Setting tool
11525319 · 2022-12-13
Assignee
Inventors
Cpc classification
E21B23/042
FIXED CONSTRUCTIONS
E21B23/065
FIXED CONSTRUCTIONS
International classification
Abstract
A gas operated setting tool comprising a piston rod and an outer tool assembly having a hollow interior within which the piston rod is disposed coaxially. The outer tool assembly comprises a top cap connected to the cylinder's upper end and a bottom connector connected to the cylinder's lower end. The piston rod comprises an upper section to which a firing head attaches and a lower section to which a setting adapter attaches. The piston section's exterior surface fits within and is sealed against the cylinder's interior surface. The piston rod has a hollow power charge chamber and port holes that open into the bottom connector's upper surface. A shear ring engages a counterpart surface feature to prevents axial movement of the outer tool assembly relative to the piston rod until the power charge has fired and sheared the shear ring.
Claims
1. A gas operated setting tool, comprising: a mandrel; and an outer tool assembly, wherein the outer tool assembly has a hollow interior and the mandrel is disposed coaxially within the hollow interior of the outer tool assembly, wherein the outer tool assembly comprises: a top cap having an interior surface, a cylinder having an upper end, a lower end, and an interior surface, and a bottom connecter having an upper surface and an interior surface, wherein the top cap connects to the upper end of the cylinder and the bottom connector connects to the lower end of the cylinder, wherein the mandrel comprises an upper section having an exterior surface, a piston section having an exterior surface, and a lower section having an exterior surface, wherein the exterior surface of the piston section fits within the interior surface of the cylinder and the exterior surface of the piston section and the interior surface of the cylinder are sealed, wherein the upper section of the mandrel has a hollow power charge chamber configured to receive a power charge and the piston section has one or more gas ports that each extend from a bottom of the power charge chamber and open directly onto a surface of the bottom connector, and wherein the exterior surface of the upper section of the mandrel and the interior surface of the top cap define a space that is in fluid communication with the exterior of the gas operated setting tool so that fluid within a well bore can fill the space to dampen movement of the outer tool assembly.
2. The gas operated setting tool of claim 1, further comprising: a shear ring between the exterior surface of the upper section of the mandrel and the interior surface of the top cap, the shear ring configured to prevent axial movement of the outer tool assembly relative to the mandrel until the power charge has fired and sheared the shear ring.
3. The gas operated setting tool of claim 2, wherein the shear ring is formed on an exterior surface of the mandrel and the interior surface of the top cap comprises a surface feature that engages the shear ring.
4. The gas operated setting tool of claim 3, wherein the surface feature that engages the shear ring is one of another shear ring, a circumferential groove, a ledge, or a ridge on the interior surface of the top cap.
5. The gas operated setting tool of claim 1, wherein the bottom connector has a bottom end configured to connect to a setting sleeve.
6. The gas operated setting tool of claim 1, wherein the upper section of the mandrel comprises a firing head attachment and the lower section of the mandrel is configured to connect to a setting adapter.
7. The gas operated setting tool of claim 1, wherein the mandrel is machined from a single piece of bar stock.
8. The gas operated setting tool of claim 1, wherein the exterior surface of the lower section of the mandrel is sealed with the interior surface of the bottom connector when the gas operated setting tool is in an unstroked position.
9. The gas operated setting tool of claim 8, wherein the lower section of the mandrel comprises a secondary relief that allows gas to escape from the setting tool after the outer tool assembly has moved axially relative to the mandrel to a stroked position where the exterior surface of the lower section of the mandrel is no longer sealed with the interior surface of the bottom connector.
10. The gas operated setting tool of claim 1, further comprising: a primary bleed that penetrates the cylinder radially and allows gas to escape from the setting tool after the outer tool assembly has moved axially relative to the mandrel so that the primary bleed is below a seal between the exterior surface of the piston section of the mandrel and the interior surface of the cylinder.
11. The gas operated setting tool of claim 1, wherein the primary bleed provides the fluid communication between the space and the exterior of the gas operated setting tool before the outer tool assembly has moved axially relative to the mandrel.
12. The gas operated setting tool of claim 1, wherein a center portion of the bottom of the power charge chamber between the plurality of gas ports protrudes into the power charge chamber to increase flow efficiency of pressurized gas from the power charge chamber through the plurality of gas ports.
13. A gas operated setting tool, comprising: a piston rod; and an outer tool assembly, wherein the outer tool assembly has a hollow interior and the piston rod is disposed coaxially within the hollow interior of the outer tool assembly, wherein the outer tool assembly comprises: a top cap having an interior surface, a cylinder having an upper end, a lower end, and an interior surface, and a bottom connecter having an upper surface and an interior surface, wherein the top cap connects to the upper end of the cylinder and the bottom connector connects to the lower end of the cylinder, wherein the piston rod comprises an upper section having an exterior surface, a piston section having an exterior surface, and a lower section having an exterior surface, wherein the exterior surface of the piston section fits within interior surface of the cylinder and a seal is formed between the exterior surface of the piston rod and the interior surface of the cylinder, wherein the upper section of the piston rod has a hollow power charge chamber configured to receive a power charge and the piston section has a plurality of flow ports that each open into a bottom of the power charge chamber at one end and that open onto a portion of the upper surface of the bottom connector at another end, and wherein the exterior surface of the upper section of the piston rod and the interior surface of the top cap define a space that is in fluid communication with the exterior of the gas operated setting tool so that fluid within a well bore can fill the space to dampen movement of the outer tool assembly.
14. The gas operated setting tool of claim 13, further comprising: a shear ring on the interior surface of the top cap, the shear ring configured to prevent axial movement of the outer tool assembly relative to the piston rod until the power charge has fired and sheared the shear ring.
15. The gas operated setting tool of claim 14, wherein the exterior surface of the upper section of the piston comprises a surface feature that engages the shear ring.
16. The gas operated setting tool of claim 15, wherein the surface feature that engages the shear ring is one of another shear ring, a circumferential groove, a ledge, or a ridge on the exterior surface of the upper section of the piston.
17. The gas operated setting tool of claim 13, wherein a center portion of the bottom surface of the power charge chamber between the plurality of flow ports protrudes into the power charge chamber to increase flow efficiency of pressurized gas from the power charge chamber through the plurality of flow ports.
18. The gas operated setting tool of claim 13, wherein the bottom connector has a bottom end configured to connect to a setting sleeve.
19. The gas operated setting tool of claim 13, wherein the upper section of the piston rod comprises a firing head attachment and the lower section of the piston rod is configured to connect to a setting adapter.
20. A gas operated setting tool, comprising: a mandrel; and an outer tool assembly, wherein the outer tool assembly has a hollow interior and the mandrel is configured to be disposed coaxially within the hollow interior of the outer tool assembly, wherein the outer tool assembly comprises a cylinder, wherein the cylinder has an upper end configured to attach to a top cap, a lower end forming a bottom connector, and an interior surface, wherein the mandrel comprises an upper section having an exterior surface, a piston section having an exterior surface, and a lower section having an exterior surface, wherein the upper section of the mandrel comprises a firing head attachment and the lower section of the mandrel is configured to connect to a setting adapter, wherein the exterior surface of the piston section fits within the interior surface of the cylinder, wherein the exterior surface of the piston section is configured to receive at least one seal to form a fluid seal between the exterior surface of the piston section and the interior surface of the cylinder, wherein the upper section of the mandrel has a hollow power charge chamber configured to receive a power charge and the piston section has one or more gas ports that connect from the power charge chamber directly onto a surface of the bottom connector when the gas operated setting tool is assembled.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(8) A gas operated setting tool in accordance with an embodiment comprises a cylinder 10, a bottom connector 20, a piston rod 40, and a top cap 30. The cylinder 10 is sometimes called a barrel or barrel piston, and the piston rod 40 is sometimes called a mandrel.
(9) In the various embodiments depicted in
(10) In the embodiment(s) of
(11) A firing head (not shown) can be attached to the piston rod's upper end. A setting adapter (also not shown) can be attached to the piston rod's lower end. The structure, attachment, and use of both the firing head and the setting adapter (which are commercially available) is understood by those in the art and, for clarity and conciseness, will not be described in detail in this disclosure. Even if a setting tool designed as depicted in
(12) Within the piston rod 40 of all of the exemplary embodiments, a hollow interior space called the power charge chamber 45 that receives and houses the power charge which, when fired, generates gas pressure needed to stroke the setting tool. The design and manufacture of suitable power charges (which are commercially available) and their operation within setting tools of the type described herein is understood by those in the art and, for clarity and conciseness, will not be described further.
(13) As shown in the drawings, the annular top cap 30 preferably has an interior surface that engages the exterior surface of the upper end of the piston rod 40. As shown in the detail of
(14) Before the power charge within the setting tool is fired, a lower shoulder 47 around the piston rod 40 (or the bottom of the piston rod's piston section 42 for the embodiment of
(15) When the power charge fires, gas flows from the power charge chamber 45 through the flow path(s) in the piston rod connected to the port holes. The gas pushes directly against an end surface of the bottom connector 20 that abuts the port holes (the end surface 21 of the bottom connector 20 that is adjacent to the port holes 44 in the embodiment of
(16) The bottom connector 20 has a top end that is connected to the cylinder 10. The bottom connector 20 has an inner surface that is sealed around the piston rod 40. O-rings within O-ring slots, for example, can help form the seal 62 between the inner surface of the bottom connector 20 and the outer surface of the piston rod 40. The bottom connector's seal 62 around the piston rod 40 allows the bottom connector 20 to move relative to the piston rod 40 by sliding. The bottom connector 20 has a bottom end configured to connect a setting sleeve to the setting tool, where the setting sleeve is coupled to a plug, a packer, or the like.
(17) A setting tool in accordance with an embodiment is intended to be used with electric wireline service.
(18) A prior art setting tool cannot be attached using a shear ring. Because shear ring attachment causes a setting tool to be disposable and reuse is not typically possible, using a shear ring is not feasible for most prior art setting tools. Moreover, for some setting tools, geometry prohibits shear ring accommodation because they are not designed to allow shear ring placement.
(19) For some embodiments, the cylinder 10 can be made from tubing. This feature is unique because design constraints and geometry make the use of tubing impossible for prior art setting tools, for which neither the tubing itself nor its connections will satisfy design requirements and safety factors.
(20) For some embodiments, the piston rod 40 is machined from a single piece of bar stock as shown in
(21) The outer tool assembly (OTA) comprises the top cap 30, barrel (cylinder) 10, and bottom connector 20. During deployment, the shear ring 50 keeps the tool in place until it reaches its target location in the well bore. Then the wireline sends current to the tool, which energizes the igniter to shoot a flame that lights the power charge generating expanding gas in the power charge chamber 45. The pressurized gas escapes the power charge chamber 45 through the gas ports (flow ports 46 and port holes 44 in the embodiments of
(22) The movement continues setting the plug into the well bore. Plugs with shear values from 28,000 pounds (lbs) to 55,000 lbs attach to the tool by way of a wireline adapter kit (WAK). Once the shear value of the plug has been reached, the WAK will shear loose from the plug. The OTA continues moving relative to the mandrel until, as shown in
(23) As shown in
(24) Some embodiments of a gas operated setting tool, such as those of
(25) In an embodiment, a barrel 10 and a bottom connector 20 are separate machined parts that screw together forming a lower piston. This serves two purposes. First, it makes machining the part less expensive. Second, it provides direct contact of the pressurized gas with the piston rod's piston section, producing more prompt movement of the tool when contact with the pressurized gas is introduced. This means that the cylinder 10 sees less pressure for a shorter duration because the tool is already stroking before the cylinder 10 experiences pressure. In contrast, prior art setting tools must pressurize analogous components significantly before stroking can begin. An embodiment's barrel 10 and bottom connector 20 have direct contact with the mandrel piston and gas vents pass through the mandrel piston coming to the top of the bottom connector's lower piston. Once the gas is introduced the lower portion the OTA immediately begin a downward movement to begin the setting process of the plug or packer. This enables the gas to act in a direct manner to actuate the tool for setting the plug or packer.
(26) In an embodiment, the shear ring 50 prevents movement (anti-preset) of the OTA until the power charge has fired. Prior art setting tools use a screw that penetrates radially to prevent premature movement. A matching circular ledge is machined onto both the top cap 30 and the mandrel 40 to avoid the possibility of damage to the “anti-preset” system during the hook up process of the plug or packer or the hook up to the gun string since rotation of the tool will not damage a circumferential shear ring 50. For safety, it is important for the setting tool to come to the surface without any of the gas that operated the tool remaining inside it. Embodiments have a double pressure relief machined onto the lower portion of the mandrel. An embodiment can use a gas generating power charge that is standard to the industry. An embodiment can accommodate a firing head that attaches to mandrel and then to a gun string that is common to the industry. Unlike prior art setting tools, an embodiment can simultaneously use a “Go Style” gas generating power charge and a “Baker Style” lower end hook up connection.
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(29) In the example of