Solenoid drive for a starter for an internal combustion engine
10316813 ยท 2019-06-11
Assignee
Inventors
Cpc classification
H01F7/121
ELECTRICITY
F02N11/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01H51/065
ELECTRICITY
F02N15/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/0851
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01H50/42
ELECTRICITY
International classification
H01H51/06
ELECTRICITY
H01F7/121
ELECTRICITY
F02N11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A solenoid drive may include a ferromagnetic housing having a coil receiving chamber axially limited by opposing first and second face side walls, and a cylindrical coil arrangement having at least one electric coil, and being arranged in the coil receiving chamber and coaxially surrounding a cylindrical coil interior space. The solenoid drive may also include a ferromagnetic plunger stop having a central region projecting axially in the coil interior space, and a ferromagnetic plunger arranged at the housing opposing the plunger stop. The plunger may project axially into the coil interior space, and may be adjustable axially bi-directionally between an active position proximal to the central region and a passive position distal to the central region. The solenoid drive may further include a ferromagnetic bypass device arranged coaxially to the coil arrangement, radially within the at least one coil, and spaced apart axially from the face side walls.
Claims
1. A solenoid drive for a starter, comprising: a ferromagnetic housing having a coil receiving chamber, the coil receiving chamber having a central axis and being axially limited by a first face side wall and an opposing second face side wall; a cylindrical coil arrangement having at least one electric coil, and being arranged in the coil receiving chamber coaxially to the central axis, and coaxially surrounding a cylindrical coil interior space; a ferromagnetic plunger stop having a central region projecting axially into the coil interior space; a ferromagnetic plunger arranged at the housing opposing the plunger stop, the plunger projecting axially into the coil interior space, and being adjustable axially bi-directionally along the central axis relative to the housing between an active position, which is proximal with respect to the central region, and a passive position, which is distal with respect to the central region; and a ferromagnetic bypass device arranged coaxially with respect to the coil arrangement, radially within the at least one coil, and spaced apart axially in a direction of the central axis from the first face side wall, the second face side wall, and both axial ends of the coil arrangement such that a magnetic field between the plunger and plunger stop is diverted directly from the plunger to the plunger stop via the bypass device; wherein the coil arrangement includes a cylindrical coil carrier onto which the at least one coil is wound radially on an outside thereof; and wherein the coil carrier has, radially on an inside thereof, a receiving region in which the bypass device is arranged such that the plunger does not extend beyond the bypass device in a direction of the central region when in the passive position and at least a portion of the plunger is adjustable beyond the bypass device in the direction of the central region.
2. The solenoid drive according to claim 1, wherein at least one of: the bypass device is at a respective axial distance from the first and second face side walls, the axial distance being at least 20% of an axial length of the coil receiving chamber; and the bypass device is arranged substantially centrally axially with respect to the first and second face side walls.
3. The solenoid drive according to claim 1, wherein: the receiving region extends axially as far as an axial end of the coil arrangement, wherein the bypass device is positioned axially in the receiving region by a non-magnetic positioning ring extending from the bypass device as far as said axial end of the coil arrangement.
4. The solenoid drive according to claim 3, wherein: the positioning ring has, radially on an inside thereof, a cylindrical guide contour on which the plunger is guided in an axially adjustable manner radially on an outside thereof.
5. The solenoid drive according to claim 1, wherein: the bypass device is arranged between two positioning rings each extending from the bypass device as far as an axial end of the coil arrangement.
6. The solenoid drive according to claim 1, wherein: the bypass device is formed by an integral component of the housing, wherein the component is cylindrical and extends coaxially into the coil interior space at an axial end of the coil arrangement.
7. The solenoid drive according to claim 6, wherein: the coil carrier has an annular step with which said coil carrier is plugged axially onto the bypass device.
8. The solenoid drive according to claim 1, wherein: the bypass device has at least one winding made or formed from a ferromagnetic wire.
9. The solenoid drive according to claim 1, wherein: the bypass device has a plurality of ferromagnetic bypass elements distributed in a circumferential direction.
10. The solenoid drive according to claim 1, wherein: the plunger is guided in an axially adjustable manner radially on an outside of a cylindrical guide sleeve, which is arranged coaxially on an inside of the coil arrangement and which extends from a first axial end of the coil arrangement through the coil interior space and beyond a second axial end of the coil arrangement into a guide region of the housing through which the plunger passes; the guide sleeve is composed of a ferromagnetic material; and the bypass device is formed by an integral component of the guide sleeve.
11. The solenoid drive according to claim 1, wherein: the bypass device has, radially on an inside thereof, a cylindrical guide contour on which the plunger is guided in an axially adjustable manner radially on an outside thereof.
12. The solenoid drive according to claim 1, wherein: the bypass device has, in the coil interior space, a ferromagnetic deflecting body supported axially on the central region of the plunger stop via a non-magnetic spacer body.
13. The solenoid drive according to claim 12, wherein one of: the deflecting body and the spacer body are of annular design and are arranged in the coil interior space radially on an outside with respect to the plunger; or the plunger is of hollow-cylindrical design at least in an end region facing the central region of the plunger stop and has a cylindrical plunger wall enclosing a plunger interior space, wherein the deflecting body and the spacer body are arranged radially on an inside with respect to the plunger wall.
14. A solenoid drive for a starter, comprising: a ferromagnetic housing having a coil receiving chamber, the coil receiving chamber having a central axis and being axially limited by a first face side wall and an opposing second face side wall; a cylindrical coil arrangement having at least one electric coil, and being arranged in the coil receiving chamber coaxially to the central axis, and coaxially surrounding a cylindrical coil interior space; a ferromagnetic plunger stop having a central region projecting axially into the coil interior space; a ferromagnetic plunger arranged at the housing opposing the plunger stop, the plunger projecting axially into the coil interior space, and being adjustable axially bi-directionally along the central axis relative to the housing between an active position, which is proximal with respect to the central region, and a passive position, which is distal with respect to the central region; and a ferromagnetic bypass device arranged coaxially with respect to the coil arrangement, radially within the at least one coil, and spaced apart axially in a direction of the central axis from the first face side wall, the second face side wall, and both axial ends of the coil arrangement; wherein the plunger is adjustable beyond the second face side wall such that at least a portion of the plunger extends outside of the housing; wherein the coil arrangement includes a cylindrical coil carrier onto which the at least one coil is wound radially on an outside thereof; and wherein the coil carrier has, radially on an inside thereof, a receiving region in which the bypass device is arranged such that the plunger does not extend beyond the bypass device in a direction of the central region when in the passive position and at least a portion of the plunger is adjustable beyond the bypass device in the direction of the central region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, in each case schematically,
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) According to
(6) The support 4 is designed for fastening the starter 1 to the internal combustion engine 2 or to a peripheral of the internal combustion engine 2 which may be located, for example, in a vehicle which is equipped with the internal combustion engine 2.
(7) The electric motor 5 is arranged on the support 4 and serves for driving a pinion 7 in rotation. The pinion 7 serves for driving the gearwheel 3 when the internal combustion engine 2 is intended to be started with the aid of the starter 1. For this purpose, the pinion 7, together with a drive shaft 8 on which the pinion 7 is arranged for conjoint rotation therewith, is adjustable bilinearly in an axial direction 9, which is defined by an axis of rotation 10 of the drive shaft 8 or of the electric motor 5, between a non-engagement position NES, which is shown in
(8) The electric motor 5 furthermore has, in the conventional manner, an external stator 11 and an internal rotor 12, wherein the rotor 12 is connected in terms of drive to the drive shaft 8 via a transmission device 13. The transmission device 13 may have a clutch, in particular a one-way friction clutch. The transmission device 13 may additionally or alternatively have a gearing 18, for example a planetary gearing. The stator 11 is accommodated in a stator housing 14 which is fastened to the support 4. In the situation shown, the support 4 has a base housing 29, which serves for the fastening of the starter 1 to said peripheral, and an intermediate housing 15, which is fastened to the base housing 29. In the example shown, the stator housing 14 is now fastened to said intermediate housing 15.
(9) The drive shaft 8 is mounted by way of a main bearing 16 on the support 4 or on the base housing 29 thereof. A further bearing 17 is provided in the intermediate housing 15, for the purpose of mounting the drive shaft 8.
(10) The solenoid drive 6 has a solenoid housing 19 which is referred to below in short as housing 19 and which is fastened to the support 4, specifically to the intermediate housing 15 thereof. The solenoid drive 6 serves for the axial adjustment of the pinion 7. For this purpose, the solenoid drive 6 has a plunger stop 20 which is static with respect to the support 4, a plunger 21 which is axially adjustable relative to the plunger stop 20, and a cylindrical coil arrangement 22. An axial direction 23 of the axial adjustability of the plunger 21 is defined by a longitudinal central axis 24 of the solenoid drive 6. The solenoid drive 6 is expediently arranged on the support 4 so as to be parallel and adjacent to the electric motor 5, such that the longitudinal central axis 24 extends parallel to the axis of rotation 10.
(11) The coil arrangement 22 is arranged on the plunger stop 20 and surrounds a cylindrical coil interior space 25 in a circumferential direction, which is based on the longitudinal central axis 24. The plunger 21 is coupled by way of a deflecting lever 26 to the drive shaft 8 in such a manner that, for the adjustment of the pinion 7 from the non-engagement position NES into the engagement position ES, the plunger 21 is retracted into the coil interior space 25. Accordingly, the coil arrangement 22 is in the form of a retraction coil 40 which, when energised, pulls the plunger 21 into the coil interior space 25. The deflecting lever 26 here effects a reversal of the movement direction, such that the retraction of the plunger 21 toward the top in
(12) In addition, the plunger 21 is coupled to an actuating rod 30 which, for this purpose, extends at least partially through the plunger 21. The actuating rod 30 serves for the axial adjustment of a plate-like contact element 31 which, for its part, serves for the electrical connection of two electric contacts 32. The electric motor 5 is connected to a main current supply 33 via said electric contacts 32. In other words, as soon as the contact element 31 electrically connects the two electric contacts 32 to each other, the electric motor 5 can be supplied with a rated electrical power via the main current supply 33 so that the electric motor 5 can output a rated torque at the pinion 7. In order to realise what is referred to as a soft-start operation, provision may be made to connect the electric motor 5 in series with the solenoid drive 6 or with the coil arrangement 22 thereof. The electric motor 5 can therefore be initially supplied with a considerably lower electrical power in order to drive the pinion 7 with a considerably lower torque and/or at a considerably lower rotational speed for as long as said pinion has not yet reached the engagement position ES thereof.
(13) The actuating rod 30 is guided coaxially through the plunger stop 20. Accordingly, the plunger stop 20 is ultimately located axially between the plunger 21 and the contact element 31. The plunger 21 is assigned at least one restoring spring 34 which, in the example, loops coaxially around the actuating rod 30. The restoring spring 34 is supported here on one side on the plunger 21 and on the other side on the plunger stop 20. The restoring spring 34 protrudes here in a cavity 35 formed on the plunger 21.
(14) The actuating rod 30 is also assigned a restoring spring 36 which is supported on one side on the actuating rod 30 and on the other side on a contact housing 37, on which the electric contacts 32 are located. Furthermore, a pre-tensioning spring 38 can be provided which drives the contact element 31 in the direction of the contacts 32. Said pre-tensioning spring 38 is supported here on the actuating rod 30. An axial distance between the contact element 31 and the contacts 32 is discernibly smaller than the entire adjustment travel of the plunger 21 between the passive position PS and the active position AS. The contact element 31 therefore comes into contact with the contacts 32 shortly before reaching the active position AS. On reaching the active position AS, the pre-tensioning spring 38 then brings about a pre-tensioned bearing of the contact element 31 against the contacts 32. By means of the capacitive effect of coils/windings of the electric motor 5, the rated torque builds up with a time delay. The coordination is expediently undertaken here in such a manner that the rated torque is present approximately synchronously with the reaching of the active position AS, i.e. also synchronously with the reaching of the engagement position ES.
(15) Furthermore, it can be seen that, in the passive position PS, the contact element 31 bears axially against a rear side 39 of the plunger stop 20, which rear side faces away from the plunger 21.
(16) Since the solenoid drive 6 therefore also serves for the connection of the main current supply 33 of the electric motor 5, said solenoid drive may also be referred to as an electromagnetic switch.
(17) According to
(18) The plunger stop 20 is arranged at a first axial end 42 of the coil arrangement 22 in the housing 19. The plunger stop 20 has a central region 43 which projects axially into the coil interior space 25 and has the above mentioned stop end side 28 which can serve as an axial stop for the plunger 21. The plunger stop 20 is provided with the first face side wall 73 which is ring shaped and coaxially encircling the central region 43. The second face side wall 74 is provided at the housing 19. In the depicted examples, the coil arrangement 22 axially abuts with its first axial end 42 to the first face side wall 73.
(19) The plunger 21 projects axially into the coil interior space 25 at a second axial end 44 of the coil arrangement 22, which second axial end 44 is opposite the central region 43. In the depicted examples, this second axial end 44 is axially spaced apart from the second face side wall 74. Thus an axial gap 75 is provided axially between the second axial end 44 and the second face side wall 74.
(20) Furthermore, the plunger 21, as explained, is arranged so as to be adjustable axially bi-directionally relative to the housing 19 between the active position AS which is proximal with respect to the central region 43 and the passive position PS which is distal with respect to the central region 43. In the passive position PS an axial air gap 71 is provided within the coil interior space 25 axially between the plunger 21 or the plunger end side 27, respectively, and the plunger stop 20 or the stop end side 28, respectively. This axial air gap 71 reduces when the plunger 21 moves from the passive position PS to the active position AS. As explained, in the active position AS, the plunger 21 can be in contact by means of the plunger end side 27 thereof with the stop end side 28 which is located on the central region 43 in the coil interior space 25. In this case the axial air gap 71 is eliminated in the active position AS.
(21) In addition, the solenoid drive 6 shown here is equipped with a ferromagnetic bypass device 45. The latter is arranged within the coil receiving chamber 72, coaxially with respect to the coil arrangement 22 and radially within the respective coil 40, 41 of the coil arrangement 22. In a starting region of the adjustment travel of the plunger 21, which starting region has the passive position PS, the bypass device 45 brings about a deflection of magnetic field lines in such a manner that the deflected magnetic field lines are not guided within the coil interior space 25 through the axial air gap 71 prevailing there between plunger 21 and plunger stop 20, but rather pass from the plunger 21 via the bypass device 45 directly to the plunger stop 20. This results in a reduction in the magnetic forces which drive the plunger 21 in the coil interior space 25 in the direction of the plunger stop 20. With increasing penetration depth of the plunger 21 into the coil arrangement 22, said deflecting influence of the bypass device 45 decreases. In particular, the field lines run substantially directly within the reduced air gap 71 from the plunger 21 to the plunger stop 20 in an end region of the adjustment travel of the plunger 21, which end region contains the active position AS.
(22) In the embodiments of
(23) In the examples of
(24) In all of the embodiments shown here, the coil arrangement 22 has a cylindrical coil carrier 51 onto which the two coils 40, 41 are wound radially on the outside. The holding coil 41 is expediently wound here radially on the outside of the retraction coil 40 and extends in particular over the entire axial length of the retraction coil 40. The coil carrier 51 is expediently composed of a non-magnetic material. In particular, the coil carrier 51 has a tubular casing (not denoted specifically) which, at the axial ends thereof, has two annular end discs which protrude outward from the casing in the manner of collars and define the axial ends 42, 44 of the coil arrangement 22. The coils 40, 41 are arranged radially on the outside of the casing and axially between the end discs.
(25) The bypass device 45 can now be arranged radially on the inside of the coil carrier 51, which is the case in the examples of
(26) In the examples of
(27)
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(34) Also in the examples of
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