Thin-film integrated spectrally-selective plasmonic absorber/ emitter for solar thermophotovoltaic applications

Abstract

Thin-film integrated spectrally-selective plasmonic absorber/emitter (ISSAE) that is simultaneously (i) an efficient sunlight absorber; (ii) an efficient heat insulator that enables modest sunlight concentration to produce a high temperature by reducing infrared emission by a hot surface; (iii) a spectrally-selective infrared emitter that supplies infrared photons of the right energy to a targeted photovoltaic cell, thereby matching its bandgap. Additionally, said ISSAE is sufficiently thin to enable its use as a wrapping/cloaking material for use with hot storage pipes containing heat exchange fluid. Said ISSAE is incorporated into a number of solar-conversion apparatus, taking advantage of the unique properties of said ISSAE.

Claims

1. A solar energy converter, comprising: a first layer, comprising a transparent hot plate being exposed to solar energy; a second layer, comprising an integrated spectrally-selective plasmonic absorber/emitter comprising a metal ground plate in intimate contact with said first layer, said integrated spectrally-selective plasmonic absorber/emitter being comprised of: a first sublayer, wherein said first sublayer comprises an array of non-shiny-metal plates of engineered shapes, said engineered shapes being electrically isolated from one another; a second sublayer, wherein said second sublayer comprises a non-metallic plate in direct contact with said first sublayer; and a third sublayer, wherein said third sublayer comprises said metal ground plate, in intimate contact with said second sublayer; a third layer, comprising an air gap; and a fourth layer, comprising one or more photovoltaic cells, the fourth layer configured to reside above the first sublayer.

2. The solar energy converter of claim 1, wherein said integrated spectrally-selective plasmonic absorber/emitter is tuned to emit photons at wavelengths predominantly within the band gap of said one or more photovoltaic cells.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 illustrates the reflectivity of a preferred embodiment of an ISSAE.

(2) FIG. 2 illustrates the spectral radiance of a preferred embodiment of an ISSAE.

(3) FIG. 3 illustrates the dimensions and materials of a preferred embodiment of an ISSAE.

(4) FIG. 4 illustrates conceptually a preferred embodiment of a TPV system comprising a preferred embodiment of an ISSAE.

(5) FIG. 5 illustrates the thermal equilibrium of a preferred embodiment of an ISSAE. This specific ISSAE provides thermal insulation and enables heating to higher temperature. Thermal insulation simplifies solar concentration, sometimes making it unnecessary.

(6) FIG. 6 illustrates conceptually a preferred embodiment of a TPV system comprising a preferred embodiment of an ISSAE. The ISSAE absorbs solar light, causes the hotplate to be heated to high temperature, and then re-emits light in the form of infrared photons. The IR photons are absorbed by the photovoltaic cell and converted into electricity.

(7) FIG. 7 illustrates conceptually a preferred embodiment of a TPV system comprising a preferred embodiment of an ISSAE. This embodiment takes advantage of the asymmetric nature of the IR emissivity of the ground plate based spectrally selective emitter: it can absorb light incident from the ground plate's side, yet emits IR photons only away from the Sun towards the PV cell.

(8) FIG. 8 illustrates a preferred embodiment of an ISSAE. The structure containing metal patches is separated from a holey ground plate.

(9) FIG. 9a illustrates a preferred embodiment of an ISSAE. The dark gray regions comprise squares of non-shiny refractory metal (ex: tungsten or molybdenum). The light gray regions comprise non-metallic spacer material (ex: aluminum nitride).

(10) FIG. 9b illustrates conceptually a preferred embodiment of a TPV system comprising a preferred embodiment of an ISSAE, employing the ISSAE and a heat exchange fluid to extend the power-generating period beyond the daytime.

(11) FIG. 9c illustrates the calculated absorbance spectra of a plurality of variations on the preferred embodiment of FIG. 9a.

DETAILED DESCRIPTION OF THE INVENTION

(12) This invention comprises a novel thin-film integrated spectrally-selective plasmonic absorber/emitter (ISSAE) capable of efficiently absorbing sunlight with close to black-body efficiency, but which emits with strongly-reduced efficiency in mid-infrared. Design of said ISSAE is based on an array of metal plates of engineered shape (squares, rectangles, hexagons, swiss-crosses, for example) separated from a metal ground plate by a thin dielectric. Materials for ISSAE fabrication include those which are strongly reflective in the infrared yet strongly absorptive in the UV-visible (for example Tungsten, Platinum and Molybdenum). The specific geometry of said array of metal plates, said dielectric, and said ground plate are each determined based upon the desired emissivity wavelength, being calculated using tools known to those familiar with the art, for example, the finite element method software COMSOL Multiphysics.

(13) Application of said ISSAEs includes wrapping hot surfaces, providing thermal insulation through suppression of infrared emission. Application of said ISSAEs also includes engineering their thermal emission spectrum to coincide with the bandgap of thermo-photovoltaic cells.

(14) A preferred embodiment of the ISSAE is shown in FIG. 3, illustrating both a unit cell and a film comprised of a plurality of said cells. Square metal patches are employed within this particular embodiment, whereas other preferred embodiments employ different shapes. One of the features of the herein-described ISSAE is that it is extremely thin (typically under 100 nm) and, therefore, flexible. Thus, the ISSAE can be conformally wrapped around heat exchange structures, for example hollow tubes that contain heat exchange fluid, such as synthetic oil, molten salt, or pressurized vapor, circulating though them.

(15) In a preferred embodiment illustrated in FIG. 4, the TPV cells are placed outside of a cylindrically-shaped absorber/emitter comprised of said ISSAE. This geometry is attractive because heat-exchange fluid can be circulated inside the absorber/emitter and used to store heat for night-time operation. Moreover, combining the functions of the absorber and emitter within a single ISSAE, we can employ fully cloaked heat exchange pipes that better retain heat for use during nighttime operation. Any geometrical break/interruption of the absorber/emitter would otherwise result in additional infrared radiation losses. Note that this embodiment uses the inner surface of said ISSAE as the absorber and the outer surface of said ISSAE as the emitter, said ISSAE being wrapped around a fluid-carrying pipe and surrounded by one or more PV cells.

DISTINCTIVE FEATURES OF THE INVENTION

(16) Distinctive features of the herein-described ISSAE include (a) the use of resonant metal-based resonators for spectrally-selective emission of infrared photons; (b) the use of non-shiny metals (W, Mo, Pt) which are strongly absorbing in the solar spectral range 250 nm<<1 m, yet are mostly reflective in the infrared spectral range >3.5 m; (c) the ultra-thin nature (in some embodiments less than 100 nm) enabling the wrapping of hot surfaces, such as pipes filled with heat-exchange fluid.

(17) The herein-described ISSAE solves several problems in the areas of solar thermal energy and thermophotovoltaics, in particular pertaining to use as part of an apparatus containing thermophotovoltaic cells that can more readily operate around the clock, including nighttime and cloudy days when sunlight is diminished or unavailable. As previously delineated, the herein-described ISSAE provides: (i) efficient sunlight absorption, (ii) efficient thermal insulation from radiative loss through emission of the infrared radiation, and (iii) spectrally-selective emission of infrared radiation, said spectrum matching the bandgap of the narrow-gap semiconductors used in the thermophotovoltaic cells. Characteristic (i) improves the efficiency of sunlight collection. Characteristic (ii) improves energy storage by providing heat insulation to hot heat-exchange agents (fluids, molten salts, for example). Characteristic (iii) improves the efficiency of electricity generation by photovoltaic cells, reduces their heating by high-energy photons, and enables the use of thinner photovoltaic cells.

(18) Present alternatives known in the art can sometimes provide a subset of the above-delineated characteristics, but not all three at once.

PREFERRED EMBODIMENTS OF THE INVENTION

(19) In a preferred embodiment, an ISSAE is fabricated whereby a tungsten ground plane layer is separated from a tungsten patch layer by an aluminum nitride dielectric layer, said ground plane layer being between 100 and 400 nm thick, said dielectric layer being 30 nm thick, and said patch layer being 75 nm thick. Said ground plane and dielectric layers are comprised of solid contiguous material of arbitrary width and length, whereas said patch layer is comprised of a series of 271 nm271 nm squares, spaced upon 397 nm centers in each direction. FIG. 3 illustrates this geometry, and further illustrates the reflectivity of said ISSAE across a wide spectrum. FIG. 5 illustrates the thermal emission and absorption of said ISSAE at temperatures between 300 and 1000 K.

(20) In a preferred embodiment of a solar energy conversion apparatus utilizing a preferred embodiment of the herein-described ISSAE, as illustrated in FIG. 6, said ISSAE is deposited on top of a cylindrical object that serves as a hot plate, in such a way that said ISSAE absorbs solar light and heats said hot plate to a high temperature. Because said ISSAE is deposited onto said hot plate, said ISSAE also reaches a high temperature, which causes said ISSAE to re-emit light in the form of infrared photons. Said infrared photons are then absorbed by one or more photovoltaic cells situated around the hot plate, and converted into electricity. Each photovoltaic cell is chosen in such a way as to match its band-gap to the wavelength of infrared photons emitted by the ISSAE, thereby enabling the efficient transfer of energy between the ISSAE and the photovoltaic cell.

(21) In another preferred embodiment of a solar energy conversion apparatus utilizing a preferred embodiment of the herein-described ISSAE, as illustrated in FIG. 7, said ISSAE is deposited on a transparent planar hot plate, said hot plate absorbing light incident from the ground plate's side, and emitting IR photons away from the solar source, towards the photovoltaic cell. Each photovoltaic cell is comprised of a p-n junction of a semiconductor with a band gap tuned to the wavelength of the emitted IR photons. In other preferred embodiments, said photovoltaic cells are based on other physical photon absorption mechanisms, such as field emission across the Schottky barrier in a metal-semiconductor junction.

(22) In another preferred embodiment of the herein-described ISSAE, as illustrated in FIG. 8, the ground plane layer of the ISSAE comprises a series of engineered holes regularly spaced in relationship to the patch layer.