption, the temperature of the SCR catalyst, and the flow rate of the exhaust gas. Here, when the flow rate of the exhaust gas is constant, the concentration of NH.sub.3 in the exhaust gas flowing out from the SCR catalyst becomes higher in accordance with the increasing amount of NH.sub.3 adsorption and/or the higher (rising) temperature of the SCR catalyst. In addition, when the concentration of NH.sub.3 in the exhaust gas flowing out from the SCR catalyst is constant, the amount of NH.sub.3 slip per unit time increases in accordance with the increasing flow rate of the exhaust gas. Based on these correlations, the amount of NH.sub.3 slip can be obtained by calculating the concentration of NH.sub.3 in the exhaust gas flowing out from the SCR catalyst, using as parameters the amount of NH.sub.3 adsorption in the SCR catalyst and the temperature of the SCR catalyst, and subsequently by multiplying the flow rate of the exhaust gas to the concentration of NH.sub.3.
(47) Here, returning to the processing routine of
(48) In the processing of step S203, the ECU 6 calculates the above-mentioned estimated amount of discharge (=(AnoxAnoxthr)) by subtracting the predetermined NO.sub.x amount Anoxthr from the storage amount of NO.sub.x ANOX. Then, the ECU 6 determines whether the NO.sub.x reducible amount Aprnox calculated in the above-mentioned processing of step S202 is smaller than the estimated amount of discharge. In cases where an affirmative determination is made in the processing of step S203, it can be assumed that the entire amount of NO.sub.x discharged from the NSR catalyst after the air fuel ratio (A/F) of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio is not reduced by the SCR catalyst. For that reason, in cases where an affirmative determination is made in the processing of step S203, the routine of the ECU 6 goes to the processing of step S106, where rich spike processing is carried out. On the other hand, in cases where a negative determination is made in the processing of step S203, it can be assumed that the entire amount of NO.sub.x discharged from the NSR catalyst after the air fuel ratio (A/F) of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio is reduced by the SCR catalyst. For that reason, in cases where a negative determination is made in the processing of step S203, the routine of the ECU 6 goes to the processing of step S107, while skipping the processing of step S106.
(49) As described above, when the ECU 6 carries out the processing routine of
(50) Here, note that in this second embodiment, the above-mentioned predetermined NO.sub.x amount is set based on the NO.sub.x storage capacity of the NSR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio, but the predetermined NO.sub.x amount may be set based on the NO.sub.x storage capacity of the NSR catalyst and the NO.sub.x reducible amount of the SCR catalyst after the air fuel ratio of the air-fuel mixture has been shifted from the lean air fuel ratio to the stoichiometric air fuel ratio. That is, a total amount of the NO.sub.x storage capacity and the NO.sub.x reducible amount (or an amount which is obtained by subtracting a margin from the total amount) may be set as the predetermined NO.sub.x amount. The predetermined NO.sub.x amount in that case becomes smaller in the case where the temperature of the NSR catalyst at the time of the shifting of the air fuel ratio of the air-fuel mixture from the lean air fuel ratio to the stoichiometric air fuel ratio is high, than in the case where it is low, and also becomes smaller in the case where the amount of NH.sub.3 adsorption in the SCR catalyst is small than in the case where it is large. Thus, in the case of using the predetermined NO.sub.x amount set in this manner, it is only necessary to carry out the rich spike processing according to the same procedure as shown in the above-mentioned processing routine of
(51) While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
REFERENCE SIGNS LIST
(52) 1 internal combustion engine 2 fuel injection valves 3 exhaust pipe 4 first catalyst casing 5 second catalyst casing 6 ECU 7 air fuel ratio sensor 8 oxygen concentration sensor 9 NO.sub.x sensor (first NO.sub.x sensor) 10 exhaust gas temperature sensor 11 accelerator position sensor 14 third catalyst casing