EXHAUST GAS/REACTANT MIXING ASSEMBLY UNIT
20190112961 ยท 2019-04-18
Inventors
Cpc classification
F01N2470/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2490/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2470/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine, exhaust system, exhaust gas/reactant mixing assembly unit includes an inlet area (14) of an exhaust gas flow duct (12) and a reactant release device (20) releasing reactant (R) into exhaust gas (A) flowing in the exhaust gas flow duct. The exhaust gas flow duct includes a mixing section (16) with a first mixing section segment (22) downstream of the reactant release device (20). An exhaust gas/reactant mixture flows in the first mixing section segment essentially in a main flow direction (H1)from the reactant release device to a deflection area. A ring-shaped second mixing section segment (28) surrounds the first mixing section segment. The exhaust gas/reactant mixture flows in the second mixing section segment (28) in a second main flow direction (H2), essentially opposite the first main flow direction, from the deflection area (26) to an outlet area (34) of the exhaust gas flow duct (12).
Claims
1. An exhaust gas/reactant mixing assembly unit for an exhaust system of an internal combustion engine, the exhaust gas/reactant mixing assembly unit comprising: an exhaust gas flow duct with an inlet area, a first mixing section segment, a deflection area and a second mixing section segment; and a reactant release device for releasing reactant into exhaust gas flowing in the exhaust gas flow duct, wherein: the first mixing section comprises a first mixing section segment downstream of the reactant release device: an exhaust gas/reactant mixture flows in the first mixing section segment essentially in a first main flow direction in the direction from the reactant release device toward the deflection area; the second mixing section segment comprises a ring configuration that surrounds the first mixing section segment; and the exhaust gas/reactant mixture flows in the second mixing section segment in a second main flow direction essentially opposite the first main flow direction from the deflection area to an outlet area of the exhaust gas flow duct.
2. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, wherein the exhaust gas flow duct comprises a first ring wall extending in the first main flow direction, the first ring wall defining the first mixing section segment radially outwardly in relation to the first main flow direction and separates the first mixing section segment from the second mixing section segment.
3. An exhaust gas/reactant mixing assembly unit in accordance with claim 2, wherein the first ring wall has an essentially cylindrical configuration essentially in an area of a longitudinal extension thereof, in a direction of the first main flow direction.
4. An exhaust gas/reactant mixing assembly unit in accordance with claim 2, wherein the first ring wall has an essentially conical configuration with decreasing cross-sectional dimension, essentially in an entire area of a longitudinal extension thereof, in a direction of the first main flow direction, preferably wherein a slope angle of the first ring wall in relation to the main flow direction is in the range of 1 to 5.
5. An exhaust gas/reactant mixing assembly unit in accordance with claim 2, wherein the exhaust gas flow duct comprises a second ring wall extending in a second main flow direction and defining the second mixing section segment, radially outwardly in relation to the second main flow direction.
6. An exhaust gas/reactant mixing assembly unit in accordance with claim 5, wherein the second ring wall has an essentially cylindrical configuration essentially in an entire area of a longitudinal extension thereof in the direction of the second main flow direction.
7. An exhaust gas/reactant mixing assembly unit in accordance with claim 5, wherein the deflection area comprises a deflecting element adjoining the second ring wall in an outer circumferential area of the deflecting element.
8. An exhaust gas/reactant mixing assembly unit in accordance with claim 7, wherein the deflecting element comprises an essentially rotationally symmetrical, curved deflecting surface in relation to a central longitudinal axis.
9. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, further comprising at least one essentially ring-shaped guide element provided in the deflection area, the at least one essentially ring-shaped guide element forming a curved deflecting surface.
10. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, further comprising an electrically energizable heating device heating a wall defining the exhaust gas duct in the deflection area.
11. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, further comprising insulating material, wherein a wall defining the mixing section outwardly is covered, in the deflection area, with the insulating material, on a side facing away from the exhaust gas flow duct.
12. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, wherein the first mixing section segment is radially expanded in an end area located adjacent to the deflection area in relation to the first main flow direction.
13. An exhaust gas/reactant mixing assembly unit in accordance with claim 2, wherein the first ring wall has a bead shaped expansion in an end area located adjacent to the deflection area.
14. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, wherein the inlet area and the outlet area of the exhaust gas flow duct are arranged essentially in a same axial area of the mixing section in relation to the first main flow direction or in relation to the second main flow direction or in relation to both the first main flow direction and the second main flow direction.
15. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, wherein a flow cross-sectional area in the area of the second mixing section segment is larger than or equal to a flow cross-sectional area in the areas of the first mixing section segment.
16. An exhaust gas/reactant mixing assembly unit in accordance with claim 1, wherein the inlet area of the exhaust gas flow duct is configured to generate a swirling flow in the first mixing section segment.
17. An exhaust gas treatment assembly unit for an exhaust system of an internal combustion engine, the exhaust gas treatment assembly unit comprising: an exhaust gas/reactant mixing assembly unit comprising: an exhaust gas flow duct with an inlet area, a first mixing section segment, a deflection area and a second mixing section segment; and a reactant release device for releasing reactant into exhaust gas flowing in the exhaust gas flow duct, wherein: the first mixing section comprises a first mixing section segment downstream of the reactant release device: an exhaust gas/reactant mixture flows in the first mixing section segment essentially in a first main flow direction in the direction from the reactant release device toward the deflection area; the second mixing section segment comprises a ring configuration that surrounds the first mixing section segment; and the exhaust gas/reactant mixture flows in the second mixing section segment in a second main flow direction essentially opposite the first main flow direction from the deflection area to an outlet area of the exhaust gas flow duct; and at least one SCR catalytic converter unit downstream of the exhaust gas/reactant mixing assembly unit.
18. An exhaust gas treatment assembly unit in accordance with claim 17, wherein an inlet area of the at least one SCR catalytic converter unit and the outlet area of the exhaust gas flow duct of the exhaust gas/reactant mixing assembly unit are located in a same axial area of the mixing section in relation to the first main flow direction or to the second main flow direction or to both the first main flow direction and to the second main flow direction.
19. An exhaust gas treatment assembly unit in accordance with claim 18, wherein the outlet area of the exhaust gas flow duct opens into a releasing flow chamber guiding the exhaust gas/reactant mixture from the outlet area of the exhaust gas flow duct essentially radially outwardly to the inlet area of the at least one SCR catalytic converter unit in relation to the second main flow direction.
20. An exhaust gas treatment assembly unit in accordance with claim 19, wherein: the at least one SCR catalytic converter unit comprises at least two SCR catalytic converter units; and the inlet areas of the at least two SCR catalytic converter units are open towards the releasing flow chamber.
21. An exhaust gas treatment assembly unit in accordance with claim 17, further comprising an oxidation catalytic converter unit or a particle filter device or both an oxidation catalytic converter unit and a particle filter device provided upstream of the exhaust gas/reactant mixing assembly unit.
22. An exhaust gas treatment assembly unit in accordance with claim 21, wherein: an outlet area of the oxidation catalytic converter unit or an outlet area of the particle filter device or an outlet area of the oxidation catalytic converter unit and an outlet area of the particle filter device is open towards a receiving flow chamber; and the inlet area of the exhaust gas flow duct is open towards the receiving flow chamber and exhaust gas flows in the receiving flow chamber radially inwardly in relation to the first main flow direction.
23. An exhaust gas treatment assembly unit in accordance with claim 19, wherein the receiving flow chamber and the releasing flow chamber are arranged in a same axial area of the mixing section in relation to the first main flow direction or/and the second main flow direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In the drawings:
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0040] Referring to the drawings, an exhaust gas/reactant mixing assembly unit for an exhaust system of an internal combustion engine, especially in a vehicle, is generally designated by 10 in
[0041] The exhaust gas A introduced from the inlet area A into the first mixing section segment 22 is guided such that a swirling flow of the exhaust gas A develops in the first mixing section segment, as a result of which the mixing of exhaust gas A and reactant R in the first mixing section segment 22 is supported. The swirling flow may be generated, for example, by the exhaust gas A being introduced essentially radially from the inlet area 14 into the first mixing section segment 22, possibly also supported by guide elements supporting the deflection in the circumferential direction in the upstream end area 18 of the mixing section.
[0042] Regardless of whether and to what extent the exhaust gas A is introduced with a swirling flow into the first mixing section segment 22, the exhaust gas A or the mixture of exhaust gas A and reactant R, which is generated there, has a first main flow direction H1 in the first mixing section segment 22. This first main flow direction H1 may consequently correspond essentially to the direction in which the exhaust gas A flows or is delivered essentially linearly or with a helically wound flow path along the first ring wall 24 in the direction of a deflection area 26.
[0043] The exhaust gas stream mixed with reactant R is deflected by about 180 in the deflection area 26 and enters a second mixing section segment 28. This is defined radially inwardly by the first ring wall 24 and is defined radially outwardly by a second ring wall 30 surrounding the first ring wall 24, for example, essentially concentrically. The second mixing section segment 28 thus surrounds the first mixing section segment 22 essentially over the entire area of the longitudinal extension thereof in a ring-shaped manner, so that the mixture of exhaust gas A and reactant R flowing in the second mixing section segment 28 flows essentially in a second main flow direction H2, which is essentially opposite the first main flow direction H1. It should be noted here as well that the second main flow direction H2 indicates the flow direction in which the mixture of exhaust gas A and reactant R flowing in the second mixing section segment 28 flows or is delivered from the deflection area 26 in the direction of a downstream end area 32 of the mixing section 16 and to an outlet area 34 of the exhaust gas flow duct 12, which said outlet area 34 leads away there from the mixing section 16. The stream of exhaust gas A and reactant R may follow a, for example, helically wound flow path around the first ring 24 in the second mixing section segment 28 as well, which may result from the circumstance that the stream leaving the first mixing section segment 22 has such a flow direction component in the circumferential direction or/and that guide elements supporting such a flow guiding are provided in the second mixing section segment 28.
[0044] It is seen in
[0045] The deflecting element 36 may have, for example, a rotationally symmetrical shape in relation to the central longitudinal axis L and provide, starting from a central elevated area 38 oriented in the direction of the first mixing section segment 22, a deflecting surface 40, which surrounds the central longitudinal axis L in a ring-shaped manner and is curved in the manner of an arc from radially inwards to radially outwards. The mixture of exhaust gas A and reactant R leaving the first mixing section segment 22 reaches the deflecting element 36 and the deflecting surface 40 thereof and is deflected along the circular path of motion provided by the deflecting surface 40 radially outwardly and then in the direction of the second mixing section segment 28. A gradual deflection of the stream leaving the first mixing section segment 22 by about 180, which prevents flow separation to the greatest extent possible, is thus achieved due to the deflecting surface 40 having an approximately circular or rounded course.
[0046]
[0047] Various advantageous aspects are achieved with the configuration of an exhaust gas/reactant mixing assembly unit 10, which was described above with reference to
[0048] To ensure in the case of the configuration of an exhaust gas/reactant mixing assembly unit 10 shown in
[0049] The compact design of the exhaust gas/reactant mixing assembly unit 10 is supported especially by the fact that the inlet area 14 and the outlet area 34 of the exhaust gas flow duct 12 are located in approximately the same axial end area. The connection to other exhaust gas-carrying and exhaust gas-treating components of an exhaust gas treatment assembly unit or of an exhaust system can then be established in this end area. This will be described below with reference to
[0050]
[0051] The two SCR catalytic converter units 48, 50 are also open to the releasing flow chamber 64, so that exhaust gas leaving at the outlet area 34 of the exhaust gas flow duct 12 is deflected radially outwardly in relation to the central longitudinal axis L and can flow to respective inlet areas 68, 70 of the SCR catalytic converter units 48, 50.
[0052] A compact arrangement of the exhaust gas treatment assembly unit 69 is obtained due to the arrangement shown in
[0053] An alternative embodiment is shown in
[0054]
[0055] In the type of configuration shown in
[0056] Such a tapering of the first ring wall 24 and of the first mixing section segment 22 formed therein, for example, with a tapering angle in the range of 1 to 5 and preferably 1 to 3, formed between the first ring wall 24 and the central longitudinal axis L, causes the reactant R released from the reactant release device 20 to reach the inner surface of the first ring wall 24 with a steeper angle. This supports the wetting of the inner surface of the first ring wall 24 with the reactant R and thus the thermal interaction of the reactant R with the first ring wall 24. Further, the decreasing flow cross section of the first mixing section segment, which likewise compensates the cooling of the exhaust gas flowing therein, leads to an increasing flow velocity, as a result of which the velocity at which the reactant film is moved on the surface of the first ring wall 24 will also increase and a further improvement of the thermal interaction is thus achieved. This effect is especially efficient, particularly when the exhaust gas stream is introduced as a swirling flow into the first mixing section segment 22. A decreasing cross-sectional dimension of the first ring wall 24 leads to an increased flow velocity of the exhaust gas stream flowing as a swirling flow along the first main flow direction H1 due to the angular momentum conservation.
[0057] It is further seen in
[0058]
[0059] Two such guide elements 76, 78 are arranged in the type of configuration shown in
[0060] A marked enlargement of the surface available for the thermal interaction with the reactant is achieved with the configuration according to the present invention of an exhaust gas/reactant mixing assembly unit with an overall size that is markedly reduced compared to a linear flow guiding or a U-shaped flow guiding. For example, the enveloped construction volume can thus be reduced by nearly 50% compared to an elongated, linear flow guiding at equal heat transfer surface. The overall axial length can also be reduced to a corresponding extent. At the same time, the heat loss to the outside is markedly reduced due to the nesting of mixing section segments in one another, so that the heat transported in the exhaust gas can be used substantially more efficiently for the evaporation and the thermal decomposition of the reactant. The flow conditions occurring in the interior of such a nested arrangement also lead to a markedly more efficient wetting of the surface available for the thermal interaction with the reactant.
[0061] Due to the fact that there is a comparatively great flow length in the mixing section even with a compact configuration, it is also possible, in principle, to eliminate the need for a mixer, which has a plurality of flow-deflecting guide surfaces, which thus ensure swirling, so that the risk of formation of deposits in the area of such a mixer can be eliminated as well. Should it nevertheless be advantageous or necessary to provide a mixer for improved mixing, this could be accommodated, for example, in the interior of the ring wall, i.e., in the first mixing section segment.
[0062] It should finally be noted that different above-described embodiment variants may, of course, also be combined with one another. The respective deflection areas may thus, of course, be thermally insulated or/and interact with an electrically energizable heating device in the embodiment variants shown in
[0063] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.