Method of manufacturing MoS.SUB.2 .having 1T crystal structure
11525189 · 2022-12-13
Assignee
Inventors
- Young Chang Joo (Seoul, KR)
- Won Hyo Joo (Seoul, KR)
- Dae Hyun Nam (Gyeongsangnam-do, KR)
- Ji Yong Kim (Seoul, KR)
Cpc classification
C25B11/091
CHEMISTRY; METALLURGY
C01P2004/82
CHEMISTRY; METALLURGY
D01D5/003
TEXTILES; PAPER
C01P2002/76
CHEMISTRY; METALLURGY
C01P2004/16
CHEMISTRY; METALLURGY
C30B29/46
CHEMISTRY; METALLURGY
C30B1/10
CHEMISTRY; METALLURGY
International classification
C30B1/10
CHEMISTRY; METALLURGY
C30B29/46
CHEMISTRY; METALLURGY
Abstract
Provided is a method of manufacturing MoS.sub.2 having a 1T crystal structure. The method includes performing phase transition from a 2H crystal structure of MoS.sub.2 to the 1T crystal structure by reacting MoS.sub.2 having the 2H crystal structure with CO gas. The phase transition includes annealing the MoS.sub.2 having the 2H crystal structure in an atmosphere including CO gas.
Claims
1. A method of manufacturing molybdenum disulfide (MoS.sub.2) having a 1T crystal structure, the method comprising: performing phase transition from a 2H crystal structure of MoS.sub.2 to the 1T crystal structure by reacting MoS.sub.2 having the 2H crystal structure with CO gas.
2. The method of claim 1, wherein the performing of phase transition comprises annealing the MoS.sub.2 having the 2H crystal structure in an atmosphere including CO gas.
3. The method of claim 1, wherein the performing of phase transition comprises annealing the MoS.sub.2 having the 2H crystal structure in an atmosphere including CO gas and CO.sub.2 gas.
4. The method of claim 2, wherein the annealing is performed at a temperature in the range of about 700° C. to about 1000° C.
5. The method of claim 3, wherein the annealing is performed at a temperature in the range of about 700° C. to about 1000° C.
6. The method of claim 1, wherein the MoS.sub.2 is in the form of at least one of bulk, powder, film, wire, and fiber.
7. A method of manufacturing MoS.sub.2 having a 1T crystal structure, the method comprising: forming a MoS.sub.2-carbon composite by reacting an MoS.sub.2 precursor-organic material composite with CO gas, wherein at least one portion of MoS.sub.2 included in the MoS.sub.2-carbon composite has the 1T crystal structure.
8. The method of claim 7, wherein the MoS.sub.2 precursor-organic material composite is in the form of fiber.
9. The method of claim 7, wherein the MoS.sub.2 precursor-organic material composite is prepared by electrospinning.
10. The method of claim 7, wherein MoS.sub.2 included in the MoS.sub.2-carbon composite has a single-layered or a multi-layered structure.
11. The method of claim 7, wherein the forming of the MoS.sub.2-carbon composite comprises annealing the MoS.sub.2 precursor-organic material composite in an atmosphere including CO gas.
12. The method of claim 7, wherein the forming of the MoS.sub.2-carbon composite comprises annealing the MoS.sub.2 precursor-organic material composite in an atmosphere including CO gas CO.sub.2 gas.
13. The method of claim 11, wherein the annealing is performed at a temperature in the range of about 700° C. to about 1000° C.
14. The method of claim 12, wherein the annealing is performed at a temperature in the range of about 700° C. to about 1000° C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and/or other aspects will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION
(13) In the following detailed description, reference is made to the accompanying drawings that show, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. It is to be understood that the various embodiments of the invention, although different, are not necessarily mutually exclusive. For example, a particular feature, structure, or characteristic described herein, in connection with one embodiment, may be implemented within other embodiments without departing from the spirit and scope of the invention. In addition, it is to be understood that the location or arrangement of individual elements within each disclosed embodiment may be modified without departing from the spirit and scope of the invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims, appropriately interpreted, along with the full range of equivalents to which the claims are entitled. In the drawings, like numerals refer to the same or similar functionality throughout the several views and length, areas, thicknesses, and shapes of elements in the drawings may be exaggerated for descriptive convenience.
(14) Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that these embodiments may be readily implemented by those skilled in the art.
(15) The present invention provides a method of converting a crystal structure of MoS.sub.2 by reacting MoS.sub.2 or a MoS.sub.2 precursor with carbon monoxide (CO) gas. CO is one of the representative reductive gases and the present inventors have found that CO reacts with sulfur (S) contained in MoS.sub.2 to induce S-vacancies therein as shown in Reaction Scheme 1 below, resulting in formation of MoS.sub.2 having a 1T crystal structure via atomic diffusion and rearrangement by the S-vacancies. The S-vacancy refers to an empty lattice point of a crystal lattice of MoS.sub.2 from which an S atom is removed.
MoS.sub.2+δ.Math.CO(g)=MoS.sub.2-δ+δ.Math.COS(g) Reaction Scheme 1
(16) (where, MoS.sub.2-δ refers to a state in which δ S-vacancies are present in MoS.sub.2 and a stoichiometric value of S is reduced by δ from 2.)
(17)
(18) Referring to
(19) Meanwhile, referring to
(20) Meanwhile, referring to
(21) Based thereon, it may be inferred that once S-vacancies are formed in MoS.sub.2 by CO gas via the reaction represented by Reaction Scheme 1 above, thermodynamic stability of the 1T′ crystal structure tends to be improved with an increased S-vacancy concentration caused by the reaction with the CO gas. A decrease in the difference of thermodynamic energy between the 2H and 1T′ crystal structures may be understood as an increase in the probability of phase transition from the 2H crystal structure to the 1T′ crystal structure. Also, the 1T′ crystal structure tends to be more stable as the particle size of MoS.sub.2 decreases. In this case, especially in the absence of S-vacancy, the 1T′ crystal structure becomes more stable than the 2H crystal structure when the particle size is 2 nm or less. When the S-vacancy concentration reaches the equilibrium concentration of 17% via reaction with CO gas and the particle size is 7 nm or less, the 1T′ crystal structure becomes more stable, causing spontaneous phase transition.
(22) Annealing MoS.sub.2 in a CO atmosphere may be performed for reaction between CO and MoS.sub.2. For example, after MoS.sub.2 is placed in an annealing furnace, CO gas may be introduced into the annealing furnace while heating the annealing furnace at a predetermined temperature. The annealing furnace may be used in the atmosphere and may create a vacuum.
(23) In the present invention, the MoS.sub.2, a target of reaction with CO gas, may be in various forms such as in the form of bulk, powder, film, wire, and fiber, without being limited to a particular form. Alternatively, pure MoS.sub.2 may be present alone or may be mixed or combined with other materials. This may be possible because the reactant that reacts with MoS.sub.2 to induce the 1T crystal structure is CO in a gaseous state.
(24) Alternatively, a MoS.sub.2 precursor used to chemically synthesize MoS.sub.2 may also be a target of reaction with CO. For example, the MoS.sub.2 precursor may include ammonium tetrathiomolybdate (ATTM).
(25) As another example, a composite of a MoS.sub.2 precursor and an organic material may be a target of reaction with CO. For example, the MoS.sub.2 precursor may include ammonium tetrathiomolybdate (ATTM, (NH.sub.4).sub.2MoS.sub.4), and the organic material may include polyacrylonitrile (PAN) forming a hydrogen bond with the ammonium tetrathiomolybdate. The composite may be in the form of fiber, for example, prepared by electrospinning that is a method of producing fiber by applying electrostatic repulsive force. In electrospinning, a thickness of nanofiber may easily be adjusted according to a magnitude of voltage of several tens of kV applied to a solution and a length of fiber over 100 μm may be realized.
(26) The MoS.sub.2 precursor-organic material composite in the form of nanofiber may be converted into MoS.sub.2-carbon nanofiber via reaction with CO gas, and at least one portion of MoS.sub.2 included in the MoS.sub.2-carbon nanofiber may have the 1T crystal structure.
(27) Annealing temperature for reaction between MoS.sub.2 and CO may be adjusted according to a partial pressure of CO gas in the annealing furnace, for example, may be in the range of 700° C. to 1000° C.
(28) CO gas alone may be added to the annealing furnace or CO gas diluted in an inert gas such as N.sub.2 or Ar may be added to the annealing furnace. Alternatively, a mixed gas of CO and CO.sub.2 may be added thereto. When the CO/CO.sub.2 gas mixture is added, oxygen may be generated in an small amount corresponding to an equilibrium pressure of the reaction represented by Reaction Scheme 2 during the annealing process. By precisely measuring a partial pressure of the small amount of oxygen using an oxygen sensor and controlling the oxygen partial pressure, the partial pressure of CO gas may be precisely controlled in the annealing furnace.
(29) Also, a microstructure of the composite including MoS.sub.2 may be controlled by using the oxygen partial pressure generated in a small amount. For example, the structure of the nanofiber and the particle size and structure of MoS.sub.2 contained in the nanofiber may be controlled by adjusting combustion reaction of the MoS.sub.2 composition in the form of nanofiber prepared by electrospinning.
CO(g)+1/2 O.sub.2(g)=CO.sub.2(g) Reaction Scheme 2
(30) An equilibrium constant of reaction represented by Reaction Scheme 2 with respect to temperature is well known. Based thereon, equilibrium oxygen partial pressures according to temperatures and CO:CO.sub.2 flow ratios are shown in
(31) When a mixed gas of CO and CO.sub.2 reacts with MoS.sub.2 under the conditions including a temperature of 800° C. and a pressure of 1 atm, amounts of reaction products according to a concentration of each component are shown in
C+CO.sub.2(g)=2CO(g) Reaction Scheme 3
(32) Hereinafter, the present invention will be described in more detail with reference to the following experimental examples. However, these experimental examples are made only for illustrative purposes, and the present invention is not be construed as being limited to those experimental examples.
Experimental Example 1
(33) MoS.sub.2 powder having a 2H crystal structure was prepared. The MoS.sub.2 powder was placed in an annealing furnace at ambient pressure and heated at a temperature of 800° C. while simultaneously supplying CO gas into the annealing furnace at a flow rate of 80 sccm and CO.sub.2 gas thereinto at a flow rate of 120 sccm.
Experimental Example 2
(34) Reaction was performed in the same manner as in Experimental Example 1, except that (NH.sub.4).sub.2MoS.sub.4 (ATTM) that is a precursor of MoS.sub.2 was used as a target of reaction with CO gas.
(35) XPS Analysis
(36) X-ray photoelectron spectroscopy (XPS) was performed on products of Experimental Examples 1 and 2 to observe differences of crystal structures before and after CO gas annealing, and the results are shown in
(37) Referring to (a) of
(38) HRTEM Analysis
(39) To directly observe formation of the 1T crystal structure, a MoS.sub.2 single layer was separated from the MoS.sub.2 powder of Experimental Example 1 by sonication and a crystal structure thereof was analyzed by using a high-resolution transmission electron microscope (HRTEM). Referring to
Experimental Examples 3 to 10
(40) MoS.sub.2-carbon nanofibers (hereinafter, referred to as “MoS.sub.2/C nanofibers”) were prepared by electrospinning and calcination. First, 1.4 g of ammonium tetrathiomolybdate (ATTM) was dissolved in 5 g of N,N-dimethylformamide (DMF) at 120° C. for 2 hours while stirring, and 0.7855 g of polyacrylonitrile (PAN, Mw=150,000 g/mol) was dissolved in 5 g of DMF at 120° C. for 2 hours while stirring.
(41) Then, the two solutions were mixed and stirred for 10 hours. After the stirring was completed, the mixed solution was added to a syringe of an electrospinning apparatus and a potential of 15 kV was set between a metal tip of the syringe and a collector, and then the mixed solution was sprayed at a rate of 0.3 ml/h using a syringe pump to produce ATTM-PAN nanofibers. The produced ATTM+PAN nanofibers were converted into MoS.sub.2/C nanofibers via chemical reactions such as thermal decomposition and oxidation during CO gas annealing.
(42) Specifically, CO gas annealing was performed by using a tube furnace. The annealing was performed while flowing a CO/CO.sub.2 gas mixture at 800° C. for 1 hour to 5 hours. In this case, the CO/CO.sub.2 gas mixture was prepared using CO and CO.sub.2 gases each having a purity of 99.9% by adjusting a ratio of CO:CO.sub.2 using a mass flow controller (MFC). Details of Experimental Examples 3 to 10 are shown in Table 1 below.
(43) TABLE-US-00001 TABLE 1 Experimental CO flow rate CO.sub.2 flow rate Annealing Example (sccm) (sccm) CO flow ratio time (h) Experimental 50 150 25% 1 Example 3 Experimental 60 140 30% 1 Example 4 Experimental 80 120 40% 1 Example 5 Experimental 120 80 60% 1 Example 6 Experimental 50 150 25% 5 Example 7 Experimental 60 140 30% 5 Example 8 Experimental 80 120 40% 5 Example 9 Experimental 120 80 60% 5 Example 10
(44) Analysis of Crystal Structure
(45) The crystal structures of the manufactured MoS.sub.2/C nanofibers were identified by X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy.
(46) (a) to (h) of
(47) Referring to
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(49) In order to verify direct relationship between formation of the 1T-MoS.sub.2 crystal structure and the S-vacancy concentration, changes in coordination structures of Mo were identified by measuring an extended X-ray absorption fine structure (EXAFS).
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(51) Referring to
(52) First, in terms of the CO flow ratio, as the CO flow ratio decreases, the equilibrium moves to the left in the reaction represented by Reaction Scheme 2 to increase oxygen partial pressure. The increase in the oxygen partial pressure increases the combustion amount of carbon constituting the MoS.sub.2/C nanofiber, thereby enlarging empty space inside the MoS.sub.2/C nanofiber. When MoS.sub.2 units migrated through the empty space and gather, the growth of the MoS.sub.2 layer in the lengthwise direction is promoted and the number of stacked MoS.sub.2 layers increases. In terms of annealing, as the annealing time increases, the combustion amount of carbon increases, thereby increasing the length of the MoS.sub.2 layer and the number of stacked MoS.sub.2 layers.
Experimental Examples 11 to 12
(53) As a control to verify the effect of the present invention, ATTM-PAN nanofibers prepared in the same manner as in Experimental Examples 3 to 10 were annealed at 800° C. for 5 hours in an oxygen atmosphere instead of the CO atmosphere to prepare samples of Experimental Examples 11 and 12. Here, the oxygen partial pressures were 0.3 Torr and 0.4 Torr in Experimental Examples 11 and 12, respectively. XPS analysis results thereof are shown in
(54) Referring to
(55) Measurement of Hydrogen-Generating Catalytic Performance
(56) Performance of the MoS.sub.2/C nanofibers prepared according to experimental examples as hydrogen-generating catalysts was measured. 8 mg of each of the MoS.sub.2/C nanofiber samples prepared according to Experimental Examples 9, 11, and 12, 800 μl of deionized water, 200 μl of ethanol, and a fluorine-based Nafion resin solution were mixed and sonicated for 30 minutes to prepare catalyst measurement inks.
(57) 5 μl of the prepared ink was drop-cast on a glassy carbon electrode and dried to prepare an electrode and hydrogen-generating catalytic properties thereof were analyzed by using a 3 electrode H-cell. Here, 0.5 M sulfuric acid aqueous solution was used as an electrolyte, platinum was used as a counter electrode, and a saturated calomel electrode was used as a reference electrode. The activity of hydrogen generation was analyzed at room temperature at a rate of 2 mV/s from −0.6 V to 0 V with reference to a reversible hydrogen electrode. Measurement results were compensated by iR-compensation using a resistance of 5Ω of the electrolyte.
(58)
(59) Referring to
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(61) According to an embodiment as described above, the effect of quickly and uniformly converting the structure of MoS.sub.2 into the 1T-MoS.sub.2 structure regardless of the shape of MoS.sub.2 may be obtained.
(62) Also, according to the present invention, the effect of quickly and uniformly converting the structure of MoS.sub.2 combined with other materials such as carbon nanofiber into the 1T-MoS.sub.2 structure may also be obtained.
(63) However, the scope of the present invention is not limited by the effects described above.
(64) While exemplary embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present invention as defined by the appended claims.