Thermoplastic film for a laminated-glass pane having a non-linear continuous wedge insert in the vertical and horizontal direction in some sections
10234681 ยท 2019-03-19
Assignee
Inventors
Cpc classification
B32B2605/006
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10036
PERFORMING OPERATIONS; TRANSPORTING
G02B2027/012
PHYSICS
B32B17/10174
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
G02B27/00
PHYSICS
Abstract
A thermoplastic film for a laminated-glass pane, having a non-linear continuous wedge insert in both a vertical and horizontal direction in some sections, is described. In the vertical direction, the laminated-glass pane is, from the perspective of an observer, further at a lower end than at an upper end. In a laminated-glass pane equipped with the thermoplastic film, the thermoplastic film is located between two glass layers. The thermoplastic film has at least a first section having a wedge angle profile that is continuous and non-linear in the vertical and horizontal direction, such that ghost images from a head-up display are minimized in the region of the first section. The thermoplastic film also minimizes double images in transmission in the first section and in further sections.
Claims
1. A method for producing a thermoplastic film for a laminated glass pane with a nonlinear continuous wedge insert in vertical and horizontal direction, the laminated glass pane being farther from an observer in the vertical direction at a lower end from a perspective of the observer than at an upper end, the thermoplastic film being adapted to be situated between two glass layers of the laminated pane, the method comprising: calculating a vertical wedge angle required for compensation of ghost images in a first section as a function of a local angle of incidence and a local radius of curvature of the laminated glass pane; determining a resultant progression of a vertical wedge angle; calculating a horizontal wedge angle required for compensation of ghost images in the first section as a function of the local angle of incidence and the local radius of curvature of the laminated glass pane; determining a resultant progression of the horizontal wedge angle; calculating a wedge angle required for compensation of the double image as a function of the local angle of incidence and the local radius of curvature of the laminated glass pane; and determining a resultant progression of the wedge angle; wherein the thermoplastic film includes the first section having a continuous nonlinear wedge-angle profile in vertical and horizontal directions such that ghost images from a head-up display are minimized in a region of the first section, and the thermoplastic film minimizes double images in transmission in the first section.
2. A thermoplastic film for a laminated glass pane with a nonlinear continuous wedge insert in vertical and horizontal direction, the laminated glass pane being farther from an observer in the vertical direction at a lower end from a perspective of the observer than at an upper end, the thermoplastic film being adapted to be situated between two glass layers of the laminated pane, the thermoplastic film comprising: at least a first section having a continuous nonlinear wedge-angle profile in the vertical and horizontal direction such that ghost images from a head-up display are minimized in a region of the first section; wherein the wedge angle in the vertical direction in the center of the thermoplastic film inside the first section varies between 0.8 mrad and 0.1 mrad, the wedge angle in the vertical direction in the center of the thermoplastic film varies between 0.6 mrad and 0.1 mrad, the wedge angle from a lower end to an upper end is a function of the distance from the lower end or from the upper end, the function being at least a second degree function, and the thermoplastic film minimizes double images in transmission in the at least first section.
3. The thermoplastic film according to claim 2, wherein the thermoplastic film contains at least one material selected from the group consisting of polybutylene terephthalate (PBT), polycarbonate (PC), polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), polyvinyl chloride (PVC), polyvinyl fluorides (PVF), polyvinyl butyral (PVB), ethylene vinyl acetate (EVA), polyacrylate (PA), polymethyl methacrylate (PMMA), polyurethane (PUR), and mixtures and copolymers thereof.
4. The thermoplastic film according to claim 2, wherein the wedge angle at a lower edge is smaller than the wedge angle at an upper edge of the laminated glass pane.
5. The thermoplastic film according to claim 2, wherein the thermoplastic film has, at a lower edge, a thickness of less than 1 mm.
6. The thermoplastic film according to claim 2, wherein in a region outside the first section the thermoplastic film has, in the vertical direction, a wedge-angle profile that has, for prevention of double images in transmission, a wedge angle that is constant or variable at least in some sections.
7. The thermoplastic film according to claim 2, wherein the wedge angle in the vertical direction in the center of the first section of the thermoplastic film is greater in some sections than the wedge angle in the vertical direction at a different horizontal position inside the first section.
8. A laminated glass pane, comprising: a first glass layer and a second glass layer; and the thermoplastic film according to claim 2, located between the first glass layer and the second glass layer.
9. The laminated glass pane according to claim 8, wherein the laminated glass pane has a thickness of 1 mm to 8 mm at the lower end.
10. The laminated glass pane according to claim 8, wherein the first glass layer and/or the second glass layer have a thickness selected from a range of about 1 mm to 3 mm at the lower end.
11. A head-up display arrangement, comprising: a projector for illuminating a head-up display region of a laminated glass pane; and the laminated glass pane comprising the thermoplastic film according to claim 8, wherein, during operation, the projector substantially illuminates a second section.
12. A method for producing the laminated glass pane, comprising: obtaining a first glass layer and a second glass layer; placing a thermoplastic film on the first glass layer; placing the second glass layer on the thermoplastic film; bonding the first glass layer to the thermoplastic film; and bonding the second glass layer to the thermoplastic film, wherein the thermoplastic film includes: at least a first section having a continuous nonlinear wedge-angle profile in the vertical and horizontal direction such that ghost images from a head-up display are minimized in a region of the first section, wherein the wedge angle in the vertical direction in the center of the thermoplastic film inside the first section varies between 0.8 mrad and 0.1 mrad, the wedge angle in the vertical direction in the center of the thermoplastic film varies between 0.6 mrad and 0.1 mrad, the wedge angle from a lower end to an upper end is a function of the distance from the lower end or from the upper end, the function being at least a second degree function, and the thermoplastic film minimizes double images in transmission in the at least first section.
13. The method according to claim 12, comprising: calculating the wedge angle as a function of the local angle of incidence and a local radius of curvature of the laminated glass pane; and determining a resultant progression of the wedge angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention are described by way of example with reference to the appended drawings, which depict:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE INVENTION
(12)
(13) In order to address this double image, provision can now be made that a wedge angle be provided between the two boundary layers assumed to be substantially parallel in
(14)
where
is the double image angle, n is the index of refraction of the glass, d is the thickness of the glass pane, R is the radius of curvature of the glass pane at the location of the incident light beam, and is the angle of incidence of the light beam relative to the perpendicular on the tangent to the pane.
(15) In the case of flat glass panes, the double image angle is, according to the following formula,
(16)
a function of the wedge angle formed by the glass surfaces.
(17) Thus, by setting the aforementioned formulas equal, the wedge angle necessary for the elimination of the double image can be calculated:
(18)
(19) Generally, this wedge angle is realized in that in laminated glass panes 1 a wedge-shaped intermediate layer F is placed between a first glass layer GS.sub.1 and a second glass layer GS.sub.2, see
(20) This idea can be also applied with curved windshields. Generally, for the sake of simplicity the angle of incidence and the radius of curvature are assumed for a reference eye point, and the wedge angle determined therewith is used for the entire windshield.
(21) In the case of large laminated glass panes 1, so-called panorama panes, and/or more highly curved laminated glass panes 1, this approach is, however, no longer adequate such that here, generally, a wedge-angle progression variable in the vertical direction must be determined.
(22) Then, it is possible, for example, by pointwise calculation along an imaginary vertical center line of a laminated glass pane and possible interpolation, to determine a compensation wedge-angle profile .
(23) For the calculation of the double image angle and the corresponding local compensation wedge angle , the arrangement as recommended in the Test Specification ECE R43 Annex 3 for determining the double image angle can be selected. With this arrangement, the double image angles are determined when the head of the driver moves from a lower position in the vertical direction to an upper end position. In other words, the driver's line of sight always remains horizontal. However, alternatively or additionally, an arrangement can be selected in which the double image angle is calculated from a mean unchanging position of the driver (eye point), where the angle of sight of the driver through the windshield changes. The result of different determination variants can be transformed, even with weighting, into an overall result.
(24) An exemplary wedge-angle profile, i.e., a progression of the wedge angle as a function of the distance from the hood edge, i.e., to the lower end of a laminated glass pane 1, is shown in
(25) In an exemplary method, the wedge angle required for compensation of the double image is calculated mathematically as a function of the local angle of incidence and a local radius of curvature of the laminated glass pane 1, and the resultant progression of the double image angle is determined. By way of example, a possible result of double image angles is shown in
(26) With regard to head-up displays, a problem develops which is similar to the phenomenon of double images and is referred to as a ghost image.
(27)
(28) To address this problem, the wedge angle can now be altered such that the beam R.sub.r reflected on the outer boundary surface and the beam R.sub.r reflected on the inner boundary surface overlap relative to the eye 2 of the observer, i.e., the beam reflected on the outer boundary surface exits at the point of reflection of the beam impinging on the inner boundary surface.
(29) However, if this is done only for a single eye position, as is customary according to the prior art, the wedge angle determined therefrom can yield non-optimum results. This can be explained, among other things, by the fact that both the body sizes of drivers for whom the head-up displays are primarily intended and the seating position are very different such that there are a large number of possible eye positions. This is illustrated in
(30)
(31) By way of example, vertical section lines Y400, Y400 bzw. Y600, Y600, and Y0 are drawn in in
(32)
(33) In an exemplary method, the wedge angle required for compensation of the double image is calculated as a function of the local angle of incidence and a local radius of curvature of the laminated glass pane 1, and the resultant progression of the wedge angle is determined. By way of example, a possible result of perceived location-shifted ghost images is depicted in
(34) By means of such a thermoplastic film F, it is readily possible to minimize both double images in transmission and also ghost images and reflection depending on requirements at any desired location. Thus, even large head-up display regions HUDB can be realized.
(35) Without loss of generality, provision can also be made that the thermoplastic film F not only makes available, within the first section A2, optimization with regard to ghost images and possibly also with regard to double images, but provision can, for example, also be made that, in the region outside the first section A2, the thermoplastic film F has a wedge-angle profile in the vertical direction that has a constant wedge angle or a wedge angle variable at least in some sections to prevent double images in transmission. An exemplary wedge-angle profile Y400 or Y400 is depicted in
(36) The two curves can now be brought closer together, with a large open space being present here for the optimization. Thus it is possible to use, for example, as indicated in
(37) Preferably, with regard to the first section A.sub.z as depicted in
(38) In embodiments of the invention, provision can also be made that, as depicted in
(39) In the invention, the wedge-angle profile can be particularly easily determined due to the fact that vertical wedge angles required for compensation of ghost images in the first section A.sub.2 can be calculated as a function of the local angle of incidence and a local radius of curvature of the laminated glass pane 1 for various eye positions. The resultant progression of the vertical wedge angle is determined, for example, for a specific number of vertical sections, e.g., at the edge and in the center. In addition, the horizontal wedge angle required for the compensation of ghost images in the first section is calculated as a function of the local angle of incidence and a local radius of curvature of the laminated glass pane 1, if this has not already occurred, and the resultant progression of the horizontal wedge angle is determined. Furthermore, the wedge angle required for compensation of the double image is now calculated as a function of the local angle of incidence and a local radius of curvature of the laminated glass pane 1, and the resultant progression of the wedge angle is determined. For reasons of simplification, it can, in particular, in the latter step, be possible to determine these values only for a single vertical profile, for example, Y0, since, frequently, the values for other vertical profiles, e.g., profile Y400, differ only insignificantly from this. Thus, the calculational effort can be kept manageable.
(40) Such a thermoplastic film F can contain at least one material selected from the group comprising polybutylene terephthalate (PBT), polycarbonate (PC), polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), polyvinyl chloride (PVC), polyvinyl fluorides (PVF), polyvinyl butyral (PVB), ethylene vinyl acetate (EVA), polyacrylate (PA), polymethyl methacrylate (PMMA), polyurethane (PUR), and/or mixtures and copolymers thereof. The selection of a suitable material for the thermoplastic film F can, for example, depend on the properties of the film with regard to the refractive index and also the strength achievable with regard to a certain film thickness. In principle, the invention is not restricted to a specific material for a thermoplastic film F.
(41) In order to minimize double images, in the laminated glass panes 1 generally installed at an angle in vehicle construction, a wedge-angle profile is preferred, wherein, in the vertical direction, the wedge angle at the lower edge is smaller than the wedge angle at the upper edge, i.e., the wedge angle in the vicinity of the vehicle hood is smaller than the wedge angle in the vicinity of the roof edge of a typical motor vehicle.
(42) For manufacture, it is particularly advantageous for the thermoplastic film F according to the invention to have, at the lower edge, a thickness of less than 1 mm, preferably less than 0.9 mm, and preferably a thickness of more than 0.3 mm, in particular more than 0.6 mm. As a result, the film can be used in a proven manner in the production of laminated glass panes 1, without the need for cost-driving special equipment.
(43) Thus, a structure of a laminated glass pane 1, as shown in
(44) Such laminated glass panes 1 have a thickness of 1 mm to 8 mm, preferably 3.5 to 5.3 mm, and can thus readily be further processed like conventional laminated glass panes.
(45) Here, the first glass layer GS.sub.1 and/or the second glass layer GS.sub.2 of the laminated glass pane 1 typically have a thickness selected from a range of roughly 1 mm to 3 mm, preferably of 1.4 mm to 2.6 mm auf. This guarantees the required properties of splinter protection and/or sound insulation.
(46) With the thermoplastic film F, a laminated glass pane 1 can thus be produced in a proven manner, in that a first glass layer GS.sub.1 and a second glass layer GS.sub.2 are obtained, wherein the thermoplastic film F is placed on the first glass layer GS.sub.1, and the second glass layer GS.sub.2 is placed on thermoplastic film with the use of an autoclave process. Thereafter, the thermoplastic film F is bonded to the first glass layer GS.sub.1 and the second glass layer GS.sub.2 in the autoclave under the action of heat and pressure.
(47) Of course, the thermoplastic film F according to the invention can be used not only in an autoclave process but can, for example, also be used with a vacuum thermal furnace process or similar autoclave-free processes.
(48) It is also, in principle, possible to initially bond only a first glass layer GS.sub.1 to the thermoplastic film F after placement and only after that to place the second glass layer GS.sub.2 and to bond it to the thermoplastic film F previously bonded to the glass layer GS.sub.1.
(49) Thermoplastic films F thus produced can be used in laminated glass panes 1 in motor vehicles, in particular as windshields for display of a head-up display, or in buildings or as data displays.
(50) Use in a head-up display arrangement can be seen, for example, in
(51) As a result, the invention enables improvement with regard to minimization of ghost images of head-up displays for a large number of eye positions without generating substantially more ghost images outside the head-up display region HUDB. Furthermore, by means of the invention, it can also be accomplished that in the head-up display region HUDB as well as in the other regions, double images in transmission can be reduced. In addition, larger head-up display regions HUDB as well as more complex windshield curve designs can be realized with the invention presented.
(52) Although in the figures in general only a head-up display region HUDB is depicted, the invention is not restricted thereto. For example, even more head-up display regions HUDB, e.g., for right-hand and left-hand vehicles or even for different purposes, such as an infotainment system and driver assistance systems can be provided. Provision can also be made that, for example, in the case of head-up display regions HUDB that are used substantially in infotainment, only minimization of ghost images is provided, whereas with driver assistance systems both minimization of ghost images and minimization of double images is sought.
(53) As a result, the invention enables improvement with regard to minimization of ghost images of head-up displays for a large number of eye positions without generating substantially more ghost images outside the head-up display region HUDB. Furthermore, by means of the invention, it can also be accomplished that in the head-up display region HUDB as well as in the other regions, double images in transmission are reduced. In addition, larger head-up display regions HUDB as well as more complex windshield curve designs can be realized with the invention presented.