Apparatus and method for forming an opening in patient's tissue
10293129 ยท 2019-05-21
Assignee
Inventors
Cpc classification
A61M2205/3344
HUMAN NECESSITIES
A61B17/3496
HUMAN NECESSITIES
A61M2205/3569
HUMAN NECESSITIES
A61B2017/00128
HUMAN NECESSITIES
International classification
A61B90/00
HUMAN NECESSITIES
Abstract
A surgical instrument system for use in a surgical procedure is disclosed. The surgical instrument system may include an instrument configured to puncture the tissue of a patient and detect when the instrument has entered a lumen of the patient's body. Liquid may be present in the lumen or the lumen may be devoid of liquid or tissue. The instrument is configured to determine when the needle tip is engaged with a portion of patient's tissue and determine when the needle tip has exited that portion of the patient's tissue by detecting changes in properties of the tissue, specifically, electrical resistance.
Claims
1. A surgical instrument system comprising: a housing including a handle, a shaft extending outwardly from the housing to a distal end configured to form a puncture in a patient's tissue, a conductor plate positioned in the shaft, a retraction mechanism operable to move the distal end of the shaft in a first direction toward the housing, and a controller positioned in the housing, the controller being configured to: (i) energize a sensor circuit including a section of the shaft and the conductor plate, and (ii) monitor an electrical signal received from the sensor circuit, wherein when an electrical resistance value based on the monitored electrical signal is greater than a predetermined threshold, the controller is configured to: (i) activate an indicator, and (ii) energize the retraction mechanism to move the distal end of the shaft in the first direction toward the housing.
2. The surgical instrument system of claim 1, wherein the predetermined threshold for the resistance value is greater than or equal to 100 kilo-ohms.
3. The surgical instrument system of claim 1, wherein the conductor plate is positioned in an opening defined in the distal end of the shaft.
4. The surgical instrument system of claim 3, further comprising a non-conductive film positioned in the opening defined in the distal end of the shaft between the conductor plate and the shaft that electrically isolates the conductor plate from the shaft.
5. The surgical instrument system of claim 4, wherein the non-conductive film includes an annular ring that surrounds the conductor plate.
6. The surgical instrument system of claim 5, wherein the annular ring has a thickness of 0.5 millimeters.
7. The surgical instrument system of claim 1, wherein the indicator is a visual indicator.
8. The surgical instrument system of claim 1, wherein the controller is configured to: determine whether the distal end has engaged the patient's tissue based on the electrical signal received from the sensor circuit, energize the indicator in a first state when the controller has determined that the distal end has engaged the patient's tissue, and energize the indicator in a second state to activate the indicator when the controller has determined that the distal end has penetrated a lumen of the patient, the second state being different from the first state.
9. The surgical instrument system of claim 8, wherein when the resistance value based on the monitored electrical signal is less than a predetermined value for a predetermined period of time, the controller is configured to energize the indicator in the first state.
10. The surgical instrument system of claim 9, wherein the predetermined value is in a range of 1 kilo-ohm to 100 kilo-ohms.
11. The surgical instrument system of claim 9, wherein the predetermined period of time is equal to 200 milliseconds.
12. The surgical instrument system of claim 8, wherein: the first state is one of a flashing light and a continuous light, and the second state is the other of a flashing light and a continuous light.
13. The surgical instrument system of claim 1, wherein the retraction mechanism includes a linear actuator.
14. The surgical instrument system of claim 13, wherein: the shaft is operable to move along a first axis, and the linear actuator is operable to move along a second axis extending orthogonal to the first axis to cause the shaft to move along the first axis.
15. The surgical instrument system of claim 1, wherein the shaft extends from the distal end to a proximal end positioned in the housing, and the retraction mechanism includes a mounting frame secured to the proximal end of the shaft.
16. The surgical instrument system of claim 15, wherein the retraction mechanism further includes a locking arm operable to rotate about a pivot pin between (i) a first position in which a proximal end of the mounting frame is engaged with a first surface of the locking arm and (ii) a second position in which the proximal end of the mounting frame is received in a passageway defined in the shaft.
17. The surgical instrument system of claim 16, further comprising a biasing element attached to an end of the locking arm, the biasing element being operable to bias the locking arm in the first position.
18. The surgical instrument system of claim 16, wherein the mounting frame includes a mounting bracket that has a first end secured to the shaft and a second, opposite end secured to an elongated rod, and the elongated rod includes the proximal end of the mounting frame.
19. The surgical instrument system of claim 18, wherein the locking arm includes a sleeve that includes the first surface.
20. The surgical instrument system of claim 15, further comprising a biasing element operable to urge the shaft in the first direction, wherein the biasing element is positioned between a plate of the mounting frame and a wall of the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The detailed description particularly refers to the following figures, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(13) While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been illustrated by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
(14) Referring now to
(15) The probe 28 includes a base 32 and a shaft 36 that extends distally away from the base 32 to a tip 38. In the illustrated embodiment, the shaft 36 is a cannula formed from an electrically conductive material. The tip 38 and the shaft 36 are integral, but it should be appreciated that in other embodiments the tip 38 and the shaft 36 may be formed as separate components and assembled. As shown in
(16) Returning to
(17) Referring now to
(18) The circuitry 50 includes a microprocessor 60 such as, for example, an 8-Bit AVR 16 MHz Processor (ATMEGA32U4) commercially available from Atmel Corporation. The microprocessor 60 is attached a circuit 62 that also includes various terminals 64 connected to other circuitry 50. An I/O port 66 such as, for example, a USB port, is attached to the circuit 62 to permit a user to upload software and data to, and download from, the microprocessor 60. Illustratively, the microprocessor 60, the circuit 62, and the I/O port 66 are available in a Teensy 2.0 USB-based microcontroller development system. A voltage supply includes two 3 VDC batteries 68, the anodes of which are coupled to one terminal 70 of the power switch 54. The other terminal 72 of switch 54 is coupled to the 5V terminal of the circuit 62 and to the anode of a Power Indicator LED 74. The cathode of the Power Indicator LED 74 is coupled to the cathodes of the batteries 68 and to the GrouND terminal of the circuit 62 at the terminal 76.
(19) The circuitry 50 also includes a Low Battery LED 78, which is energized by the microprocessor 60 when battery voltage drops below a predetermined threshold. The cathode of the LED 78 is connected through a 220 resistor 80 to the 19 terminal of the circuit 62. The anode of the LED 78 is connected to the GrouND terminal of the circuit 62 and an anode of the indicator LED 30. The cathode of the LED 30 is connected to the 13 terminal of the circuit 62 through another 220 resistor 84.
(20) The shaft 36 of the probe 28 is coupled via a wire 90 to a ground terminal of the circuit 62. The conductor plate 40 of the tip 38 is coupled via a wire 92 through a 4.7 k resistor to the 15 terminal and the 5V terminal of the circuit 62.
(21) Illustratively, the microprocessor 60 applies 4.7V dc to the conductor plate 40 while the shaft 36 is connected to ground. The microprocessor 60 is programmed to measure the resistance received by the circuit 62 at a controlled distance. In the illustrative embodiment, the distance is equal to a 0.5 millimeter gap between the conductor plate 40 and the cutting end of the shaft 36 that is created by the film 44. In the illustrative embodiment, the 0.5 millimeter gap corresponds to the thickness of the film ring 44. When the conductor plate 40 exits the patient's tissue and enters a liquid-filled or empty target lumen, the resistance sensed at the conductor plate 40 experiences a step change, which the microprocessor 60 is programmed to register as indicating, for example, that the tip 38 has penetrated a lumen. The microprocessor 60 is programmed to switch the 13 terminal continuously high, thereby turning the indicator LED 30 continuously on.
(22) When the probe tip 38 engages the patient's tissue, the resistance experienced by circuit changes. In the illustrative embodiment, the microprocessor 60 is programmed to consecutively toggle the 13 terminal high and low, thereby causing the LED 30 to flash on and off to indicate to the user that the instrument system 10 is armed. As the needle 12 (and hence the probe 38) is advanced into the spinal column, the conductor plate 40 remains engaged with the patient's tissue.
(23) When the probe tip 38 reaches, and protrudes into, the target lumen (e.g., the interior of a patient's spinal column or trachea), the electrical resistance in the circuit changes sharply, and the microprocessor 60 is programmed to switch the 13 terminal continuously high, thereby turning the indicator LED 30 continuously on to inform the user to hold the needle 12 in position. The user may then remove the probe 28 from the lumen 20 of the needle 12 while leaving the needle 12 inserted into the patient's tissue. The user may then use the lumen 20 to position, for example, a catheter to provide fluids to the patient.
(24) Referring now to
(25) Illustratively, the puncture instrument 112 may be used to form a puncture between the skin of the neck and the anterior wall of the trachea of a patient, but it should be appreciated that the puncture instrument 112 may be used to form other punctures, incisions, or openings in the patient's tissue. As shown in
(26) The elongated body 120 includes a handle 132 extending from the proximal end 122 to a distal handle end 134. A shaft 136 extends distally away from the handle 132 to the needle tip 126. In the illustrated embodiment, the shaft 136 is a cannula formed from a metallic material. In other embodiments, the shaft may be formed from a ceramic or plastic material. The needle tip 126 and the shaft 136 are integral, but it should be appreciated that in other embodiments the needle tip 126 and the shaft 136 may be formed as separate components and assembled.
(27) The handle 132 illustratively includes an upper housing 140 that is configured to be coupled to a lower housing 142. The indicator 128 includes a light source such as, for example, a plurality of light emitting diodes (LED) 146 that is illustratively visible through an opening in the upper housing 140. The housings 140, 142 cooperate to define a chamber in which other electrical circuitry 148 is positioned. The circuitry 148 is operable to energize the LED 146 to provide a visual output to the user. In other embodiments, the indicator 128 may include other electrical circuitry to provide an audible output to the user. The puncture instrument 112 also includes a power switch 150, which is operable to supply power to the electrical circuitry 148 including LEDs 146.
(28) As shown in
(29) Returning to
(30) As described above, the instrument 112 includes an automatic needle retraction mechanism 160 operable to retract the needle tip 126 a short distance after the needle tip 126 has penetrated the tissue. As shown in
(31) The needle shaft 136 extends through an opening 186 defined in the distal handle end 134, and the shaft 136 includes a proximal end 190 that is secured to a mounting bracket 192 positioned in the handle 132. The mounting bracket 192 includes a cylindrical body 194 and a slide plate 196 that extends outwardly from the body 194. As shown in
(32) As shown in
(33) A rod 204 extends between the cylindrical body 194 and the locking arm 184. As shown in
(34) When the needle shaft 136 is in its extended position and ready for insertion into a patient's tissue, the sleeve 208 is initially engaged with the rod 204, as shown in
(35) As described above, the automatic needle retraction mechanism 130 is operable to quickly retract the needle tip 126 a short distance after the needle tip 126 has penetrated the tissue. To do so, the linear actuator 180 is energized to advance its shaft 182 into contact with the locking arm 184, thereby causing the arm 184 to pivot about the pin 212 as indicated by arrow 222. As the arm 184 pivots, the end of the rod 204 disengages from the sleeve 208 and moves toward the center of the aperture 206. When the rod 204 disengages from the sleeve 208, the spring 202 urges the mounting bracket 192 in the direction indicated by arrow 224 in
(36) Referring now to
(37) The circuitry 148 includes a microprocessor 230 such as, for example, an 8-Bit AVR 16 MHz Processor (ATMEGA32U4), which is commercially available from Atmel Corporation. The microprocessor 230 is attached a circuit 232 that also includes various terminals 234 connected to other circuitry 148. An I/O port 236 such as, for example, a USB port, is attached to the circuit 232 to permit a user to upload software and data to, and download from, the microprocessor 230. Illustratively, the microprocessor 230, the circuit 232, and the I/O port 236 are available in a Teensy 2.0 USB-based microcontroller development system. A voltage supply includes a single 9 VDC battery 152, the anode of which is coupled to one terminal 260 of the power switch 150. The other terminal 262 of switch 150 is coupled to a voltage regulator 154 and to the anode of a Power Indicator LED 264 of the LEDs 146 through a 220 resistor 156. As shown in
(38) The circuitry 148 also includes a Low Battery LED 270, which is energized by the microprocessor 230 when battery voltage drops below a predetermined threshold. The cathode of the LED 270 is connected through a 220 resistor 272 to the 13 terminal of the circuit 232. The anode of the LED 270 is connected to the GrouND terminal of the circuit 232 and an anode of the penetration indicator LED 274. The cathode of the LED 274 is connected to the 13 terminal of the circuit 232 through another 220 resistor 276. A battery monitor (not shown) may be connected to another terminal of the circuit 232.
(39) The shaft 136 of the instrument 112 is coupled via a wire 172 to a ground terminal of the circuit 232. The conductor plate 164 in the tip 126 is coupled via a wire 170 through a 68 resistor 280 and a 100 k resistor 282 to the 18 terminal and the 5V terminal of the circuit 232. The shaft 136 and the plate 164 form part of the sensor circuit used to detect when the needle tip 126 has penetrated a lumen. It should be appreciated that in other embodiments the sensor circuit may include a pair of conductor plates, which are electrically isolated from one another, and the elongated shaft may be formed from a non-conductive material.
(40) The linear actuator 180 is connected to the anodes of the LEDs 270, 274 and the GrouND terminal of the circuit 232. The linear actuator 180 is also connected to a relay switch 290, which is positioned between the actuator 180 and the terminal 262 of the switch 150. The relay switch 290 is also connected to the 17 terminal of the circuit 232 and to the GrouND terminal, as shown in
(41) Illustratively, the microprocessor 230 applies 4.7 VDC to the conductor plate 164 while the shaft 136 is connected to ground (e.g., the user's hand). The microprocessor 230 is programmed to measure the electrical resistance in the circuit 232 at a controlled distance. In the illustrative embodiment, the distance is equal to a 0.5 millimeter gap between the conductor plate 164 and the cutting end of the shaft 136 that is created the non-conductive film 168. In the illustrative embodiment, the 0.5 millimeter gap corresponds to the thickness of the film ring 168. During operation, when the conductor plate 164 exits the patient's tissue and enters a liquid-filled or empty target lumen, the resistance sensed at the conductor plate 164 experiences a step change, which the microprocessor 230 is programmed to register as indicating, for example, that the tip 126 has penetrated a lumen. The microprocessor 230 is programmed to switch the 13 terminal continuously high, thereby turning the indicator LED 274 continuously on.
(42) In use, the needle tip 126 of the surgical instrument 112 may be used to form a puncture in a patient's issue. As shown in
(43) Once the needle tip 126 is properly aligned, it may be advanced into contact with the patient's tissue and through the anterior wall 306. When the needle tip 126 engages the patient's tissue, the circuit is closed, and the resistance value measured by the microprocessor 230 enters a predetermined range. In the illustrative embodiment, the range is between 1 kilo-ohm and 100 kilo-ohms. It should be appreciated that in other embodiments other ranges of resistance values may be used. The controller 230 activates a timer when the resistance value enters the predetermined range, and after a predetermined amount of time, the microprocessor 230 activates the LED 274. In the illustrative embodiment, the predetermined amount of time is 200 milliseconds. When the microprocessor 230 activates the LED 274 in the illustrative embodiment, the microprocessor 230 is programmed to consecutively toggle the 13 terminal high and low, thereby causing the LED 274 to flash on and off to indicate to the user that the instrument 112 is armed.
(44) In other embodiments, other sensors may be used to determine when the instrument 112 is properly positioned and ready to be armed. For example, the instrument 112 may include a pressure sensor that measures the pressure on the needle tip such that when the pressure surpasses the amount of pressure associated with penetrating the patient's tissue, the controller would activate the indicator and arm the instrument 112. In other embodiments, the instrument 112 may also include a cancel switch that the user may toggle to disarm the instrument 112.
(45) As the needle 126 is advanced into the target lumen, the conductor plate 164 remains engaged with the patient's tissue. When the needle 126 reaches, and protrudes into, the target lumen (e.g., the trachea 300, esophagus, or spinal column) as shown in
(46) The microprocessor 230 is also programmed to switch the 17 terminal to high after a preset delay, thereby activating the relay switch 290. It should be appreciated that in other embodiments the preset delay may be omitted and the switch 290 activated immediately. When the switch 290 is activated, it connects the linear actuator 180 to the battery 152, thereby energizing the actuator. As described above, the actuator 180 is operable to advance its output shaft 182 into contact with the locking arm 184 and causing the locking arm 184 to pivot. As the arm 184 pivots, the end of the rod 204 disengages from the sleeve 208 and moves toward the center of the aperture 206. When the rod 204 disengages from the sleeve 208, the spring 202 urges the mounting bracket 192 in the direction indicated by arrow 224 in
(47) In other embodiments, the actuator may be embodied as an electric motor, electromagnet, or other electromechanical device operable to move the locking arm 184 within a sufficient period of time after the microprocessor detects penetration of the lumen. In the illustrative embodiment, the actuator 180 is operable to move the locking arm 184 such that the needle is retracted in 100 milliseconds.
(48) Referring now to
(49) It should be appreciated that although the concept of detecting a lumen in a patient's body has been described above in reference to surgical instruments that may be used to create punctures in a patient's tissue, the techniques and concepts described above may be incorporated into other surgical instruments such that entry into a lumen or movement between various tissue types may be detected. For example, any surgical cutting tool such as, for example, a cutting blade, reamer, drill, or other instrument may include circuitry to detect fluctuating levels of electrical resistance and thereby determine when a distal end of the cutting tool has entered a lumen. Other surgical instruments such as, for example, guides, trials, probes, and so forth may also include circuitry to detect fluctuating levels of electrical resistance and thereby determine when a distal end of the surgical instrument has entered a lumen.
(50) While the disclosure has been illustrated and described in detail in the drawings and foregoing description, such illustration and description is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments have been illustrated and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
(51) There are a plurality of advantages of the present disclosure arising from the various features of the method, apparatus, and system described herein. It will be noted that alternative embodiments of the method, apparatus, and system of the present disclosure may not include all of the features described yet still benefit from at least some of the advantages of such features. Those of ordinary skill in the art may readily devise their own implementations of the method, apparatus, and system that incorporate one or more of the features of the present invention and fall within the spirit and scope of the present disclosure as defined by the appended claims.