DRIVE UNIT FOR AN ELEVATOR SYSTEM
20190071285 ยท 2019-03-07
Assignee
Inventors
- Thomas Kuczera (Leinfelden-Echterdingen, DE)
- Walter Hoffmann (Niedernhausen, DE)
- Mike Obert (Gernsbach, DE)
Cpc classification
H02K11/21
ELECTRICITY
B66B9/003
PERFORMING OPERATIONS; TRANSPORTING
B66B11/0438
PERFORMING OPERATIONS; TRANSPORTING
H02K21/22
ELECTRICITY
International classification
B66B11/04
PERFORMING OPERATIONS; TRANSPORTING
H02K9/19
ELECTRICITY
H02K11/21
ELECTRICITY
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
H02K21/22
ELECTRICITY
B66B1/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A drive unit may be employed by an elevator system with vertical guide rails in two shafts, a horizontal guide rail that connects the vertical guide rails in the two shafts, independently movable elevator cars guided via guide rollers, and a rotatable rail segment configured to be transferred by the drive unit from a vertical alignment into a horizontal alignment so that the elevator cars may be transferred between shafts. The drive unit may include a first interface for at least indirectly fastening the rotatable rail segment to the drive unit, and a second interface for at least indirectly fastening the drive unit to a shaft wall in the first or second elevator shafts.
Claims
1-18. (canceled)
19. A drive unit for an elevator system that comprises a first elevator shaft, a second elevator shaft, vertical guide rails in the first and second elevator shafts, a horizontal guide rail configured to connect the vertical guide rails in the first and second elevator shafts, elevator cars that are movable independent of one another along the vertical guide rails, a rotatable rail segment that is configured to be transferred by the drive unit from a vertical alignment into a horizontal alignment so that the elevator cars can be transferred from the vertical guide rails to the horizontal guide rail, the drive unit comprising: a first interface for at least indirectly fastening the rotatable rail segment to the drive unit; and a second interface for at least indirectly fastening the drive unit in the first elevator shaft or the second elevator shaft.
20. The drive unit of claim 19 comprising at least two of the following sub-units: a bearing unit, an electric motor unit, or a brake unit, wherein the at least two sub-units are arranged coaxially about a common drive axis, wherein the at least two sub-units are arranged to be radially adjacent to one another and are arranged to be axially overlapping, wherein in a first configuration the electric motor unit is arranged radially outwardly, the brake unit is arranged radially inwardly, and the bearing unit is arranged radially between the brake unit and the electric motor unit, or in a second configuration the brake unit is arranged radially outwardly, the bearing unit is arranged radially inwardly, and the electric motor is arranged radially between the brake unit and the bearing unit.
21. The drive unit of claim 20 wherein at least one of the common drive axis is aligned coaxially with a rotational axis of the rotatable rail segment, or the drive unit is gear mechanism-free.
22. The drive unit of claim 20 wherein the electric motor unit is an external rotor motor, wherein radially external permanent magnets are disposed radially adjacent to radially internal stator coils.
23. The drive unit of claim 19 comprising a bearing unit configured to bear fully a weight of one of the elevator cars.
24. The drive unit of claim 19 comprising a bearing unit with an inner bearing ring and an outer bearing ring, wherein at least one of the inner bearing ring is part of an interface for fastening a rotary frame to the drive unit and is configured for a screw connection of the rotary frame to the inner bearing ring, or the outer bearing ring is directly fastened to a base plate of the drive unit and/or is part of an interface for fastening the drive unit to a shaft wall of the first elevator shaft or the second elevator shaft.
25. The drive unit of claim 19 comprising an electric motor unit that includes stator coils distributed over a periphery of the electric motor unit, wherein each of the stator coils is connected to one of at least three stand-alone inverter systems.
26. The drive unit of claim 26 wherein the electric motor unit comprises position sensors, wherein each position sensor determines a rotor position of the electric motor unit, wherein one of the position sensors is exclusively assigned to each of the at least three stand-alone inverter systems.
27. The drive unit of claim 19 comprising an electric motor unit with stator coils that are distributed over a periphery of the electric motor unit and are spaced apart by a first amount in a peripheral direction, wherein two adjacent stator coils are disposed at a peripheral position and are spaced apart by a second amount in the peripheral direction that is larger than the first amount, so that a peripheral gap is formed, wherein supply lines for the drive unit are guided in a radial direction through the peripheral gap.
28. The drive unit of claim 19 comprising a brake unit with a spring assembly that urges the brake unit into a bleed position and is fastened via a bolt to a base plate of the drive unit, wherein pretensioning of the spring assembly is adjustable via an adjusting means.
29. The drive unit of claim 28 wherein the adjusting means are disposed so as to be open and accessible on an elevator side.
30. The drive unit of claim 19 comprising a brake unit that includes a removable carrier disk provided on both sides of the brake unit with brake linings, wherein the removable carrier disk is connected fixedly in terms of rotation to a rotor of an electric motor unit of the drive unit, wherein the removable carrier disk is connected in an axially displaceable manner to the rotor, wherein the removable carrier disk is radially overlapping with an actuating disk such that the removable carrier disk is subjected to a braking force by an axial force.
31. The drive unit of claim 19 comprising a brake unit that includes a fluid chamber that is activatable and is defined by a base plate of the drive unit and a membrane piston fixed by a bolt in the fluid chamber, wherein the membrane piston axially acts on an actuating disk while the bolt axially guides an actuating element.
32. The drive unit of claim 19 comprising a brake unit with a brake caliper that cooperates with a brake disk arc, wherein at least one of the brake disk arc comprises an angle at center of a maximum of 180, the brake disk arc is arranged radially outside an electric motor unit, or the brake disk arc is fastened fixedly in terms of rotation to a rotor of the drive unit.
33. An elevator system comprising: a first elevator shaft; a second elevator shaft; vertical guide rails in the first and second elevator shafts; a horizontal guide rail configured to connect the vertical guide rails in the first and second elevator shafts; elevator cars that are movable independent of one another along the vertical guide rails; a drive unit that is disposed inside the first elevator shaft or the second elevator shaft in an intermediate space; and a rotatable rail segment that is configured to be transferred by the drive unit from a vertical alignment into a horizontal alignment so that the elevator cars can be transferred from the vertical guide rails to the horizontal guide rail, wherein the intermediate space where the drive unit is disposed is between a shaft wall and the rotatable rail segment.
34. The elevator system of claim 33 wherein the drive unit and guide rollers, which engage to a rear of the vertical guide rails on a side remote from the elevator cars, are arranged to be axially overlapping with one another.
35. The elevator system of claim 33 wherein, from a front perspective, the drive unit is disposed inside a polygon that is spanned by those guide rollers that engage to the rear of the vertical guide rails on the side remote from the elevator cars.
36. The elevator system of claim 33 wherein the drive unit and a rotary frame are arranged at least partially in a horizontal recess in a shaft wall of the first or second elevator shafts.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The invention is described in more detail hereinafter with reference to the figures, in which:
[0048]
[0051]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0063]
[0066]
[0067] DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0068]
[0069] During the vertical movement, the elevator car 3 is guided by means of first vertical guide rails 4. The vertical guide rail 4 comprises fixed vertical rail segments 6 which are rigidly fastened to a shaft wall 14 of the elevator shaft 2. Moreover, the vertical guide rails 4 comprise rotatable rail segments 5 provided these are located in a vertical alignment, as is shown in
[0070] The rotatable rail segments 5 are rotatable between the vertical alignment and a horizontal alignment, shown in dashed lines in
[0071] The elevator car 3 is guided by means of rucksack-type or cantilevered mounting on the guide rails 4, 8; this means that the guide rails 4, 8 are arranged as a whole on a common side of the elevator car; this is required so that during the horizontal relocation of the elevator car the vertical guide rails 4 do not block the horizontal movement path thereof.
[0072] This aforementioned relocation concept is substantially described in the published patent application of the Applicant WO 2015/114781 A1 and the as yet unpublished German patent application 102015218025.5, the contents thereof being incorporated herein by way of reference.
[0073] The rotatable rail segments 5 are fastened to a rotary frame 13 which is rotatably fastened to the shaft wall 14. The rotary frame 13 may be configured integrally or in multiple parts with the rotatable rail segments 5.
[0074] In principle, the space requirement required by the elevator system 1 is of considerable importance. From
[0075] The drive unit 20 comprises an electric motor unit 40 which is described in more detail in the following figures. This electric motor unit 40 is configured as an external rotor motor which permits a relatively flat (axially small) construction but nevertheless with a large torque.
[0076] The drive unit 20 is arranged in an intermediate space 15 which is axially arranged between the rotatable rail segments 5 and the shaft wall 14. This shaft wall 14 is the shaft wall which is arranged closest to the rails and to which the fixed vertical rail segments 6 and the drive unit 20 itself are fastened.
[0077] The drive unit 20 has to be arranged in this case such that the drive unit 20 does not hinder the movement of the guide rollers 12. In particular, this relates to those guide rollers 12* which, viewed from the elevator car 3, engage to the rear of the guide rails 4, 8 (hereinafter the rear-engaging guide rollers). These are those guide rollers 12* which are arranged closest to the shaft wall 14 and are arranged on one side of the rails which are remote from the elevator car. In the embodiment of
[0078]
[0079] Further parts of the drive unit 20 may be arranged in a manner similar to
[0080] In principle, the following embodiments apply as far as possible to both variants of
[0081] The rotary frame 13 is fixedly connected via first screw connections 17 rigidly to the drive unit 20. The drive unit 20 in turn is fixedly connected via second screw connections 18 to the shaft wall 14. Via the rotary frame 13, the first screw connections 17, the drive unit 20 and finally the second screw connections 18, the entire weight of the elevator car 3, including the tilting moments present due to the rucksack-type or cantilevered mounting, is introduced into the shaft wall 14. The entire arrangement around the drive unit 20 has to be designed to be correspondingly robust. A conventional flat drive motor (so-called pancake design) for driving cable-operated elevator cages is, in particular, not designed for this tilting moment load. Alternatively, the second screw connection of the outer bearing ring 32 may be directly screwed to the shaft wall.
[0082] In
[0083] The drive unit 20 comprises an electric motor unit 40, a bearing unit 30 and a brake unit 50 (
[0084] The bearing unit 30 comprises an inner bearing ring 31, an outer bearing ring 32 and rolling bodies 33 rolling between the inner and outer ring (
[0085] The electric motor unit 40 comprises a plurality of stator coils 41 which are distributed over the periphery and which are fastened to the base plate 24 (
[0086] Position sensors 43 are fixedly arranged on the base plate 24 so as to be distributed over the periphery. Access is provided to the position sensors 43 from the direction of the interior of the elevator shaft 2 through recesses 48 in the rotor plate 47. The sensors 43, therefore, may be replaced or adjusted without the rotor plate 47 having to be removed. Sensor strips, not shown, which are fastened to the rotor plate 47 serve as signal transmitters for the position sensors 43 (
[0087] The electric motor unit 40 is cooled via a cooling system. The cooling system comprises coolant lines 45 which are arranged in an annular manner on the base plate 24, radially overlapping with iron cores 49 which are assigned to the stator coils 41 (
[0088] The electric motor unit 40 comprises three separately configured three-phase motors. All of the stator coils 41 are arranged adjacent to one another in the peripheral direction. The stator coils 41 arranged adjacent to one another, however, are interconnected with separate inverters 44.sub.1, 44.sub.2 and 44.sub.3. In the case of malfunction of one inverter 44, therefore, the stator coils 41 assigned to another inverter are able to maintain operation.
[0089] In
[0090] The brake unit 50 comprises a carrier disk 55 which is connected fixedly in terms of rotation via a toothing to the rotor plate 47. The toothing in this case permits an axial mobility of the carrier disk 55 relative to the rotor plate 47. The carrier disk 55 in each case bears a brake lining 61 on both axial sides. During braking, this brake lining 61 is clamped between two opposing brake disks 62, a first brake disk thereof being integrally configured with the base plate 24 and a second brake disk thereof being formed by an axially actuatable and axially movable actuating disk 57 (
[0091] The actuating disk 57 is pretensioned by a spring assembly 51 which acts on the actuating disk 57 in the direction of the base plate 24 and thus in principle acts thereon into the closed position of the brake. The fluid pressure in the fluid chamber 58 thus serves for opening the brake and/or acts counter to a closing of the brake. The pretensioning of the spring assembly 51 is adjusted by a plurality of adjusting cartridges 53 distributed over the periphery. The individual cartridge 53 is rotatably screwed to a connecting bolt 52 with a thread. Depending on the rotational position and the direction of travel on the thread of the connecting bolt 52, the relative axial position of the adjusting cartridge 53 is adjusted relative to the actuating disk 57. As a result, the spring assembly 51 which is received inside the adjusting cartridge 53 is compressed and thus pretensioned.
[0092] By means of the connecting bolt 52, the membrane piston 59 is also fastened to the base plate. To this end, a membrane fixing flange 60 which is configured to circulate in an annular manner is provided. The membrane fixing flange 60 clamps the membrane piston 59 axially to a radially outwardly located fastening region of the base plate 24. The connecting bolt 52 thus serves for fastening the spring assembly 51, the adjusting of the pretensioning of the spring assembly 51 and the fastening of the membrane fixing flange 60 to the base plate 24.
[0093] For changing the brake linings 61 initially the individual cartridges 53 have to be unscrewed. Then the spring assemblies 51 may be removed and the actuating disk 57 is released. This actuating disk 57 may now be axially removed by being guided on the connecting bolt 52. Now the carrier disk 55 is released. By means of the toothing, the carrier disk 55 may be removed from the rotor plate 47 without the rotor plate 47 having to be released. Then the carrier disk may be provided with new brake linings 61 or a new carrier disk is provided with new, premounted brake linings 61. Then the carrier disk 55 is brought into toothed engagement with the rotor plate 47. Then the actuating disk 57 is guided onto the connecting bolt 52 and subsequently the spring assemblies 51 and the adjusting cartridges 53 are mounted. Then the pretensioning of the spring assemblies is undertaken by adjusting the respective rotational positions of the individual cartridges 53.
[0094] The brake fluid is conducted into the fluid chamber 58 via a brake fluid line 54. The brake fluid line 54 is also radially introduced through the peripheral gap 46 into the drive unit 20. The brake fluid line 54 is partially formed by bores 56 in the base plate 24.
[0095] The diameter D of the drive unit 20 is 800 mm (
[0096] A modification of the drive unit 20 according to
[0097] The brake unit 50 is arranged radially outside the rotor plate 47 of the electric motor unit 40. Via a fastening 66 a brake caliper 64 is connected at least fixedly in terms of rotation to the rotor plate 47. The fastening may be carried out by the brake caliper 64 being screwed to the rotary frame 13 (
[0098]
[0099] A modification of the drive unit 20 according to
[0100] The brake caliper 64 is fixedly connected via a screw connection 64 to the shaft wall 14 and held thereby in a stationary manner. The brake disk arc 63 is, for example, fixedly connected via a welded seam 65 to the rotor plate 47. This embodiment is suitable for implementing the concept according to
[0101]
[0102]
[0103] In the variant according to
[0104] In the variant according to
LIST OF REFERENCE NUMERALS
[0105] 1 Elevator system
[0106] 2 Elevator shaft
[0107] 3 Elevator car
[0108] 4 Vertical guide rail
[0109] 5 Rotatable rail segment
[0110] 6 Fixed vertical rail segment
[0111] 7 Fixed horizontal rail segment
[0112] 8 Horizontal guide rail
[0113] 9 Rotary joint
[0114] 10 Fastening means
[0115] 11
[0116] 12 Guide roller
[0117] 13 Rotary frame
[0118] 14 Shaft wall
[0119] 15 Intermediate space
[0120] 16 Frame
[0121] 17 First screw connection
[0122] 18 Second screw connection
[0123] 19 Recess
[0124] 20 Drive unit
[0125] 21 First region
[0126] 22 Second region
[0127] 23 Receiver recess
[0128] 24 Base plate
[0129] 25 Electrical lines
[0130] 30 Bearing unit
[0131] 31 Inner bearing ring
[0132] 32 Outer bearing ring
[0133] 33 Rolling body
[0134] 40 Electric motor unit
[0135] 41 Stator coils
[0136] 42 Permanent magnets
[0137] 43 Position sensor
[0138] 44 Inverter system
[0139] 45 Coolant line
[0140] 46 Peripheral gap
[0141] 47 Rotor plate
[0142] 48 Recesses
[0143] 49 Iron core
[0144] 50 Brake unit
[0145] 51 Spring assembly
[0146] 52 Connecting bolt
[0147] 53 Adjusting cartridge
[0148] 54 Brake fluid line
[0149] 55 Carrier disk
[0150] 56 Bore in base plate
[0151] 57 Axially actuatable actuating disk
[0152] 58 Fluid chamber
[0153] 59 Membrane piston
[0154] 60 Membrane fixing flange
[0155] 61 Brake lining
[0156] 62 Brake disk
[0157] 63 Brake disk arc
[0158] 64 Brake caliper
[0159] 65 Brake disk arc fastening
[0160] 66 Brake caliper fastening
[0161] A Rotational axis
[0162] F Direction of travel
[0163] F.sub.A Axial force
[0164] D Diameter
[0165] L Axial length
[0166] U Spacing of stator coils in peripheral direction in peripheral gap
[0167] X Horizontal spacing of fixed guide rail from shaft wall
[0168] u1 u-polarity of first inverter system
[0169] v1 v-polarity of first inverter system
[0170] w1 w-polarity of first inverter system
[0171] u2 u-polarity of second inverter system
[0172] v2 v-polarity of second inverter system
[0173] w2 w-polarity of second inverter system
[0174] u3 u-polarity of third inverter system
[0175] v3 v-polarity of third inverter system
[0176] w3 w-polarity of third inverter system