Device for cleaning cylindrical rollers, machine comprising said device, and cleaning method
11517944 · 2022-12-06
Assignee
Inventors
Cpc classification
A46B9/06
HUMAN NECESSITIES
B41F35/001
PERFORMING OPERATIONS; TRANSPORTING
B08B3/10
PERFORMING OPERATIONS; TRANSPORTING
A46B13/04
HUMAN NECESSITIES
B41F35/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41F35/00
PERFORMING OPERATIONS; TRANSPORTING
A46B13/04
HUMAN NECESSITIES
A46B9/06
HUMAN NECESSITIES
B08B1/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The cleaning device (20) for cleaning a cylindrical roller (50), for example an anilox roller of a printing machine, includes a cleaning head (30) with a cleaning chamber (110), in which there is housed a mechanical cleaning member (60), and with which there are associated feeding members (70) for feeding a cleaning liquid into the cleaning chamber (110). The mechanical member (60) and cleaning liquid dispensed by the feeding members work in combination inside said cleaning chamber (110) to clean the lateral surface of the roller (50).
Claims
1. A cleaning device for cleaning a cylindrical roller having a longitudinal roller axis and a cylindrical side surface, the cleaning device comprising: a cleaning head with a cleaning chamber; sealing blades extending parallel to the roller axis and lateral sealing gaskets extending transversely to the roller axis, the sealing blades and the lateral sealing gaskets closing the cleaning chamber, the lateral sealing gaskets having concave edges configured to sealingly contact the cylindrical side surface of the roller; a mechanical cleaning member housed in the cleaning chamber; a first actuator configured to move the mechanical cleaning member inside the cleaning chamber; cleaning liquid feeding members configured to feed a cleaning liquid into the cleaning chamber; wherein the mechanical cleaning member and the cleaning liquid fed by said feeding members work in combination inside said cleaning chamber; wherein the cleaning head is provided with a translation movement in a direction parallel to the roller axis of the cylindrical roller; wherein the first actuator is configured to move the mechanical cleaning member with respect to the cleaning chamber while maintaining the mechanical cleaning member in contact with the cylindrical side surface of the roller.
2. Device according to claim 1, further comprising a second actuator configured to move the cleaning head toward and away from the roller.
3. Device according to claim 1, wherein the first actuator is configured to move the mechanical cleaning member inside the cleaning chamber with a reciprocating movement.
4. Device according to claim 1, wherein the first actuator is configured to move the mechanical cleaning member inside the cleaning chamber with a reciprocating movement parallel to the roller axis.
5. Device according to claim 1, wherein said mechanical cleaning member is provided with a movement, with respect to the cleaning chamber, toward or away from the roller.
6. Device according to claim 1, wherein the lateral sealing gaskets are elastically yielding to adapt to the cylindrical side surface of the roller to be cleaned.
7. Device according to claim 1, wherein the lateral sealing gaskets are housed in respective side elements, said side elements being adapted to house lateral sealing gaskets of variable dimensions, as a function of a diameter of said roller to be cleaned.
8. Device according to claim 7, wherein the side elements are adapted to house lateral sealing gaskets replaceable to cover a range of diameters of the roller to be cleaned comprised between 150 and 220 mm, or between 220 and 300 mm.
9. Device according to claim 7, wherein the sealing blades are held with pressure on the roller to be cleaned through pressure members, and wherein the sealing blades are supported by said side elements.
10. Device according to claim 1, wherein the cleaning chamber is made fluid tight, through a combination of said lateral sealing gaskets and of said sealing blades in cooperation with the cylindrical side surface of the roller to be cleaned.
11. Device according to claim 1, wherein the concave edges of the lateral sealing gaskets comprise lateral chambers that are open toward the cylindrical side surface of the roller to be cleaned.
12. Device according to claim 11, wherein nozzles for feeding a rinsing liquid open into the lateral chambers.
13. Device according to claim 1, wherein the mechanical cleaning member comprises at least a brush.
14. Device according to claim 1, wherein the mechanical cleaning member is divided into at least two parts separated along a channel parallel to the roller to be cleaned.
15. Device according to claim 1, wherein the mechanical cleaning member has two active surfaces adapted to act on the roller to be cleaned, which are mutually inclined to form a V-shaped surface with the vertex oriented toward the inside of the cleaning chamber.
16. The cleaning machine of claim 1, wherein the cleaning head is configured to be actuated independent of actuation of the mechanical cleaning member, and wherein no portion of the mechanical cleaning member extends outside of the cleaning head.
17. The cleaning device of claim 1, wherein the lateral sealing gaskets are replaceable as a function of the diameter of the roller to be cleaned.
18. A method for cleaning a first roller, comprising the following steps: providing a cleaning device according to claim 1; moving the cleaning head toward a lateral cylindrical surface of the first roller; bringing the mechanical cleaning member into contact with the lateral cylindrical surface of the first roller to be cleaned; moving the mechanical cleaning member with respect to the lateral cylindrical surface of the first roller while the mechanical cleaning element is in contact with the lateral cylindrical surface of the first roller; and dispensing cleaning liquid into the cleaning chamber.
19. The method of the claim 18, wherein the step of moving the mechanical cleaning member in contact with the lateral cylindrical surface of the first roller comprises a step of translating the mechanical cleaning member with alternating movement parallel to a longitudinal axis of the first roller.
20. The method of claim 18, further comprising a step of rotating the first roller about a longitudinal axis of the first roller while the mechanical cleaning member acts on the lateral cylindrical surface of the first roller.
21. The method of the claim 18, further comprising a step of gradually translating the cleaning head along a longitudinal axis of the first roller to clean the whole lateral cylindrical surface of the first roller.
22. A cleaning machine comprising: a supporting structure; on said supporting structure, supporting devices for supporting a cylindrical roller to be cleaned, wherein the cylindrical roller comprises a longitudinal roller axis and a cylindrical side surface; a driving unit adapted to drive the roller into rotation when the roller is supported on the supporting devices; a cleaning device comprising: a cleaning head with a cleaning chamber; sealing blades extending parallel to the roller axis and lateral sealing gaskets extending transversely to the roller axis, the sealing blades and the lateral sealing gaskets closing the cleaning chamber, the lateral sealing gaskets having concave edges configured to sealingly contact the cylindrical side surface of the roller; a mechanical cleaning member housed in the cleaning chamber; a first actuator configured to move the mechanical cleaning member inside the cleaning chamber; cleaning liquid feeding members configured to feed a cleaning liquid into the cleaning chamber, wherein the mechanical cleaning member and the cleaning liquid fed by the feeding members work in combination inside the cleaning chamber, the cleaning head being provided with a translation movement in a direction parallel to the roller axis of the cylindrical roller, the first actuator being configured to move the mechanical cleaning member with respect to the cleaning chamber while maintaining the mechanical cleaning member in contact with the cylindrical side surface of the roller.
23. The cleaning machine of claim 22, further comprising wheels adapted to displace the cleaning machine.
24. The cleaning machine of claim 22, wherein the driving unit comprises a rotating spindle adapted to selectively engage and disengage the roller and a magnetic engaging device to torsionally connect the spindle to the roller.
25. The cleaning machine of claim 22, wherein the cleaning head is configured to be actuated independent of actuation of the mechanical cleaning member, and wherein no portion of the mechanical cleaning member extends outside of the cleaning head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be better understood with reference to the accompanying figures, which show an application, but without limiting the scope of the present invention. In the accompanying drawings:
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DETAILED DESCRIPTION
(15) Hereunder the cleaning device is described in combination with an anilox roller of a printing machine. However, it must be understood that a cleaning device of the type described here can also advantageously be applied to clean other rollers affected by similar problems.
(16)
(17) The cleaning head 30 acts, in the example illustrated, on an anilox roller 50, which has on the surface a coating made of a hard material, for example a ceramic material, engraved with small cells, which transport the printing liquid, typically an ink. These cells (not shown) can become at least partially clogged with debris consisting of particles of paper and ink. When this occurs the anilox roller 50 becomes unusable and requires a cleaning operation. For this purpose, the cleaning head 30 is brought into close proximity of the anilox roller 50 and subsequently made to translate in a direction parallel to the axis of the roller 50, as better described below.
(18) With reference to
(19) In advantageous embodiments, the blades 80 are adjustable and held with pressure against the roller 50 to be cleaned through the use of compression members 100 (
(20) The sealing gaskets 90 are supported by respective side elements 120 that, in the same way as the blades 80, can accommodate gaskets 90 of different dimensions, or rather with a concave profile 130 adapted to the variable diameter of the roller 50. This means that, with the same cleaning head 30 and the same side elements 120 it is possible to clean rollers 50 with various diameters, as the cleaning chamber 110 will in any case remain exempt from seepages or leakages of liquid, due to the spring adaptability of the blades 80 and to simple replacement of the sealing gaskets 90.
(21) More specifically the blades 80 can be substantially rigid and can adapt to the dimension of the roller 50 by pivoting around a hinge axis under the action of the approaching roller 50 and under the action of a spring, such that the free edge of the blades 80 can be urged elastically, e.g. by springs 100, against the outer cylindrical surface of the roller 50. Also the gaskets 90 can be substantially rigid. The profile 130 of the gaskets 90 is shaped to match the outer cylindrical surface of the roller. As used herein the term “substantially rigid” means that it does not deform under the load applied by the roller during the cleaning operation.
(22) The above described arrangement allows efficient cleaning and flexible adaptation to rollers of variable diameter.
(23) As the variation of the diameter of the rollers 50 to be cleaned ranges from around 150 mm to around 300 mm, in some embodiments the side elements 120, and with these elements the whole cleaning head 30, can cover roughly half of the range indicated above. This means that it will be possible, for example, to have a first cleaning head 30, and respective side elements 120, to install on the cleaning device 20 for rollers 50 of diameter comprised between around 150 mm and around 220 mm, and a second different (larger) cleaning head 30 with side elements 120 of a size which is larger than previous ones, for rollers 50 with a diameter comprised between around 220 mm and around 300 mm.
(24) In this way with two different cleaning heads 30, with dimensions different from one another, it will be possible to perform cleaning of rollers 50 with any diameter comprised between around 150 mm and around 300 mm. In fact, it will be sufficient to install on the cleaning device 20 the head 30 with larger or smaller side elements 120 depending upon the diameter of the roller 50 to be cleaned.
(25) In the case of a small variation in the diameter of the roller 50 it will not be necessary to change the side elements 120, but it will be sufficient to replace the sealing gaskets 90 corresponding to the new diameter of the roller 50 to be cleaned.
(26) As mentioned above, a mechanical cleaning member, in this case a brush 60, is arranged inside the cleaning chamber 110. Advantageously, the brush 60 is translated with a reciprocating movement in a direction parallel to the axis of the roller 50. In this way, the combined action of the liquid injected at low pressure by the nozzles 70 and the reciprocating movement of the brush 60 allows fast, efficient and low cost cleaning of the cylindrical surface of the roller 50. In the illustrated example, the movement of the brush or other mechanical cleaning member 60 is obtained with an actuator, for example a pneumatic motor 61, and the motion is transmitted, for example, through a cam and eccentric or the like, indicated schematically with 62, although it would also be possible to use other systems known in the art.
(27) In some embodiments, the brush 60 is advantageously formed of two parts 140 (
(28) The two parts 140 of the brush 60 advantageously have a dovetail shape (see in particular
(29) More in particular, as shown in
(30) The brush 60 can be provided with bristles of different thickness and material, for example the bristles can have dimensions comprised between 0.05 and 0.5 mm, advantageously between 0.1 and 0.2 mm and be made of filaments of brass, steel, plastic or animal material, or the like. The aforesaid parameters and materials can vary as a function of the shape and of the material of the surfaces to be cleaned, and of the pressure required and expected useful life of the bristles. It would also be possible to use brushes 60 provided with mixed bristles, i.e. made of different materials, for example harder and softer bristles, which can have various arrangements. For example, clumps or groups of bristles of a first type can be arranged alternated with clumps or groups of bristles of a second type.
(31) To be able to adapt to rollers 50 to be cleaned with different diameters, the brush 60 can be supported so that it also slides in a direction (indicated with Z in
(32) For the same reason, the cleaning head 30 can be supported by an arm (not shown) adjustable in length, so that the seal of the blades 80 and of the sealing gaskets 90 is guaranteed against seepage of cleaning liquid and of any residues removed from the roller 50.
(33) As mentioned initially, the cleaning head 30 (see.
(34) In some embodiments, one or more holes 160 (
(35) The lateral sealing gaskets 90 can be housed in respective seats, obtained in negative in the side elements 120, so that the gaskets 90 with concavity 130 with different diameters (to operate on rollers 50 with different diameters), can in any case be installed on the same side elements 120. This makes the cleaning head 30, and hence the whole cleaning device, extremely versatile. Moreover, the shape of the gaskets 90 is such that they are very easy to replace without the aid of particular tools.
(36) In fact, as described above, simply by replacing the sealing gaskets 90, it is possible to obtain effective cleaning of rollers 50 with very variable diameters, for example in a range comprised between around 150 and around 220 mm, or between around 220 and around 300 mm. Advantageously, also the blades 80 contribute to this flexibility of the device, as for the aforesaid range of diameters of the roller 50 to be cleaned, the simple action of the springs 100 (
(37) The lateral sealing gaskets 90 can be made of different materials, provided the material has sufficient resistance to sliding friction and does not overheat. A particularly suitable material has proven to be “EVA” closed cell expanded polyethylene, with a density comprised between 50 and 120 kg/m.sup.3. However, it would also be possible to use other materials with similar or improved characteristics with respect thereto.
(38) The device described above functions as follows.
(39) The cleaning head 30 of the device 20 is brought into close proximity of the roller 50 to be cleaned. A slight forward movement of the head 30 in the direction of the roller 50 causes closing of the cleaning chamber 110, delimited laterally by the sealing gaskets 90, which can have the concave front part 130 with a radius of curvature equal to or slightly smaller than the radius of the roller 50. The sealing gaskets 90 can be moved toward the roller 50 with a slight pressure against the cylindrical lateral surface of said roller 50. The cleaning chamber 110 is delimited on top and on the bottom by the blades 80 held with pressure against the roller 50 by the springs 100 or another suitable member, for example another elastic member, a piston-cylinder actuator or other suitable means. Thanks to the particular structure of the blades 80 and of the gaskets 90 that the cleaning chamber 110 remains sealingly closed regardless of the direction of rotation of the roller 50. The cylindrical surface of the roller 50 completes the front closing of the cleaning chamber 110, while a wall 31 (
(40) After the forward movement and sealing of the cleaning chamber 110, the brush 60, with its bristles 140 coming into contact with the surfaces of the roller 50 to be cleaned through the forward movement of the head 30 toward the roller 50, starts to move inside the cleaning chamber 110 in a direction transverse to the roller, i.e., parallel to the axis thereof, so as to cause the bristles of the brush 60 or other mechanical cleaning member to rub against the surfaces of the roller 50 to be cleaned.
(41) Simultaneously, the nozzles 70 inject cleaning liquid, which can consist of water, a solution of water and detergent, or another liquid product with a cleansing action. The combined action of rubbing of the bristles of the brush 60 and of the cleaning liquid, ensure that the portion of surfaces of the roller 50 to be cleaned involved and circumscribed by the cleaning chamber 110 is easily cleaned. The particles of paper, ink, or any other processing residues that have deposited in the cells of the roller 50 are easily removed. The used cleaning liquid flows downward, thus drawing the debris toward the hole or holes 160, from where it is removed through the pipe or pipes 165. The supply and removal of the cleaning liquid can take place discontinuously or preferably continuously.
(42) In particular cases, for example in case of particularly stubborn dirt, it is possible to use a heated cleaning liquid, so that it is even more effective on the dirt to be removed. The cleaning liquid can be water or any cleaning product, pure or diluted, and can be heated, for example, to a temperature comprised between 25° C. and 50° C., preferably between 30° C. and 45° C.
(43) To perform cleaning of the whole cylindrical surface of the roller 50 it is sufficient to rotate the roller 50 to cover the entire circumference thereof. Through a simple translation of the cleaning head 30 in the direction X (
(44) According to further embodiments, the cleaning head 30 can be provided with means to prevent or limit the lateral seepage of cleaning liquid during use. For example,
(45) An empty chamber 92 is formed between the two lateral gaskets 90, 91 of each side of the cleaning head 30. Nozzles 93 for feeding a rinsing liquid, for example water, flow into said chamber 92.
(46) With this configuration of the cleaning head 30 it is possible to manage both the cleaning step of the roller 50 by means of liquid detergents, and the subsequent rinsing step.
(47) It would also be possible to add, if necessary, in a further lateral chamber for each side, a suction system of the cleaning liquid and/or of the rinsing liquid.
(48) Summarizing, the advantages that can be obtained with embodiments of the device according to the present invention are: the cleaning process can combine the action of any chemical detergent with the action of a mechanical member; with the same process effectiveness, the system is less expensive than existing systems; it is possible to process any engraving profile and up to very high line counts (600 lines/cm); there are no dispersions of cleaning product; the amount of cleaning product used is very small; with the same process effectiveness, the system is faster than existing systems; it can be used in any working environment without the operator requiring particular protective and/or safety equipment; it is very simple to use and the operator does not require to have any particular training.
(49) While in
(50) An embodiment of a cleaning machine 200 including a cleaning device 20 as described above is illustrated in
(51) The cleaning machine 200 comprises a supporting structure, adapted to support a cleaning device 20 including a cleaning head 30. The cleaning machine 200 further includes supporting devices for rotatingly supporting a roller to be cleaned as well as a driving unit to drive the roller into rotation around the axis thereof during cleaning. The cleaning head 30 can be configured as described above in connection with
(52) The cleaning machine 200 can be movable, for instance by means of wheels 201. In the exemplary embodiment of
(53) The cleaning machine 200 further includes two end units 203, 205 connected to one another, e.g. by beams 207.
(54) In some embodiments the cleaning head 30 is movable between the two end units 203, 205 in a direction parallel to beams 207 according to double arrow X.
(55) Reciprocating movement of the cleaning head 30 according to arrow X can be controlled by an electric motor 210. The cleaning head 30 can be positioned on a slide 211, which also carries the electric motor 210. The driving shaft of the electric motor 210 can be provided with a pinion meshing with a rack 213, which extends parallel to the beams 207 and to a guide 215 along which the slide 211 moves under the control of electric motor 210. Instead of an electric motor, a pneumatic motor, a hydraulic motor or any other suitable driver can be used. Also, a linear motor, such as a linear electric motor can be used instead of a rotating motor 210 and relevant rack-and-pinion transmission. Other mechanical transmissions can be provided, instead of a rack-and-pinion transmission, for instance a threaded bar meshing with a nut.
(56) The cleaning head 30 is movable with respect to the slide 211 in a direction orthogonal to arrow X, in order to approach a roller 50 and move away therefrom. This movement is pictorially represented by double arrow Y (
(57) On the beams 207 two supporting carriages 221 can be arranged, which are adapted to support the roller 50. At least one or both carriages 221 can be movable parallel to the beams 207 to adjust the distance therebetween according to the axial length of the roller 50. In some embodiments, one or both carriages 221 can be provided with actuators to adjust their position, for example electric motors and relevant transmission means, such as a rack-and-pinion arrangement, or else a threaded bar and nut arrangement or the like.
(58) In some embodiments the roller 50 can be provided with journals 50A. Each journal 50A can in turn have a respective bearing 223 mounted thereon. The bearings 223 are intended to rotatingly support the roller 50 in the printing machine where the roller 50 is used and are removed along with the roller 50 when this latter shall be cleaned. The same bearings 223 are thus used to support the roller 50 during cleaning. Each carriage 221 can be provided with a respective cradle 225 (see
(59) In some embodiments the cradles 225 can be interchangeable, to adapt to journals 50A of variable diameter. Moreover, the mutual distance between the supporting carriages 221 can be adjusted to the axial length of the roller 50 to be cleaned, as mentioned above.
(60) In some embodiments, the cleaning machine 200 includes a driving unit 230 to drive the roller 50 into rotation around the axis thereof, while the roller 50 is supported via bearings 223 on the cradles 225. In the embodiment of
(61) The spindle 235 is provided with a roller engaging member 237. In some embodiments the roller engaging member 237 comprises a magnetic device, for instance including an electromagnet. The electromagnet can be energized when coupling of the spindle 235 to the roller 50 is required.
(62) The spindle 235 is further provided with an approaching and withdrawal movement parallel to the spindle axis, i.e. parallel to the rotation axis of the roller 50 to be cleaned. The approaching and withdrawal movement is pictorially represented by double arrow f235. The movement according to double arrow f235 can be controlled by an actuator, such as a linear actuator, for instance a cylinder-piston 239.
(63) Operation of the cleaning machine 200 is as follows. The carriages 221 are adjusted in the correct position according to the axial length of the roller 50. Thereafter, the roller 50 to be cleaned is placed with the bearings 223 thereof on the cradles 225. The cleaning head 30 of the cleaning device 20 is moved close to the roller 50 by means of actuators 217 and the spindle 235 is axially moved against the roller journal 50A facing the spindle. The engaging member 237 forming the spindle head is energized such that the spindle 235 becomes drivingly coupled to the roller 50.
(64) The roller 50 is put into rotation around the rotation axis thereof and the cleaning head 30 is activated to clean the roller 50 as described in connection with
(65) When the roller 50 has been cleaned, the reverse operations are performed.
(66) The roller 50 can placed on the cleaning machine 200 and removed therefrom with any suitable means, such as a crane, an overhead crane, a fork carriage or the like. The cleaning machine 200 can be moved close to the printing machine wherefrom the roller 50 to be cleaned is removed and/or where the cleaned roller 50 shall be mounted.
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(68) The same reference numbers designate the same or equivalent parts as those described above. The cleaning head 30 can be configured as described in connection with
(69) The main difference between the cleaning machine 200 of
(70) In the embodiment of
(71) The operation of the cleaning machine 200 of
(72) Several modifications and changes can be implemented on the cleaning machine 200 of
(73) The spindle 235 in
(74) In other embodiments, the spindle 235 can be drivingly coupled to the roller 50 or to a sleeve 50 with different means, for instance mechanical means rather than magnetic means. A magnetic coupling may be beneficial in terms of easy operation and flexibility, since it can be used for rollers of variable shapes. Locking and unlocking does not require actuation of mechanical means, Actuation is faster and reduces wearing of the mechanical components.
(75) The cleaning head 30 can be easily replaced with a different cleaning head, for instance a dry-cleaning head.