Implant body
10251730 ยท 2019-04-09
Assignee
Inventors
Cpc classification
A61C8/0012
HUMAN NECESSITIES
C08L89/04
CHEMISTRY; METALLURGY
C08L89/04
CHEMISTRY; METALLURGY
A61L2400/18
HUMAN NECESSITIES
A61L2400/12
HUMAN NECESSITIES
A61C2008/0046
HUMAN NECESSITIES
International classification
A61C8/00
HUMAN NECESSITIES
Abstract
The present invention provides an implant body formed from metal or ceramics as a raw material, the implant body including a modified surface, provided with a plurality of projections and a plurality of crevasse-like nanoscale grooves, by which focal adhesion formation, penetration of collagen fibers, arrangement of the collagen fibers in a single direction to thereby adhere to connective tissue, and soft tissue sealablity are possible. According to such a surface modification, focal adhesion formation and the arrangement of the cell cytoskeleton can be enhanced, and penetration of collagen fibers into the surface internal portion is possible.
Claims
1. An implant body formed, said implant body comprising: a modified surface, provided with a plurality of projections and a plurality of crevasse-like nanoscale grooves, by which focal adhesion formation, penetration of collagen fibers, arrangement of the collagen fibers in a single direction to thereby adhere to connective tissue, and soft tissue sealability are possible, wherein, with respect to an SEM image, the average number of projections occupying a 1 m square is 20 through 60, the average area of the projections occupying a 1 m square is 0.25 m.sup.2 through 0.40 m.sup.2, and the average value of Ra in a 120 m square is 0.15 m through 0.50 m, a titanium substrate, and a surface layer that is formed of sodium titanate formed in the surface of the titanium substrate, wherein the layer thickness of the surface layer is within a range of 0.65 m through 1.00 m, wherein the grooves penetrate the surface layer, and penetrate into the titanium substrate, and wherein grooves are configured so that the collagen fibers can enter into the grooves from the surface layer and into the titanium substrate.
2. The implant body according to claim 1, wherein said implant body can be applied to a penetration implant that penetrates both the mucosa and the dermal tissue.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(7) FIG.
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DESCRIPTION OF EMBODIMENTS
(27) In the present invention, an implant body, formed from metal or ceramics as a raw material, is subject to surface modification; the surface modification having a plurality of projections and nano-grooves that are defined by a plurality of crevasses. In the present invention, crevasse grooves which are formed as cracks in the implant surface have been confirmed. Furthermore, a large number of projections that protrude from the surface portion, other than at the grooves, have also been confirmed. Whereas, in a conventional implant body, grooves having the shape of crevasses like those of the present invention are not confirmed.
(28) In the present invention, the average number of projections occupying 1 square micrometer, the average area of the projections occupying 1 square micrometer, the average groove width of crevasse-like grooves, the average value of Ra per 120 square micrometers, and the average value of Rsm per 120 square micrometers have been specified, respectively. By specifying the scope of each parameter, an adhesion effect between the gingival connective tissue and the implant surface can be obtained.
(29) It is concluded that the projections that protrude from the implant surface promote the focal adhesion of gingival fibroblastic cells and the arrangement of the cell cytoskeleton. Accordingly, cell adhesion strength can be improved and the intracellular signal transduction pathway, starting from the cell cytoskeleton, can be activated, thereupon resulting in improvement in the manifestation of gingival collagen fiber production. Furthermore, the produced collagen fibers entangle with the projections and penetrate the implant surface from the crevasse-like grooves, so that a Sharpey's fiber structure is formed on the implant surface. In addition, if the large number of projections are arranged at regular intervals without concentrating at one location, cellular extension and cellular proliferation are enhanced. Accordingly, exceeding the general cell biological rule that says cell differentiation capacity and cell proliferation capability have an inverse proportional relationship, it is concluded that both the matrix production was improved while maintaining the cell proliferation capability.
(30) Furthermore, in the present invention, the crevasse-like grooves are nano-scale, are smaller than bacteria so that entrapment of bacteria does not easily occur.
(31) As discussed later, the average number of projections occupying 1 square micrometer, the average area of the projections occupying 1 square micrometer, and the average value of Ra per 120 square micrometers of the present invention are all greater compared to those of the Comparative Example. Accordingly, in the present invention, compared to the Comparative Example, the cell adhesive strength is improved and entanglement of the produced collagen fibers starts to occur. Furthermore, in the present invention, the average groove width of the crevasse-like grooves is larger compared to those of the Comparative Example. Accordingly, in the present invention, compared to the Comparative Example, it is easier for the grown collagen fibers to be inserted deeper into the grooves, and since Rsm is greater, the matrix production capability of the gingival fibroblastic cells is improved while further enhancing cellular extension and cellular proliferation.
(32) Accordingly, the implant body of the present invention can have a configuration that has connective-tissue adhesiveness, thereby achieving an adhesion effect between connective tissue and the implant surface, and improving the soft tissue sealablity.
(33) It is possible to apply the present invention to a skin-penetration endosseous implant (endosseous fastener) other than at the dental and oral mucosal region, or to various skin-penetration medical devices such as a gastrostoma, a tracheostomy insertion tube, artificial vocal cords, and a blood vessel indwelling needle, etc. (central venous nutrition indwelling needle, etc.). Accordingly, the present invention is applicable to a penetration implant that penetrates both the mucosa and the dermal tissue, thereby promoting cell adhesion and focal adhesion formation in both the epidermis and the mucosal epithelium.
(34) The following processes were carried out on a substrate formed of titanium (Ti) (hereinafter, titanium substrate).
(35) A: Lathe Turning
(36) A substrate that is a cross section of a titanium bar cut off with an electric saw, and is turned and polished using a lathe machine.
(37) B: 5M NaOH Treatment
(38) A machine-polished titanium substrate was immersed in 5M NaOH aqueous solution under the conditions of 60 C. for 24 hours, and thereafter, a heating process was carried out on the titanium substrate at 600 C. for 1 hour.
(39) C: 10M NaOH Treatment
(40) A machine-polished titanium substrate was immersed in 10M NaOH aqueous solution under the conditions of 90 C. for 24 hours, and thereafter, a heating process was carried out on the titanium substrate at 600 C. for 1 hour.
(41) It should be noted that before the NaOH treatment was carried out, ultrasonication in the order of acetone, ethanol and ultrapure water, and short wavelength ultra-violet irradiation was performed in order to remove as much organic material from the surface as possible. By carrying out ultrasonication and ultra-violet irradiation in such a manner, the hydrophily of the titanium surface can be improved, and has a favorable wetness with respect to an alkali aqueous solution.
(42) Furthermore, after the immersion in the alkali aqueous solution, ultrasonication is carried out before heat treatment is carried out at 600 C., and after the heat treatment is carried out at 600 C., ultrasonication is carried out in ultrapure water, and upon drying, ultra-violet irradiation is carried out.
(43) D: Acid Etching
(44) The titanium substrate was heated to 120 C. and immersed into a 70% hot sulfuric acid solution for 75 seconds, and thereafter washed in distilled water.
(45) Subsequently, SEM photographs of the surfaces of the titanium substrates that were processed/treated in the above-described manner were observed. The test results thereof are shown in
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(47) Furthermore, as shown in
(48) Furthermore, as shown in
(49) Whereas, as shown in
(50) In regard to the crevasse-like grooves, a large number of grooves that are formed as cracks in the surface, the widths of which gradually narrow in the depth direction, were confirmed. The grooves penetrate the surface layer that is formed of sodium titanate, and either penetrate into the titanium layer therebelow or have a depth that occupies most of the depth of the surface layer.
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(52) As can be understood by the side sectional views, crevasse-like grooves were observed in the titanium substrate that was treated with 10M NaOH; however, crevasse-like grooves were not observed in the titanium substrate that was treated with 5M NaOH, but rather round or oval micropores could be observed.
(53) Furthermore, upon tests being carried out using an electron probe micro analyzer (EPMA), a surface layer that included the elements sodium, oxygen and titanium were observed in the surface of the titanium substrate.
(54) As shown in
(55) Furthermore,
(56) As shown in
(57) Furthermore, as shown in
(58)
(59) As shown in
(60)
(61) As shown in
(62) Micropores that are smaller than the grooves 1 or pores that are not crevasses can be provided on the surface 2 of the titanium substrate treated with 10M NaOH.
(63)
(64)
(65) As shown in
(66) As shown in
(67) The state of the surface modification of the titanium substrate treated with 10M NaOH and the state of the surface modification of the titanium substrate treated with 5M NaOH using the following parameters are shown in Table 1.
(68) TABLE-US-00001 TABLE 1 5M NaOH 10M NaOH No. of Projections per 1 19.11(3.36) 48.67(9.176) square m (m.sup.2) Area of Projections per 0.23(0.021) 0.32(0.048) 1 square m (m.sup.2) Layer Thickness (m) 0.63(0.095) 0.95(0.053) No. of Grooves (Pores) 4.67(0.577) 2(1) (/m) Groove Width (Diameter 0.1(0.031) 0.19(0.056) of Pores) (m) Width between Grooves 0.35(0.094) 1.07(0.624) (Width between Pores) (m) Ra (within a square of 0.13(0.006) 0.35(0.031) 120 m) (m) Rz (within a square of 1.25(0.165) 2.98(0.348) 120 m) (m) Rsm (within a square of 1.49(0.066) 1.81(0.166) 120 m) (m)
(69) The parameters indicate average values. The numbers within brackets indicate the standard deviation (SD).
(70) The area of projections indicated in Table 1 refers to the area as viewed from directly above the surface of the titanium substrate, i.e., the white portions in the SEM photograph in
(71) Furthermore, the layer thickness in Table 1 refers to the thickness of the upper layer of the titanium substrate, and in the present test example corresponds to the layer thickness of the sodium titanate layer.
(72) Furthermore, the groove width indicates the width of the short side of the aspect ratio of the crevasse-like grooves 1 shown in
(73) Ra is the arithmetic roughness average, and Rz is the average roughness out of ten points. Rsm is the average of the length Xs of the profile-curve elements of a standard length (JIS B0601). The profile-curve elements refers to a curved portion formed by crests and adjacent roots, and the length Xs of the profile curve elements refers to the length of the line segment in the X-axis cut out by the profile curve elements (JIS B0601).
(74) As indicated in Table 1, the number of projections, the area of projections, the layer thickness, the groove width, the width between grooves, Ra, Rz and Rsm of the titanium substrate treated with 10M NaOH are all greater than those of the titanium substrate treated with 5M NaOH.
(75) In other words, it is confirmed that the titanium substrate treated with 10M NaOH has crevasse-like grooves having a wider groove width, more projections, and a greater surface undulation compared to the titanium substrate treated with 5M NaOH.
(76) The above-described titanium substrate treated with 10M NaOH has had an effective surface modification carried out thereon for sealing soft tissue compared to the titanium substrate treated with 5M NaOH. In other words, the titanium substrate treated with 10M NaOH corresponds to the Present Example, and the titanium substrate treated with 5M NaOH correspond to the Comparative Example. Furthermore, the following descriptions will be given with the lathe-turned titanium substrate as Conventional Example 1 and the acid-etched titanium substrate as Conventional Example 2.
(77)
(78) The implant body 10 shown in
(79) According to the example shown in
(80) Furthermore, it is understood that the produced collagen fibers 16 entangle with the large number of projections 3 (see
(81) In addition, in the Present Example, as shown in
(82)
(83) Similar to
(84) In the Comparative Example shown in
(85) As shown in Table 1 above, the Present Example in which the 10M NaOH treatment is carried out results in larger values for the number of projections per 1 square m, the area of projections per 1 square m and Ra than in the Comparative Example in which the 5M NaOH treatment is carried out. Accordingly, in the Present Example, compared to the Comparative Example, the cell adhesive strength is improved and entanglement of the produced collagen fibers starts to occur. Furthermore, since the groove widths (pore diameter) of the grooves of the Present Example are larger compared to those of the Comparative Example, it is easier for the grown collagen fibers to be inserted further into the grooves. Furthermore, since Rsm is greater in the Present Example than in the Comparative Example, the matrix production capability of the gingival fibroblastic cells remains improved while further enhancing cellular extension and cellular proliferation.
(86) Accordingly, in the Present Example, an adhesion effect between connective tissue and the implant surface can be achieved, and the soft tissue sealablity can be improved.
(87) Furthermore, the crevasse-like grooves 1 provided in the Present Example are larger than the diameters of the collagen fibers, however, since the crevasse-like grooves 1 are smaller than typical oral bacteria, gingival fibers or Sharpey's fibers, configured of collagen fibers produced by fibroblastic adhesion and cell production, can penetrate and adhere while not increasing the susceptibility of bacterial infection.
(88) Hence, in the Present Example, surface modification for soft tissue sealing has been carried out. The following parameters are desirable for the Present Example; namely, with respect to an SEM image, the average number of projections occupying 1 square m being 20 through 60; the average area of the projections occupying 1 square m being 0.25 m.sup.2 through 0.4 m.sup.2; the average groove width of the crevasse-like grooves being 0.15 m through 0.30 m; the average value of Ra in a 120 square m being 0.15 m through 0.50 m; and the average value of Rsm in a 120 square m being 1.50 m through 3.00 m.
(89) In addition, it is desirable for the layer thickness of the sodium titanate layer to be within a range of 0.65 m through 1.00 m. Furthermore, it is desirable for the number of grooves occupying 1 square m to be within a range of 1 through 4. Furthermore, it is desirable for the groove width to be within a range of 0.4 m through 1.1 m. Furthermore, it is desirable for Rz in 120 square m to be within a range of 1.3 m through 3.1 m.
(90) Thereafter, a confirmation test was carried out using the titanium substrates in each of the Present Example (10M-AH), the Comparative Example (5M-AH), Conventional Example 1 (TU) and Conventional Example 2 (AE).
(91)
(92) In the tests, the BrdU incorporation is relatively compared as a cell proliferation indicator for Day 4. As shown in
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(94) In
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(96) The experimental method used was to, in a culture test, extract messenger RNA from the seventh day and the fourteenth day upon semination of gingival fibroblastic cells, and convert the messenger RNA into DNA using reverse transcriptase. Thereafter, the base sequence portions corresponding to each collagen were amplified using a polymerase chain reaction, and were visualized by electrophoresis. In the experiment collagen I and collagen III were used. Collagen I is a collagen that exists in the largest amounts invertebrates, and produces strength in the gingiva. Collagen III cultivates at the initial stage of the wound healing process, and it is said that healing progresses by being substituted with collagen I.
(97) The experiment shown in
(98)
(99)
(100) As shown in
(101) As shown in
(102) Furthermore, as shown in
(103) Furthermore, upon treating each titanium substrate with hydrogen peroxide (H.sub.2O.sub.2) on the twenty first day, it was confirmed that the amount of collagen fibers in Conventional Example 1 (TU) and in Conventional Example 2 (AE) was 30% or less, whereas, the amount of collagen fibers of the Present Example (10M-AH) and the Comparative Example (5M-AH) was 50% or more.
(104) Hence, in the Present Example (10M-AH), the adhesiveness of the connective tissue is higher compared to the Comparative Example (5M-AH), Conventional Example 1 (TU) and Conventional Example 2 (AE). In other words, in the Comparative Example (5M-AH), Conventional Example 1 (TU) and Conventional Example 2 (AE), it was confirmed that the connective tissue does not favorably adhere to the surface of the titanium substrate (the surface of the implant body), and the connective tissue easily peels away from the surface.
(105)
(106) In the Present Example shown in
(107)
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(109) As shown in
(110) In the present invention, the implant body can be formed from, e.g., a titanium alloy of titanium and aluminum. When titanium-aluminum is used as a titanium alloy, a sodium aluminum titanate layer is formed on the upper layer of the implant body.
(111) Alternatively, the implant body can be formed from zirconia. In addition, the implant body can be formed from a new material which can be implanted into a living body. These materials also can achieve soft tissue sealablity by carrying out surface modification in which a plurality of projections and a plurality of crevasse-like nanoscale grooves are provided.
(112) In the Present Example the NaOH concentration is set at 10M, and in the Comparative Example the NaOH concentration is set at 5M; accordingly, in the Present Example, the layer thickness is approximately 950 nm, which is approximately 200 nm thicker compared to that of the Comparative Example. Furthermore, in the Comparative Example, gaps were observed in the reticulated sodium titanate crystal structure formation, however, in the Present Example, it is concluded that such gaps shrink during immersion in sodium hydroxide solution so that the surface has a structure that is close to a flat plate. Furthermore, in regard to the crevasse-like grooves in the Present Example, it is concluded that nanoscale crevasses occurred as cracks in the surface due to the difference in the heat expansion coefficients between sodium titanate and the base metal of pure titanium during sintering.
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(114) Furthermore, the surface of a titanium substrate was modified under the same conditions as the above-described C: 10M NaOH (Present Example) except for the change in the concentration of the NaOH.
(115) The first row of photographs from the top shown in
(116) As shown in
(117) The implant body can be applied to a dental implant. Accordingly, the implant body can achieve an effect of adhering to gingival connective tissue in addition to adhesion to the bone, thereby securing favorable soft tissue sealablity without increasing susceptibility of bacterial infection.
(118) The implant body can also be applied to an implant other than a dental implant. In particular, according to the present invention, the implant body can be favorably applied for a use that requires enhancement of focal adhesion formation and cultivation of cell cytoskeleton, and enhancement of penetration of collagen fibers into the implant to effectively increase the adhesion strength with connective tissue.
(119) Specifically, it is possible to apply the present invention to a skin-penetration endosseous implant (endosseous fastener) other than at the dental and oral mucosal region, or to various skin-penetration medical devices such as a gastrostoma, a tracheostomy insertion tube, artificial vocal cords, and an blood vessel indwelling needle, etc. (central venous nutrition indwelling needle, etc.). Accordingly, the present invention is applicable to a penetration implant that penetrates both the mucosa and the dermal tissue, thereby enhancing cell adhesion and focal adhesion formation in both the epidermis and the mucosal epithelium.
(120) The present disclosure relates to subject matter contained in Japanese Patent Application No. 2014-031290 (filed on Feb. 21, 2014) which is expressly incorporated herein in its entirety.