MOTOR
20190097485 ยท 2019-03-28
Inventors
Cpc classification
H02K1/2788
ELECTRICITY
H02K1/146
ELECTRICITY
H02K5/24
ELECTRICITY
H02K5/163
ELECTRICITY
G11B19/2009
PHYSICS
H02K5/1677
ELECTRICITY
International classification
H02K5/24
ELECTRICITY
Abstract
A motor includes a support portion arranged to hold a stator and a bearing. The support portion includes a bearing holding portion arranged to extend upward along a central axis, and arranged to hold the bearing with a radially inner surface thereof; and a stator holding portion being tubular, arranged to project upward from an upper surface of the bearing holding portion, and arranged to hold a radially inner surface of the stator with a radially outer surface thereof. An axially lower portion of the stator holding portion includes a decreased thickness portion where the radial thickness of the stator holding portion is smaller than at another portion of the stator holding portion at another axial position.
Claims
1. A motor comprising: a shaft arranged to extend along a central axis extending in a vertical direction, and arranged to rotate about the central axis; a bearing arranged to rotatably support the shaft; a hub fixed to an upper end portion of the shaft; a rotor magnet attached to the hub; a stator arranged radially opposite to the rotor magnet; and a support portion arranged to hold the bearing and the stator; wherein the support portion includes: a bearing holding portion arranged to extend upward along the central axis, and arranged to hold the bearing with a radially inner surface thereof; and a stator holding portion being tubular, arranged to project upward from an upper surface of the bearing holding portion, and arranged to hold a radially inner surface of the stator with a radially outer surface thereof; and an axially lower portion of the stator holding portion includes a decreased thickness portion where a radial thickness of the stator holding portion is smaller than at another portion of the stator holding portion at another axial position.
2. The motor according to claim 1, wherein the support portion includes an annular outer recessed portion recessed radially inward, at least a portion of the outer recessed portion being defined radially outside of the stator holding portion; and the decreased thickness portion is arranged to overlap with the outer recessed portion when viewed in a radial direction.
3. The motor according to claim 2, wherein the outer recessed portion includes a first outer slanting surface arranged to extend radially inward with decreasing height.
4. The motor according to claim 3, wherein the support portion includes a stator contact surface perpendicular to the central axis, and arranged to be in contact with an axially lower surface of the stator; and in the outer recessed portion, the stator contact surface and the first outer slanting surface are joined to each other.
5. The motor according to claim 3, wherein the outer recessed portion includes a second outer slanting surface arranged to extend radially inward with increasing height; and in the outer recessed portion, the first outer slanting surface and the second outer slanting surface are joined to each other.
6. The motor according to claim 2, wherein the outer recessed portion includes an upper surface perpendicular to the central axis, a lower surface perpendicular to the central axis, and a cylindrical joining surface arranged to join the upper surface and the lower surface to each other.
7. The motor according to claim 1, wherein the support portion includes an annular inner recessed portion recessed radially outward, and defined radially inside of the stator holding portion; and the decreased thickness portion is arranged to overlap with the inner recessed portion when viewed in a radial direction.
8. The motor according to claim 7, wherein the inner recessed portion includes a first inner slanting surface arranged to extend radially outward with decreasing height.
9. The motor according to claim 8, wherein the hub includes a labyrinth projecting portion being a tubular body extending downward along the central axis, and arranged radially opposite to each of the bearing and the stator holding portion with a gap therebetween; the support portion includes an opposed surface arranged opposite to an axially lower end surface of the labyrinth projecting portion on a radially inner side; and in the inner recessed portion, the opposed surface and the first inner slanting surface are joined to each other.
10. The motor according to claim 8, wherein the inner recessed portion includes a second inner slanting surface arranged to extend radially outward with increasing height; and in the inner recessed portion, the first inner slanting surface and the second inner slanting surface are joined to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is assumed herein that a direction parallel to a central axis C1 of a motor is referred to by the term axial direction, axial, or axially, that directions perpendicular to the central axis C1 are each referred to by the term radial direction, radial, or radially, and that a direction along a circular arc centered on the central axis C1 is referred to by the term circumferential direction, circumferential, or circumferentially. It is also assumed herein that a motor A illustrated in
[0017] Hereinafter, a preferred embodiment of the present invention will be described with reference to the accompanying drawings.
[0018] Referring to
[0019] In the rotor portion 19, the shaft 2 is fixed to a central portion of the hub 5. In addition, the rotor magnet 6 is arranged inside of the hub 5, and both the shaft 2 and the rotor magnet 6 are centered on the central axis C1.
[0020] Referring to
[0021] The first shaft portion 21 is arranged to extend in an axial direction. The second shaft portion 22 is cylindrical, and is arranged axially above the first shaft portion 21. The second shaft portion 22 is arranged to have a diameter smaller than that of the first shaft portion 21. The first and second shaft portions 21 and 22 are made of the same material, and are defined integrally with each other. The screw hole 23 is recessed downward from an axially upper surface of the shaft 2. An inner surface of the screw hole 23 includes a female screw. In addition, the flange portion 24 is arranged to extend radially outward at an axially lower end portion of the shaft 2. The flange portion 24 is in the shape of a disk.
[0022] The shaft 2 is fixed to the central portion of the hub 5. The hub 5 and the shaft 2 are arranged to rotate together. That is, the hub 5 is fixed to the shaft 2. Referring to
[0023] The hub top plate portion 51 is arranged to extend radially. The hub top plate portion 51 is circular when viewed in the axial direction. The hub tubular portion 52 is arranged to extend axially downward from a radially outer edge of the hub top plate portion 51. The hub tubular portion 52 is cylindrical. The disk flange 53 is arranged to extend radially outward from an axially lower end portion of the hub tubular portion 52. The disk flange 53 is circular when viewed in the axial direction. The hub top plate portion 51, the hub tubular portion 52, and the disk flange 53 are made of the same material, and are molded integrally with each other.
[0024] An axially upper surface of the disk flange 53 is a flat surface perpendicular to the central axis C1. The disk Ds is arranged to be in contact with the axially upper surface of the disk flange 53. The disk Ds is then fixed to the hub 5. Thus, the disk Ds is fixed so as to be perpendicular to the central axis C1, i.e., a rotation axis. Then, rotation of the hub 5 causes the disk Ds to rotate. Note that, while the motor A according to the present preferred embodiment includes only one disk Ds, this is not essential to the present invention. In a motor according to another preferred embodiment of the present invention, a plurality of disks Ds may be fixed such that the disks Ds are spaced from one another in a direction parallel to the central axis C1. Even in this case, all the disks Ds are fixed so as to be perpendicular to the central axis C1.
[0025] The shaft fixing hole 55 is a through hole defined in a center of the hub top plate portion 51 when viewed in the axial direction, and arranged to pass through the hub top plate portion 51 in the axial direction. The second shaft portion 22 of the shaft 2 is inserted into and fixed in the shaft fixing hole 55. The second shaft portion 22 is fixed in the shaft fixing hole 55 through, for example, press fitting.
[0026] The labyrinth projecting portion 54 is arranged to project downward from a lower surface of the hub top plate portion 51. The labyrinth projecting portion 54 is tubular, and the labyrinth projecting portion 54 is arranged to have an inside diameter greater than a diameter of the shaft fixing hole 55. Referring to
[0027] Referring to
[0028] The stator portion 20 includes the base 1 and the stator 4. The stator 4 is held by the base 1 such that the radially outer surface of the stator 4 is arranged radially opposite to the radially inner surface of the rotor magnet 6 of the rotor portion 19 with the gap therebetween.
[0029] Referring to
[0030] Note that, although the base plate 11 of the base 1 is in the shape of a disk in the present preferred embodiment, the base plate 11 may not necessarily be in the shape of a disk. For example, the base 1 may alternatively be in the shape of a polygon, such as, for example, a quadrilateral or a hexagon, or in the shape of an ellipse or the like, when viewed in the axial direction. A wide variety of shapes may be adopted for the base 1 in accordance with a device to which the motor A is to be attached. Also note that the base recessed portion 111 may not necessarily be cylindrical, but may alternatively be in any other desirable shape that allows the axially lower end portion of the hub 5 to be rotatably accommodated therein.
[0031] A through hole 110, which is arranged to pass through the base plate 11 in the axial direction, is defined in a center of the base plate 11. The support portion 10 is cylindrical, and is arranged to project axially upward from a periphery of the through hole 110. The support portion 10 and the base plate 11 may be made of the same material and be defined integrally with each other, or alternatively, the support portion 10 may be a member separate from the base plate 11 and fixed to the base plate 11. Notice that, in the motor A, the through hole 110 is in a center of the base recessed portion 111.
[0032] The support portion 10 includes the sleeve attachment portion 12 and the stator holding portion 13. The sleeve body 31, which will be described below, of the bearing 30 is held by a radially inner surface of the sleeve attachment portion 12. The bearing 30 is held by the sleeve attachment portion 12 through a contact of the sleeve body 31 with the radially inner surface of the sleeve attachment portion 12. The stator holding portion 13 is tubular, and is arranged to project axially upward from an axially upper surface of the sleeve attachment portion 12. The stator holding portion 13 is arranged to be in contact with an inner surface of a stator core 41, which will be described below, of the stator 4 to hold the stator 4. That is, the support portion 10 is arranged to hold both the bearing 30 and the stator 4. In addition, the support portion 10 includes the sleeve attachment portion 12, which is arranged to extend upward along the central axis C1, and which is arranged to hold the bearing 30 with the radially inner surface thereof, and the stator holding portion 13, which is tubular, arranged to project upward from the upper surface of the sleeve attachment portion 12, and arranged to hold a radially inner surface of the stator 4 with a radially outer surface thereof.
[0033] Referring to
[0034] Each lead wire insert hole 14 is arranged at a bottom surface of the base recessed portion 111. Each lead wire insert hole 14 is a through hole arranged to pass through the base 1 in the axial direction. Lead wires 43, which are connected to coils 42 of the stator 4, which will be described below, are arranged to pass through the lead wire insert holes 14. In addition, the circuit board 7 is attached to an axially lower surface of the base 1. Each lead wire 43 is inserted into the corresponding lead wire insert hole 14 through an axially upper opening thereof, and is drawn out of the corresponding lead wire insert hole 14 through an axially lower opening thereof. The lead wire 43 drawn out is then connected to the circuit board 7. Note that, although the number of lead wire insert holes 14 is three in the present preferred embodiment, only one lead wire insert hole may be provided in another preferred embodiment of the present invention.
[0035] The stator 4 is held by the stator holding portion 13 of the base 1. The stator 4 includes the stator core 41, the coils 42, and the lead wires 43.
[0036] The stator core 41 is defined by laminated silicon steel sheets. Referring to
[0037] The core back portion 411 is annular, and is arranged to extend in the axial direction. An inner surface of the core back portion 411 is arranged to be in contact with the outer surface of the stator holding portion 13, so that the core back portion 411, hence the stator 4, is held by the stator holding portion 13. The stator holding portion 13 and the core back portion 411 are fixed to each other through press fitting. Note that other fixing methods than the press fitting, such as adhesion, deposition, welding, and the like, may be widely adopted to securely fix the stator holding portion 13 and the core back portion 411 to each other.
[0038] Each tooth portion 412 is arranged to project radially outward from a radially outer surface of the core back portion 411. The stator core 41 includes twelve of the tooth portions 412. The tooth portions 412 are arranged at regular intervals in the circumferential direction. The stator 4 has twelve slots. The motor A according to the present preferred embodiment includes the rotor magnet 6 with eight magnetic poles, and the stator 4 with twelve slots. That is, the motor A is an outer-rotor motor having eight poles and twelve slots.
[0039] Each tooth portion 412 of the stator core 41 is covered with an insulator, which is not shown. Each tooth portion 412 covered with the insulator has one of the coils 42 defined by a conducting wire wound therearound. The insulator provides isolation between the stator core 41 and each coil 42. The coil 42 is arranged around each of the tooth portions 412 of the stator core 41. That is, the stator 4 includes twelve of the coils 42. The twelve coils 42 included in the stator 4 are divided into three groups (hereinafter referred to as three phases) which differ in timing of supply of an electric current. The three phases are defined as a U phase, a V phase, and a W phase, respectively. That is, the stator 4 includes four U-phase windings, four V-phase windings, and four W-phase windings. Hereinafter, the windings of the three phases will be simply referred to collectively as the coils 42.
[0040] The lead wires 43 are arranged to electrically connect the coils 42 of the U, V, and W phases to a circuit (not shown) mounted on the circuit board 7. Referring to
[0041] Next, the bearing 30, which is arranged to support the rotor portion 19 such that the rotor portion 19 is rotatable with respect to the stator portion 20, will now be described below. The bearing 30 is a fluid dynamic bearing using a fluid. The bearing 30 is arranged to rotatably support the shaft 2. The bearing 30 includes the sleeve body 31 and a seal cap 32. Each of the sleeve body 31 and the seal cap 32 is made of, for example, stainless steel or the like. The sleeve body 31 and the seal cap 32 together define the sleeve 3.
[0042] The sleeve body 31 is cylindrical, and is centered on the central axis C1. The sleeve body 31 has, at a lower end portion thereof, a shoulder portion 311 recessed upward. The flange portion 24 of the shaft 2 is accommodated inside of the shoulder portion 311. In addition, the seal cap 32 is attached to the shoulder portion 311 to cover a lower side of the flange portion 24. The seal cap 32 is fixed by a fixing method using an adhesive or the like.
[0043] The sleeve body 31 includes a circulation hole 312 arranged to pass therethrough in the axial direction at a position radially outward of the central axis C1. The circulation hole 312 is in communication with a gap between the seal cap 32 and the shoulder portion 311 at a lower portion of the sleeve body 31.
[0044] Minute gaps are defined between an inner circumferential surface of the sleeve body 31 and an outer circumferential surface of the shaft 2, between the sleeve body 31 and an upper surface and an outer circumferential surface of the flange portion 24, and between an upper surface of the seal cap 32 and a lower surface of the flange portion 24. A lubricating oil as the fluid is continuously arranged in these minute gaps. Thus, the bearing 30 of the motor A is defined by the sleeve body 31, the seal cap 32, the shaft 2, and the lubricating oil.
[0045] The flange portion 24 and a portion of the shaft 2 which is radially opposite to an inner surface of the sleeve body 31 include grooves defined therein. When the shaft 2 rotates, these grooves produce dynamic pressures in the lubricating oil. The dynamic pressures cause the lubricating oil to circulate through the gap between the inner surface of the sleeve body 31 and the outer surface of the shaft 2 and a gap between an axially upper end surface of the sleeve body 31 and the axially lower surface of the hub top plate portion 51 of the hub 5. As a result, the shaft is supported through the lubricating oil while being out of contact with the sleeve body 31, allowing the rotor portion 19 to rotate with respect to the stator portion 20 with high precision and reduced noise.
[0046] That is, the bearing 30 includes a so-called radial bearing which includes the lubricating oil circulating through the gap between the outer surface of the shaft 2 and the sleeve body 31, and which is arranged to support rotation of the shaft 2. In addition, the bearing 30 includes a so-called thrust bearing which includes the lubricating oil circulating through the gap between the sleeve body 31 and the axially lower surface of the hub top plate portion 51, and which is arranged to support the shaft 2 in the axial direction.
[0047] The motor A according to the present preferred embodiment has the above-described structure. Next, important portions of the motor A according to the present preferred embodiment will now be described below with reference to the accompanying drawings.
[0048]
[0049] In
[0050] A radially outer portion of the support portion 10 includes a stator contact surface 15, which is a surface perpendicular to the central axis C1 and arranged to be in contact with an axially lower surface of the core back portion 411. The outside diameter of the support portion 10 is arranged to be smaller axially above the stator contact surface 15 than axially below the stator contact surface 15. That is, in the support portion 10, the stator contact surface 15 defines a shoulder portion projecting radially outward relative to an axially upper portion of the support portion 10. In addition, a radially outer surface of the support portion 10 includes an annular outer recessed portion 16 recessed radially inward. The outer recessed portion 16 is defined axially above the stator contact surface 15.
[0051] Referring to
[0052] An axially lower portion of the outer recessed portion 16 is arranged to overlap with the sleeve attachment portion 12 when viewed in the radial direction. That is, the axially lower portion of the outer recessed portion 16 is defined in a radially outer surface of the sleeve attachment portion 12. In addition, the axially upper portion of the outer recessed portion 16 is arranged to overlap with an axially lower portion of the stator holding portion 13 when viewed in the radial direction. That is, the axially upper portion of the outer recessed portion 16 is defined in a radially outer surface of the axially lower portion of the stator holding portion 13. That is, the support portion 10 includes the annular outer recessed portion 16, which is recessed radially inward, and at least a portion of which is defined radially outside of the stator holding portion 13.
[0053] A portion of the axially lower portion of the stator holding portion 13 which overlaps with the outer recessed portion 16 when viewed in the radial direction is arranged to have a radial thickness smaller than that of another portion of the stator holding portion 13 at another axial position. That is, the portion of the lower portion of the stator holding portion 13 which overlaps with the outer recessed portion 16 when viewed in the radial direction is a decreased thickness portion 131. That is, the axially lower portion of the stator holding portion 13 includes the decreased thickness portion 131, where the radial thickness of the stator holding portion 13 is smaller than at another portion of the stator holding portion 13 at another axial position. In addition, the decreased thickness portion 131 is arranged to overlap with the outer recessed portion 16 when viewed in the radial direction.
[0054] Referring to
[0055] In the motor A according to the present preferred embodiment, the axially lower portion of the stator holding portion 13 includes the decreased thickness portion 131. The decreased thickness portion 131 is more prone to deformation and has a higher tendency to follow the vibration and a greater flexibility than an adjacent portion of the stator holding portion 13. Accordingly, the vibration transferred from the stator core 41 is attenuated by a deformation of the decreased thickness portion 131, so that a reduction in vibration transferred to the support portion 10 is achieved. In addition, the higher tendency of the decreased thickness portion 131 to follow the vibration and the greater flexibility of the decreased thickness portion 131 contribute to reducing variations in the vibration transferred.
[0056] In addition, effective vibration control can be accomplished in the support portion 10, that is, in the base 1, by the reduction in the vibration transferred and the reduced variations in the vibration transferred. As a result, a reduction in vibration of the motor A as a whole is achieved. Note that, although the first outer slanting surface 161 and the stator contact surface 15 are joined to each other to define the outer recessed portion 16 in the present preferred embodiment, this is not essential to the present invention. For example, the outer recessed portion 16 may alternatively be arranged to have a rectangular or semicircular section when viewed in the circumferential direction.
[0057]
[0058] Referring to
[0059] An axially upper portion of the outer recessed portion 16b is arranged to overlap with an axially lower portion of the stator holding portion 13 when viewed in the radial direction. That is, the axially upper portion of the outer recessed portion 16b is defined in a radially outer surface of the axially lower portion of the stator holding portion 13. Then, a portion of the axially lower portion of the stator holding portion 13 which overlaps with the outer recessed portion 16b when viewed in the radial direction is a decreased thickness portion 132. Because of provision of the decreased thickness portion 132, a vibration of a stator core 41 is not easily transferred to a support portion 10, and a reduction in variations in the vibration transferred is achieved. Thus, not only a reduction in vibration is achieved, but also effective vibration control can be accomplished in the support portion 10, that is, in a base 1. As a result, a reduction in vibration of the motor B as a whole is achieved.
[0060]
[0061] Referring to
[0062] Note that, similarly to the outer recessed portions 16 and 16b illustrated in
[0063]
[0064] An axially upper end of a sleeve attachment portion 12 includes an opposed surface 17 arranged opposite to an axially lower surface of a labyrinth projecting portion 54. That is, a support portion 10 includes the opposed surface 17, which is arranged opposite to an axially lower end surface of the labyrinth projecting portion 54, on a radially inner side. In addition, a radially inner surface of the stator holding portion 13 includes the inner recessed portion 18, which is annular and is recessed radially outward. That is, the support portion 10 includes the inner recessed portion 18, which is annular, is recessed radially outward, and is defined radially inside of the stator holding portion 13.
[0065] Referring to
[0066] The inner recessed portion 18 is arranged to overlap with an axially lower portion of the stator holding portion 13 when viewed in the radial direction. That is, the axially upper portion of the inner recessed portion 18 is defined in a radially inner surface of the axially lower portion of the stator holding portion 13. A portion of the axially lower portion of the stator holding portion 13 which overlaps with the inner recessed portion 18 when viewed in the radial direction is arranged to have a radial thickness smaller than that of another portion of the stator holding portion 13 at another axial position. That is, the portion of the axially lower portion of the stator holding portion 13 which overlaps with the inner recessed portion 18 when viewed in the radial direction is a decreased thickness portion 134. That is, the decreased thickness portion 134 is arranged to overlap with the inner recessed portion 18 when viewed in the radial direction.
[0067] In the motor D, the stator holding portion 13 includes the decreased thickness portion 134. Thus, a vibration of a stator core 41 is attenuated by a deformation of the decreased thickness portion 134, so that a reduction in vibration transferred to the support portion 10 is achieved. In addition, a tendency of the decreased thickness portion 134 to be relatively easily deformed contributes to reducing variations in the vibration transferred.
[0068] In addition, effective vibration control can be accomplished in the support portion 10, that is, in a base 1, by the reduction in the vibration transferred and the reduced variations in the vibration transferred. As a result, a reduction in vibration of the motor D as a whole is achieved.
[0069] Note that, although the first inner slanting surface 181 and the opposed surface 17 are joined to each other to define the inner recessed portion 18 in the present preferred embodiment, this is not essential to the present invention. For example, the inner recessed portion 18 may alternatively be arranged to have a rectangular or semicircular section when viewed in the circumferential direction.
[0070]
[0071] Referring to
[0072] Then, a portion of the stator holding portion 13 which overlaps with the inner recessed portion 18e when viewed in the radial direction is a decreased thickness portion 135. Because of provision of the decreased thickness portion 135, a vibration of a stator core 41 is not easily transferred to a support portion 10, and a reduction in variations in the vibration transferred is achieved. Thus, not only a reduction in vibration is achieved, but also effective vibration control can be accomplished in the support portion 10, that is, in a base 1. As a result, a reduction in vibration of the motor E as a whole is achieved.
[0073] While preferred embodiments of the present invention have been described above, the preferred embodiments may be modified in various manners without departing from the scope and spirit of the present invention.
[0074] Preferred embodiments of the present invention are applicable to, for example, motors arranged to drive storage apparatuses, such as hard disk apparatuses, optical disk apparatuses, and the like.
[0075] Features of the above-described preferred embodiments and the modifications thereof may be combined appropriately as long as no conflict arises.
[0076] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.