MXene-DERIVED METAL-ORGANIC FRAMEWORKS AND METHOD
20220387970 · 2022-12-08
Inventors
- Hao WU (Thuwal, SA)
- Osama Shekhah (Thuwal, SA)
- Mohamed Eddaoudi (Thuwal, SA)
- Husam Niman ALSHAREEF (Garland, TX, US)
Cpc classification
B01J20/226
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3236
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3204
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3242
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for making a metal-organic framework, MOF, as nanosheets, includes providing a MXene, wherein the MXene has a general formula of M.sub.n+1X.sub.nT.sub.x, with n=1-3, M represents an early transition metal, X is C and/or N, and Tx is surface terminations; providing a ligand; mixing the MXene and the ligand in a vessel; heating the MXene and the ligand in the vessel; and forming the MX-MOF nanosheets. The MX-MOF nanosheets have a thickness less than 10 nm.
Claims
1. A method for making a metal-organic framework, MOF, as nanosheets, the method comprising: providing a MXene, wherein the MXene has a general formula of M.sub.n+1X.sub.nT.sub.x, with n=1-3, M represents an early transition metal, X is C and/or N, and T.sub.x is surface terminations; providing a ligand; mixing the MXene and the ligand in a vessel; heating the MXene and the ligand in the vessel; and forming the MX-MOF nanosheets, wherein the MX-MOF nanosheets have a thickness less than 10 nm.
2. The method of claim 1, wherein the MXene is V.sub.2CT.sub.x.
3. The method of claim 2, wherein the ligand is meso-tetra(4-carboxyl-phenyl) porphyrin), H.sub.2TCPP.
4. The method of claim 3, further comprising: adding a solvent in the vessel before the heating step.
5. The method of claim 4, further comprising: sealing the vessel before the heating step.
6. The method of claim 5, wherein the step of heating comprises heating between 120 and 180 ° C.
7. The method of claim 6, further comprising: drying the MX-MOF nanosheets.
8. The method of claim 1, wherein M is Ti or V, X is C and/or N, and T.sub.x is —F, —O and —OH.
9. The method of claim 1, further comprising: spin coating the MX-MOF nanosheets on a substrate to form a MX-MOF film having a thickness less than 400 nm.
10. The method of claim 1, further comprising: impregnating the MX-MOF nanosheets with a non-volatile acid to enable proton-conducting properties in the MX-MOF nanosheets.
11. The method of claim 1, further comprising: placing the MX-MOF nanosheets, in solid state, between a cathode and an anode of a cell; supplying CO.sub.2 to the cell; and applying electrical energy between the cathode and anode to transform the CO.sub.2 into fuel.
12. The method of claim 1, further comprising: applying the MX-MOF nanosheets between a source, a drain, and a gate deposited on a substrate to form an electric double-layer (EDL) transistor, wherein the EDL is formed at an interface between an ionic conductor and a semiconductor, where the MX-MOF nanosheets are the ionic conductor and the drain and gate are the semiconductor.
13. An electrochemical cell, comprising: a housing; an anode located inside the housing; a cathode located inside the housing; and a solid state electrolyte located between the anode and cathode, the solid state electrolyte including a MXene based metal-organic framework, MX-MOF, film, wherein the MX-MOF film includes parallel distributed MX-MOF nanosheets.
14. The electrochemical cell of claim 13, wherein the MXene is V.sub.2CT.sub.x.
15. The electrochemical cell of claim 13, wherein the housing comprises: an input for receiving water or a gas; a port for receiving CO.sub.2; and an output where the fuel is collected.
16. The electrochemical cell of claim 13, further comprising: a first membrane located between the cathode and the MX-MOF film; and a second membrane located between the anode and the MX-MOF film.
17. The electrochemical cell of claim 13, wherein the cathode is coated with a first catalyst that promotes formation of carbon based ions and the anode is coated with a second catalyst that promotes formation of protons.
18. A transistor comprising: a substrate; a semiconductor layer formed on the substrate and patterned to form a source S, a drain D, and a gate G; a MXene based metal-organic framework, MX-MOF, film formed over the source S, drain D, and gate G; and an encapsulation layer formed over the MX-MOF film to confine an ionic transport environment within the MX-MOF film.
19. The transistor of claim 18, wherein the MXene is V.sub.2CT.sub.x.
20. The transistor of claim 18, wherein the MX-MOF film includes parallel distributed MX-MOF nanosheets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] For a more complete understanding of the present invention, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0033] The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to a V.sub.2CT.sub.x MXene precursor for forming the nanoscale MOF sheets. However, the embodiments to be discussed next are not limited to this specific MXene, but other MXene members may be used for forming the desired nanoscale MOF sheets.
[0034] Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
[0035] According to an embodiment, a MXene is used as a metal precursor to fabricate two dimensional (2D) MOF nanosheets, whose thickness (6 to 18 nm) can be tuned by varying a reaction temperature. The highly electronegative surface atoms of the MXene compound and sufficient accessible attacking sites for ligands are responsible for the evolution of the 2D MOF nanosheets. Moreover, highly oriented and smooth MOF thin films have been grown based on these nanosheets using a convenient spin coating process. With impregnation of nonvolatile H.sub.3PO.sub.4, the MOF thin film exhibits proton-conducting properties at 25° C. The embodiments discussed next demonstrate that the high-quality 2D MOF sheets and thin films are enabled by the 2D MXene precursors.
[0036] MXenes are an emerging group of 2D laminated inorganic transition metal carbides, nitrides, or carbonitrides with a general formula of M.sub.n+1X.sub.nT.sub.x, with n=1-3, where M represents early transition metals (e.g., Ti, V, etc.), X is C and/or N, and T.sub.x is surface terminations (—F, —O and —OH). To date, over 30 MXenes with wide chemical and structural varieties have been synthesized. It is noteworthy that the terminal atoms on the surface of the MXene, having low work function and high electronegativity, enable them to be strong electron acceptors, which is beneficial for the deprotonation of organic ligands and thus the subsequent bridging with the underlying metal atoms. Meanwhile, the sufficiently accessible surfaces of the atomically thin 2D MXene sheets provide adequate attacking sites for the protonated ligands, which could accelerate the reaction while preserving the underlying 2D topology.
[0037] In one embodiment, a V.sub.2CT.sub.x MXene and a H.sub.2TCPP (H.sub.2TCPP=meso-tetra(4-carboxyl-phenyl) porphyrin) ligand have been used to generate a novel MOF with 2D nanosheet morphology (V-MOF), which is an analog of Al-MOF [7]. The V.sub.2CT.sub.x MXene was synthesized by immersing 1 g of V.sub.2AlC MAX powder (300 mesh) compound 100, whose chemical structure is illustrated in
[0038] Then, a solvothermal method was employed to convert the V.sub.2CT.sub.x MXene 120 and the ligand H.sub.2TCPP 130 into the MOFs, based on the chemical interaction process illustrated in
[0039] In this regard,
[0040] An accordion-like MXene nanostructure 120 was observed after etching the Al layers out of the densely packed MAX phase 100. The X-ray diffraction (XRD) pattern of the MXene 120, shown in
[0041] The feasibility of using V.sub.2CT.sub.x MXene 120 as metal sources/precursor to synthesize MOFs 400 was confirmed by XRD, which is shown in
[0042] Meanwhile, the thickness of the V.sub.2CT.sub.x-MOF sheets 400 can be tuned from 6 to 18 nm by varying the reaction temperature between the MXene 120 and the ligand 130, from 120 to 180° C. In this regard,
[0043] Moreover, two distinct peaks (C—NH and C═N—C) were deconvoluted from the N 1s spectrum, implying that no V was located at the center of the porphyrin rings. This was confirmed by the UV-visible absorption spectrum shown in
[0044] The nanosheet morphology of the synthesized V.sub.2CT.sub.x-MOF 400 is suitable for forming thin films, which could open the door for many applications. A spin-coating strategy was adopted in one embodiment to fabricate MOF thin films using a colloidal suspension, for example, V.sub.2CT.sub.x-MOF in methanol, 1 mg mL.sup.−1. The MOF thin films can be constructed on both glasses and flexible plastic substrates with a root mean square roughness of about 9.5 nm and a thickness of about 20 nm while retaining good transparency. UV-vis transmission spectroscopy indicates that the thin films have an obvious peak at around 420 nm, in correspondence with the absorption spectrum, while a high transmittance (75% and 60%, respectively) after 500 nm is observed as noted in
[0045] As the center of the porphyrin rings are not metalated, the inner N atoms could serve as acceptors of hydrogen bonds. Thus, nonvolatile H.sub.3PO.sub.4 enables the solid MOF thin films 500 with potent proton-conducting property by forming hydrogen bond networks within the MOFs. The protonation of the N atoms after acid impregnation can be confirmed by experimental tests and the red-shifted peaks of the Q bands in the UV-visible absorption spectrum shown in
[0046] A couple of applications of the novel V.sub.2CT.sub.x-MOF thin film 500 are now discussed. A first application is related to the electrocatalytic CO.sub.2 reduction reaction (CO.sub.2RR) to form valuable liquid fuels (C.sub.1 to C.sub.3 products such as formic acid (HCOOH), ethanol, and n-propanol) using renewable energy is a potential strategy to achieve a carbon-neutral energy cycle. These liquid products were usually generated and mixed with solutes in the electrolyte of traditional H- or flow-cell reactors, which requires extra separation and concentration processes to recover pure liquid fuel solutions in practical applications. Taking CO.sub.2RR to HCOOH as a representative example, while highly selective (>90%) and active catalysts have been presented in recent works, in most cases the products were actually in the form of formate due to the neutral or alkaline electrolyte environments, as well as in low concentrations. Similarly, the production of electrolyte-free C.sub.2+ liquid oxygenate solutions is still an open challenge. Therefore, to directly and continuously produce pure liquid fuel solutions, particularly with high product concentrations and long-term operation, is highly desired for the practical deployment of electrocatalytic CO.sub.2RR.
[0047] The inventors have found that the V.sub.2CT.sub.x-MOF thin film 500 can be used as a solid-state electrolyte (SSE) in a CO.sub.2RR system to produce electrolyte-free liquid products including HCOOH, acetic acid, ethanol, and n-propanol. According to an embodiment illustrated in
[0048] When the CO.sub.2 supplied at the cathode 1820, through port 1828, is reduced by a HCOOH-selective catalyst, the generated negatively charged HCOO− 1826 is driven by the electrical field, which is generated between the cathode and the anode when an electrical current is applied by a power source 1840, and the HCOO− 1826 travels through the membrane 1824 towards the middle solid-electrolyte channel. At the same time, protons 1816 generated by water oxidation (the water is supplied at port 1818 or is shared from the inlet 1804, and oxygen evolution reaction, OER, or hydrogen oxidation reaction, HOR, generates the proton from the water) on the anode side can move across the membrane 1814 to compensate the charge. Depending on the type of solid ion-conducting electrolyte 1830 in between, the HCOOH product 1807 could be formed via the ionic recombination of crossed ions at either the left (H+-conductor) or right (HCOO−-conductor) interface between the middle channel and membrane, and diffuse away through the liquid water to the output 1806. Then, the formed liquid products can be quickly released by the slow deionized water stream or humidified inert gas flow. Pure HCOOH solution with a wide range of concentrations can be produced by adjusting the flow rate of the deionized water or gas 1805.
[0049] In another application, the V.sub.2CT.sub.x-MOF thin film 500 can be used in iontronics applications, as this material shows high quality, chemical stability, and capability to support standard device patterning processes, e.g., dry etching, optical beam lithography, electron beam lithography. lontronics is a recently emerging interdisciplinary concept, which is based on an electrochemical transistor platform using a gate electric field to control the interaction between ionic and electronic transport behaviors. One of the possible device architectures is the electric double-layer (EDL) transistor. The EDL is formed at the interface between an electrolyte (ionic conductor) and a semiconductor (electron conductor) when an electric field is applied to the gate electrode. During the EDL formation, the electronic current flowing through the semiconductor could be modulated. The inventors have discovered that the MOF solid-state film 500 can be used as an ionically conductive electrolyte in the EDL transistors.
[0050] The fabrication process of a MX-MOF (MXene based MOF)/MoS.sub.2 EDL transistor is now discussed. The V.sub.2CT.sub.x MXene 120 discussed above, having atomically thin 2D vanadium carbide with surface functional groups T.sub.x (—F, —OH, and ═O), was utilized as the metal source and soft template for the synthesis of the MX-MOF 2D nanosheets 400. Using the MXene and commercial H.sub.2TCPP (H.sub.2TCPP=meso-tetra(4-carboxyl-phenyl)porphyrin) ligand, the 2D MX-MOF nanosheets 400 were synthesized by using a hydrothermal method. After purification, these nanosheets were dispersed in methanol as a stable suspension. The liquid sample shows a red-violet color, with a concentration of 1 mg/mL (MX-MOF weight/methanol volume). This suspension was used to form the high-quality uniform MX-MOF films 500 by spin-coating.
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[0052] An attractive feature of this device fabrication process is that the MX-MOF film 500 can be processed through conventional photolithography and dry etching without degradation. The EDL transistor 1930 can be permanently capped with a photoresist layer 1940 after the MX-MOF patterning to keep the stable ionic transport environment within the MX-MOF layer 500. After H.sub.3PO.sub.4 acid treatment for a certain time, the functioning MX-MOF/MoS.sub.2 EDL transistor is finally obtained.
[0053] The MX-MOF film 500 is also compatible with standard lithography processes. In this regard, the compatibility of the MX-MOF films with the standard lithography process was evaluated by exposing the film 500 to the chemicals involved in a typical cleanroom fabrication processes. In one experiment, the freshly prepared MX-MOF film 500 was exposed to acetone, isopropanol, DI water, and AZ726 developer solution for 2 min, followed by blow-drying under a nitrogen gun. The MX-MOF film 500 did not exhibit any clear degradation (demonstrated by XRD characterization and digital photos) due to this treatment. In one experiment, the MX-MOF film 500 was placed in acetone and separately in chloroform solutions for 5 h at a holding temperature of 80° C., and the MX-MOF film still retained its pristine morphology. The above experiments demonstrate that the MX-MOF films 500 have sufficient chemical stability for the standard electronic device fabrication processes. Using the UV-light photolithography and plasma-dry-etching process, the inventors successfully patterned the MX-MOF film 500 to have various shapes. The obtained samples show sharp pattern edges indicating the ability to pattern the MX-MOF film by UV photolithography with several-micrometer resolution. In another test, the MX-MOF film was patterned in the form of circle arrays. The specific enlarged single circle pattern indicates that the morphology of the MX-MOF-nanosheet film is well retained. Electron-beam lithography (EBL) was also used to demonstrate the capability to pattern the novel MX-MOF film 500. The optical and SEM images of MX-MOF EBL patterns demonstrate that using the EBL technique to pattern MX-MOF films it is possible to use these materials in nanoelectronics.
[0054] Thus, the developed MX-MOF nanosheets 400 find wide applications in multiple fields. The highly electronegative terminal atoms and adequate accessible surfaces of the MXene used to generate the MOF films enable the topological synthesis and fabrication of the MOFs with 2D nanosheet morphology. The as-prepared MOF with 2D nanosheets with tunable thickness could be stacked in a specific orientation to form thin films. The MOF thin films exhibited exceptional uniformity, which is superior to previously reported MOF thin films. The V.sub.2CT.sub.x-MOF exhibited appealing proton conductivity with acid impregnation, which is promising for electronic, sensing, and electrochemical applications.
[0055] A method for making the MOF nanosheets 400 into a MOF film 500 that has substantially a parallel distribution of the MOF nanosheets 400 is now discussed with regard to
[0056] The method may further include a step of adding a solvent in the vessel before the heating step, and/or a step of sealing the vessel before the heating step. The step of heating comprises heating between 120 and 180° C. The method may further include a step of drying the MX-MOF nanosheets. In one embodiment, M is Ti or V, X is C and/or N, and T.sub.x is —F, —O and —OH. The method may further includes a step of spin coating the MX-MOF nanosheets on a substrate to form a MX-MOF film having a thickness less than 400 nm, and/or a step of impregnating the MX-MOF nanosheets with a non-volatile acid to enable proton-conducting properties in the MX-MOF nanosheets.
[0057] In one application, the method may also include placing the MX-MOF nanosheets, in solid state, between a cathode and an anode of a cell, supplying CO.sub.2 to the cell, and applying electrical energy between the cathode and anode to transform the CO.sub.2 into fuel. In another embodiment, the method may further include a step of applying the MX-MOF nanosheets between a source, a drain, and a gate deposited on a substrate to form an electric double-layer (EDL) transistor, where the EDL is formed at an interface between a ionic conductor and a semiconductor, where the MX-MOF nanosheets are the ionic conductor and the drain and gate are the semiconductor.
[0058] The disclosed embodiments provide a method for manufacturing a MOF thin film based on a MXene. It should be understood that this description is not intended to limit the invention. On the contrary, the embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
[0059] Although the features and elements of the present embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
[0060] This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.
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