Interlocking building system using one-piece skin-and-frame panels, vacuum-insulation, vertical slide-locks, multi-story slides, and snap-locks
20190024360 ยท 2019-01-24
Inventors
Cpc classification
E04C2/48
FIXED CONSTRUCTIONS
E04B2001/0061
FIXED CONSTRUCTIONS
E04B1/541
FIXED CONSTRUCTIONS
E04C2/34
FIXED CONSTRUCTIONS
E04C2/50
FIXED CONSTRUCTIONS
E04H9/14
FIXED CONSTRUCTIONS
E04B1/3211
FIXED CONSTRUCTIONS
E04B2001/3588
FIXED CONSTRUCTIONS
E04B1/35
FIXED CONSTRUCTIONS
E04B1/342
FIXED CONSTRUCTIONS
Y02A50/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04C2/526
FIXED CONSTRUCTIONS
E04B2001/3288
FIXED CONSTRUCTIONS
E04C2002/004
FIXED CONSTRUCTIONS
International classification
E04B1/61
FIXED CONSTRUCTIONS
E04B1/32
FIXED CONSTRUCTIONS
E04C2/52
FIXED CONSTRUCTIONS
E04B5/02
FIXED CONSTRUCTIONS
E04B2/00
FIXED CONSTRUCTIONS
E04B1/35
FIXED CONSTRUCTIONS
E04C2/34
FIXED CONSTRUCTIONS
E04B1/342
FIXED CONSTRUCTIONS
Abstract
A system of structural interlocking panels for forming disaster-resistant buildings, comprising: a hollow, internally-braced, vacuum-insulated panel shell having at least two interlocking sides, the first side having a convex-inward single-curvature, the second side having a straight surface, the third side having a straight surface with at least one integral tongue with at least one head extending vertically-upward for receiving a complementary groove of a first side of an adjacent panel. Panels are thus vertically slide-locked along panel sides and faces, thereby triggering automatic snap joints that prevent backward movement of the panel. The system can assemble spheres, cylinders, toroids, tetrahedrons, flat shapes, and irregular shapes.
Claims
1. A building structure comprising a metallic panel for vertically slide-locking with adjacent panels, said panel comprising two spaced parallel face plates having three sides and a concave-upward spherical curvature with the same centerpoint, said spaced parallel face plates secured to each other by means of two straight concave-upward side plates and one convex-outward side plate having a horizontal curvature, said spaced parallel face plates also secured to each other by at least one internal brace plate with large circular perforations, the upper and lower edges of the side plates and said internal brace plate integral with and normal to said spaced parallel face plates and having integral internal rounds along the full lengths of said upper and lower edges of said straight concave-upward side plates and said internal brace plate, the three said side plates terminating at flat vertical corner features, said panel comprising: (a) the first of said flat vertical corner features formed symmetrically between said straight side plates and backed by a wide vertical internal round, the second and third of said flat vertical corner features formed between said straight side plates and said convex-outward side plate, each of the second and third corner features providing a first flat vertical surface normal to the said convex-outward side plate, a second narrow vertical surface normal to said first flat vertical surface and an adjacent said straight side plate, the double faced corner feature backed by a vertical interior round merged with the vertical internal surfaces of a said straight side plate and said convex-outward side plate; the vertical surfaces of said flat vertical corner features eliminating the sharp edges of acute corner angles and dimensioned to firmly contact the said flat vertical corner features of adjacent panels in the panel assemblies of spheric foundations and spheric domes; (b) each of said straight concave-upward side plates having a solid concave-upward header with an upright rectangular vertical cross section integral with said straight concave-upward side plates and flush with the upper of said spaced parallel face plates from a point having near proximity to said first of flat vertical corner features to a point having near proximity to said second and third flat vertical corner features; (c) each of said straight concave-upward side plates having an integral vertical tongue with a symmetrical horizontal cross section defined by a solid rectangular neck braced by solid integral base supports, said solid rectangular neck having an equally-wide outer rectangular head with integral side armatures angled back towards said straight concave-upward side plate such that angled catch surfaces are provided, the outer corners of said outer rectangular head having angled surfaces parallel with said angled catch surfaces and said solid integral base supports, said horizontal cross section of said integral vertical tongue extended vertically-downward and normal to said lower side of said solid concave-upward header and terminating at a lower semicircular tongue tip; said lower semicircular tongue tip formed at a vertical distance from said lower face plate equal to the vertical width of said concave-upward header; (d) said lower semicircular tongue tip defined by a one-half rotation of one half of said horizontal cross section of said integral vertical tongue relative to an axis centered between said lower semicircular tongue tip and said outer rectangular head of said integral vertical tongue and normal to said straight side plate, said outer rectangular head and said integral side armatures longitudinally extended beyond the newly formed rounded end of said solid rectangular neck and terminating at the defining outer semicircular arc of said lower semicircular tongue tip, thereby forming a flat vertical catch surface vertically-below said rounded end of said solid rectangular neck and bound on the sides by the extended said angled catch surfaces, said lower semicircular tongue tip integral with the longitudinally extended said tongue; (e) said integral vertical tongue and said lower semicircular tongue tip repeated at regular intervals along the full length of a said straight side plate and flush with the outer side of said solid concave-upward header, thereby forming a plurality of equally-spaced complementary grooves in between said integral vertical tongues, said complementary grooves having upper semicircular pocket joints together defined by a void of said tongue and said lower semicircular tongue tip mirrored about a horizontal plane intersecting the midpoint of said integral vertical tongue, said upper semicircular pocket joints directly adjacent to said solid concave-upward header and said integral vertical tongues such that said voids therebetween are solid; (f) said convex-outward side plate having a plurality of equally-spaced said integral vertical tongues and said lower semicircular tongue tips along the full length of said convex-outward side plate, said integral vertical tongues and said lower semicircular tongue tips together with said upper semicircular pocket joints and said solid concave-upward header reversed top to bottom such that said convex-outward side plate comprises a solid convex-outward footer with said tongues extending vertically-upward therefrom and having lower semicircular pocket joints and upper semicircular tongue tips, the horizontal centerline of each horizontal cross section of said tongues normal to the tangent of the single curvature of said convex-outward side plate at that specific locus; (g) said panel having two straight concave-upward male sides defined by a said header with downward-extending said tongues having said lower semicircular tongue tips and adjacent said upper pocket joints, said panel further comprising one horizontal convex-outward female side defined by a said footer with upward-extending said tongues having said upper semicircular tongue tips and adjacent said lower pocket joints, said straight concave-upward male sides vertically slide locking with adjacent straight concave-upward female sides, said horizontal convex-outward female side vertically slide locking with an adjacent horizontal convex-inward male side; (h) said panel is a male foundation panel defined by two straight concave-upward male sides and one convex-outward female side, said straight concave-upward male sides vertically slide locking with two straight concave-upward female sides of two adjacent female foundation panels simultaneously, said female foundation panels also having one convex-inward male side for vertically slide locking with a said convex-outward female side of a said male foundation panel, (i) said three side plates having upper rows and lower rows of rectangular snap-lock cavities equally-spaced along the lengthwise centerlines of said headers and said footers and having downward-angled cavities formed into the horizontally-aligned positions of adjacent panel sides, said rectangular snap lock cavities comprising a downward-angled metal head with a horizontal catch-surface projecting from the interior of a rectangular snap lock cavity and backed by a rectangular block of a compressible solid adhered to both the back surface of said downward-angled metal head and the back surface of said rectangular snap lock cavity such that said downward-angled metal head horizontally retracts into said rectangular snap lock cavity under the load of a directly-adjacent downward-sliding panel, thereby compressing said compressible solid to one-half of the initial depth of said rectangular block, said rectangular block expanding to said initial depth with sufficient shape memory and rebound to drive said downward-angled metal head into the mating downward-angled cavity of said downward-sliding panel such that said downward-sliding panel is locked in place when said mating downward-angled cavity and said mating downward-angled head align at the end of the sliding motion of said downward-sliding panel, said downward-angled cavities occurring in said male sides and said downward-angled metal heads occurring in said female sides; (j) said panel having a substantially hollow shell with at least one said internal brace plate having said large circular perforations, said substantially hollow shell vacuum insulated by means of a threaded vacuum port inside a panel side for receiving a two-way threaded ball valve connected to a portable vacuum pump by way of a durable hose such that the vacuum is drawn when said two-way threaded ball valve is fully open and contained when said two-way threaded ball valve is fully closed, said two-way threaded ball valve a permanent component of said panel and having a unique removable handle for protected access to said vacuum.
2. Structure according to claim 1 wherein said panels have at least three sides.
3. Structure according to claim 1 wherein said panels form spheres, toruses, cylinders, tetrahedrons, cubes, flat shapes, polygons, and combinations therefrom.
4. Structure according to claim 1 wherein said panel sides and said panel faces are defined by a catenary curvature, an elliptical curvature, an ovaloid curvature, or combinations therefrom.
5. Structure according to claim 1 wherein said panels are made of a single material for uniform thermal expansion and contraction of the vertically slide-locked building joints throughout a said building structure.
6. Structure according to claim 5 wherein said building joints are entirely free of bolts, rivets, screws, welds, adhesives, fasteners, and like connectors.
7. Structure according to claim 5 wherein said single material is a forged stainless-steel for providing a high strength:weight ratio and high corrosion-resistance.
8. Structure according to claim 5 wherein said single material is a tungsten-based nickel alloy for providing high levels of radiation-resistance, hot-strength, tensile-strength, hardness, and corrosion-resistance.
9. Structure according to claim 1 wherein said panels are sized according to maximum forging capabilities.
10. Structure according to claim 9 wherein said panels are forged by hydraulically-pressing two thick-sided panel-halves without outer interlocks, said thick-sided panel halves forge-welded together along a central curved plane or a central flat plane, thereby forming the said substantially hollow shell of said panel, wherein said outer interlocks and said corner features are formed by removing material from the thick outer portions of said substantially-hollow shell.
11. Structure according to claim 5 wherein said single material is a cast metal-matrix composite or a cast ceramic-matrix composite.
12. Structure according to claim 1 wherein said panel sides comprise welded spring-loaded snap-joints without a said compressible solid or a said adhesive.
13. Structure according to claim 1 wherein said panel sides are sprayed with a liquid lubricant prior to placement into a panel assembly.
14. Structure according to claim 1 wherein said panel sides have a solid lubricant on all surfaces prior to placement into a panel assembly.
15. Structure according to claim 1 wherein said building structure comprises an entirely convex-outward enclosure for resisting extreme exterior live-loads and having a spherical foundation and a perimeter-wall having a lower-toroid and an upper-toroid supporting a spherical dome, said convex-outward enclosure having more than twice the depth of interior-walls and floors.
16. Structure according to claim 15 wherein said convex-outward enclosure comprises structural window cylinders.
17. Structure according to claim 15 wherein said convex-outward enclosure comprises structural skylight cylinders.
18. Structure according to claim 15 wherein said convex-outward enclosure comprises structural window cylinders and structural skylight cylinders.
19. Structure according to claim 15 wherein said building structure comprises a lamella structural pattern for said spherical foundation and said spherical dome of said convex-outward enclosure as applied to a system of singular cohesive skin-and-frame panels, said spherical foundation and said spherical dome thereby divided into eight identical forty-five-degree sections of rotation about the central vertical axis of said building structure, each rotated section of said spherical foundation and said spherical dome sharing radial primary-arcs with adjacent sections, each of the two said radial primary-arcs of each section reinforced by five equally spaced diagonal-arcs parallel with one another and the opposite primary-arc of said section, said radial primary-arcs and said diagonal-arcs reinforced by forty-five degree segments of concentric rings, said diagonal-arcs and said concentric rings intersecting one another at specific locii within said section such that the eight identical sections together form five rows of said female panels and said male panels, a first foundation row and a sixth dome row each having four said female panels and four said male panels defined by two parallel ring-segments and two primary-arc segments, said first foundation row directly adjacent to a central circular base panel, said sixth dome row directly adjacent to a central circular apex panel.
20. Structure according to claim 19 wherein said building structure comprises a geodesic structural pattern as applied to a system of singular cohesive skin-and-frame panels.
21. Structure according to claim 19 wherein said building structure comprises a sequence of panel placements whereby said spherical foundation is assembled outward and upward row-by-row from said central circular base panel to a circular perimeter having a lower toroid, said lower toroid bracing a circular perimeter-wall assembled vertically upward from said lower toroid and from lower panels to upper panels, said perimeter-wall braced by directly adjacent multi-story long-slide interior-wall panels normal to said perimeter-wall and extending inward towards the vertical central axis of said building structure, said interior-wall panels thereby supporting triangular floor panels assembled from lower floors to upper floors, said triangular floor panels thereby bracing interior-walls and perimeter-walls, said perimeter-wall having an upper toroid supporting a spherical dome assembled upward and inward row-by-row from said upper toroid to said central circular apex panel.
22. Structure according to claim 19 wherein said building structure comprises a sequence of panel placements whereby each said panel presses down on one or two previously placed panels, said male panels pressing down on two said female panel sides simultaneously, said female panels pressing down on one said male panel side, said sequence alternating between said male panels and said female panels throughout said foundations and said domes.
23. Structure according to claim 3 wherein said spheres comprise a concave-upward spherical foundation-slope having said female panels with one lower convex-inward male side for vertically slide-locking with said male panels having one upper convex-outward female side.
24. Structure according to claim 23 wherein said spheres comprise a concave-downward spherical dome slope having said female panels with one lower convex-outward male side for vertically slide-locking with male panels having one upper convex-inward female side, said spherical dome having a smaller radius and a larger surface-area than said foundation.
25. Structure according to claim 24 wherein said spheres comprise horizontal foundation-rings centered on the central vertical axis of said building-structure and spaced at regular intervals along the outer face of said foundation, said horizontal foundation-rings having increasing heights and increasing diameters within said foundation relative to the foundation center and formed by the juncture of the convex-outward female sides and the convex-inward male sides of adjacent foundation-panel rows.
26. Structure according to claim 25 wherein said spheres comprise said horizontal foundation-rings under a total building dead load, wherein the lowest centerpoint of the defining outer sphere generates a fifty-two degree angle off the vertical central axis of said building structure such that said horizontal foundation-rings below said fifty-two degree angle are in compression and said horizontal foundation-rings above said fifty-two degree angle are in tension, thereby forming lower-foundation compression-rings and upper-foundation tension-rings.
27. Structure according to claim 21 wherein said building structure comprises a central circular female foundation-panel having at least one internal brace with spherical said face plates and positioned first, thereby providing an open perimeter of female interlocks for receiving the male sides of four equally-spaced four-sided female foundation-panels and the said male sides of four four-sided male foundation-panels.
28. Structure according to claim 27 wherein said building structure comprises four four-sided female foundation-panels of a first said foundation-panel row, said four four-sided female foundation-panels defined by a said lower convex-inward male side and a longer upper convex-outward female side connected together by two straight divergent female sides, the lower convex-inward male sides of said four-sided female foundation-panels vertically slide locking with said central circular female foundation-panel, thereby forming four segments of a first ring of the foundation frame.
29. Structure according to claim 28 wherein said building structure comprises four four-sided male foundation-panels of a first said foundation-panel row identical in shape to said four-sided female panel and further defined by one said lower convex-inward male side and one longer parallel convex-outward female side connected together by two straight concave-upward divergent male sides, the three male sides vertically slide locking with the two adjacent female sides of said female panels and the one adjacent said female side of said central circular female foundation-panel simultaneously, thereby forming four segments of said first ring of said foundation frame and the first eight segments of said primary-arcs radially-aligned with the center of said central circular female foundation-panel.
30. Structure according to claim 29 wherein said building structure comprises a female isosceles-triangle foundation-panel of a second said foundation-panel row and having a lower said convex-inward male side for vertically slide locking with the adjacent said convex-outward female side of a previously-placed said male four-sided foundation-panel, thereby forming a single segment of the second ring of said foundation-frame.
31. Structure according to claim 30 wherein said building structure comprises a female right-triangle foundation-panel of a second said foundation-panel row and having a said straight concave-upward male side for vertically slide locking with a said straight concave-upward female side of the previously-placed adjacent said female isosceles-triangle panel, thereby forming a single segment of a said reinforcing-arc of said foundation-frame.
32. Structure according to claim 31 wherein said building structure comprises a male right-triangle foundation-panel of a second said foundation-panel row and having two said straight concave-upward male sides for vertically slide locking with two said straight concave-upward female sides of adjacent said female right-triangle foundation-panel and an adjacent said female isosceles-triangle foundation-panel simultaneously, thereby forming a segment of a said primary-arc and a segment of a said reinforcing-arc of said foundation-frame.
33. Structure according to claim 32 wherein said building structure comprises a male isosceles-triangle foundation-panel of a third said foundation-panel row and having an upper convex-outward female side and two said straight concave-upward male sides for vertically slide locking with two adjacent mating said female sides of two said female scalene-triangle foundation-panels simultaneously, thereby forming two segments of said reinforcing-arcs of said foundation-frame.
34. Structure according to claim 33 wherein said building structure comprises a third foundation-panel row assembled of said female panels placed first and said male panels placed second, thereby completing the row.
35. Structure according to claim 34 wherein said building structure comprises a fourth foundation-panel row assembled of said female panels placed first and said male panels placed second, thereby completing the row.
36. Structure according to claim 35 wherein said building structure comprises a fifth foundation-panel row assembled of said female panels placed first and said male panels placed second, thereby completing the row.
37. Structure according to claim 36 wherein said building structure comprises a male scalene-triangle foundation-toroid panel of a sixth foundation-panel row defined by a non-interlocking convex-outward toroidal side integral with the lower male scalene-triangle section of said panel, said male sides of said lower section vertically slide locking with the female interlocks of an adjacent said isosceles-triangle foundation-panel and an adjacent said female scalene-triangle foundation-panel simultaneously, the toroid of said lower section having an integral single-curved rectangular extension projecting vertically-upward from said toroid to a height providing an interior horizontal strip of female interlocks for later-receiving the said male floor-panels of the first floor-level of said building structure, said single-curved rectangular extension having an integral horizontal top-plate defined by a raised flat surface having a perimeter of four sloped sides extending parallel and equidistant to the four top edges of said single-curved rectangular extension for receiving the mating recess of a horizontal bottom-plate of an upwardly-adjacent lower-perimeter panel, thereby forming the first and lowest of three horizontal panel-offsets of said perimeter-wall panels, said panel-offsets horizontally-aligned with the floor-surfaces of the two lowest floor-levels and the fourth floor-level of said building structure, said floor-panels placed after said lower-perimeter panels and said interior-wall panels.
38. Structure according to claim 37 wherein said building structure comprises a male right-triangle foundation-toroid panel of said sixth foundation-panel row identical to a said male scalene-triangle foundation-toroid panel having a lower right-triangle section for vertically slide locking with an adjacent said female scalene-triangle foundation-panel and an adjacent said female right-triangle panel simultaneously, thereby forming a segment of a said foundation primary-arc and a single segment of a said foundation reinforcing-arc, said horizontal top-plate vertically-receiving the said mating recess of a said horizontal bottom-plate of an upwardly-adjacent said lower-perimeter panel, said horizontal top-plate forming the first and lowest of said three horizontal panel-offsets and the bottom of a female panel-column of said perimeter-wall panels having long-slide female interlocks on opposite panel sides for vertically slide locking with the long-slide male interlocks of adjacent male panel columns simultaneously and forming two segments of perimeter-wall structural columns of the building-frame located between said female panel columns and said male panel columns, said male long-slide interlocks and said female long-slide interlocks having rounded upper ends and rounded lower ends without said headers and said footers.
39. Structure according to claim 38 wherein said building structure comprises a female scalene-triangle perimeter-toroid panel of a sixth said foundation-panel row identical to a said male scalene-triangle foundation-toroid panel and having an integral said single-curved rectangular extension projecting vertically-upward from said toroid to a height providing two interior horizontal strips of female interlocks for later-receiving the said male floor-panels of the first floor-level and the second floor-level of said building structure, said single-curved rectangular extension providing two opposite vertical sides of open long-slide female interlocks, the lower scalene-triangle section having said male interlocks on both of said straight concave-upward sides for vertically slide locking with the adjacent said female sides of two female scalene-triangle foundation-panels simultaneously, thereby forming two segments of said foundation reinforcing-arcs and two sides of said toroid section, said top-plate of said single-curved rectangular extension forming a second horizontal panel-offset and the lowest side of a said female panel-column of said perimeter-wall, said lower scalene-triangle section and said single-curved rectangular extension together with said toroid having at least one said perforated internal-brace each.
40. Structure according to claim 39 wherein said building structure comprises a male lower-perimeter panel of a said male panel column and defined by an upright single-curved rectangle having the depth of said foundation-panels and said foundation-toroid panels of said continuous deep enclosure, said long-slide vertical interlocks centered on the interior face of said lower-perimeter panel for vertically slide locking with the mating said female side of a first rectangular interior-wall panel, said male lower-perimeter panel vertically slide-locking with the open adjacent female sides of two said perimeter-toroid panels and stopping at the said top-plate of a said foundation-toroid panel below, thereby forming two segments of structural perimeter-wall columns and a horizontal perimeter-wall offset between said lower-perimeter panel and said foundation-toroid panel below, said interior face also having said horizontal strips of said female interlocks for vertically slide-locking with four floor-levels of adjacent mating male floor-panels, such that the two lowest said horizontal strips of said lower-perimeter panel are horizontally-aligned with the two said horizontal strips of the two adjacent said perimeter-toroid panels, said male lower-perimeter panel having at least one said internal-brace and rounded upper and lower ends on each of said male long-slide interlocks without said headers and said footers, said male lower-perimeter panel having at least one said perforated internal-brace.
41. Structure according to claim 40 wherein said building structure comprises a first rectangular interior-wall panel having said multi-story long-slide interlocks on each of two opposite parallel sides, the first opposite parallel side vertically slide-locking with multi-story long-slide tongues centered on the said interior face of the said lower-perimeter panel from said bottom-plate to said top-plate, the second opposite parallel side providing open multi-story long-slide grooves for vertically slide-locking with a second rectangular interior-wall panel, said first rectangular interior-wall panel having an integral footing with non-interlocking double-curved bottom sides prevented from movement down the upper slope of said spheric-foundation by the said long-slide interlocks on said interior face of said lower-perimeter panel, said first rectangular interior-wall panel having at least one said perforated internal-brace.
42. Structure according to claim 41 wherein said building structure comprises a second rectangular interior-wall panel having said multi-story long-slide tongues on the first of two opposite parallel sides extending from said bottom-plate to said top-plate for vertically slide-locking with the said open multi-story long-slide grooves of said first rectangular interior-wall panel, thereby forming a vertical interior-wall column from said bottom-plate to said top-plate, said second interior-wall panel having an integral footing with non-interlocking double-curved bottom sides for distributing wall loads evenly onto the interior surface of said spheric foundation and prevented from movement down the upper slope of said spheric-foundation by the said long-slide interlocks of said first rectangular interior-wall panel, said second rectangular interior-wall panel having a second non-interlocking side and at least one said perforated internal-brace.
43. Structure according to claim 42 wherein said building structure comprises a first male right-triangle floor-panel for vertically slide locking with said horizontal strips of said female interlocks on the faces of said lower-perimeter panels and said interior-wall panels, thereby bracing said perimeter-wall panels and said interior-wall panels, said first male right-triangle floor-panel having at least one said perforated internal-brace.
44. Structure according to claim 43 wherein said building structure comprises a second male right-triangle floor-panel for vertically slide locking with said horizontal strips of said female interlocks on the faces of said lower-perimeter panels and said interior-wall panels, thereby bracing said perimeter-wall panels and said interior-wall panels, said second male right-triangle floor-panel having at least one said perforated internal-brace.
45. Structure according to claim 44 wherein said building structure comprises a central male isosceles-triangle floor panel having one non-interlocking convex-inward side with a structural facia and two male panel sides for vertically slide locking with said mating female sides of said male right-triangle floor-panels, thereby forming two diagonal floor beams, said central male isosceles-triangle floor panel having at least one said perforated internal-brace.
46. Structure according to claim 45 wherein said building structure comprises a female upper-perimeter panel of a said female panel column and defined by a said upright single-curved rectangle having two opposite parallel long-slide female sides extending upward from a said bottom plate to the outer surface of said upper-toroid segment, said opposite parallel long-slide female sides vertically slide locking with the two opposite parallel long-slide male sides of two adjacent said lower-perimeter panels simultaneously, said upper-toroid segment having a female scalene-triangle extension projecting upward and inward from said upper-toroid segment and conforming to the double-curvature of said spherical dome, thereby forming two segments of said structural perimeter-wall columns and two segments of upper-toroid braces of said dome frame, said upper-perimeter panel having three said continuous horizontal strips of said female interlocks on the interior panel-face for receiving the said male sides of said floor-panels, the horizontal top strip of said female interlocks directly adjacent to the top edge of said upper-toroid for receiving a single side of male interlocks of a said female dome-panel and having the depth of said perimeter-wall panels and said upper-toroids of said deep enclosure, said female upper-perimeter panel having at least one said perforated internal-brace.
47. Structure according to claim 46 wherein said building structure comprises a male perimeter-dome panel having a lower single-curved rectangular section of a said male perimeter-wall panel-column and having two said opposite parallel long-slide male sides for vertically slide-locking with said upper-toroid and said opposite parallel long-slide female sides of the adjacent said female upper-perimeter panels simultaneously, said lower single-curved rectangular section also having a said upper-toroid with a female right-triangle extension of a first dome-panel row for vertically slide-locking with said male sides of adjacent male dome-panels and conforming to the double-curvature of said spherical dome, said male perimeter-dome panel thereby forming two segments of said structural perimeter-wall columns and two segments of said upper-toroid together with one segment of a said primary-arc and one segment of a said reinforcing-arc of said dome-frame, said lower single-curved rectangular section and said female right-triangle section together with said toroid having at least one said perforated internal-brace each.
48. Structure according to claim 47 wherein said building structure comprises horizontal dome-rings centered on the central vertical axis of the dome-structure and spaced apart at regular intervals along the upper face of said dome-structure, said horizontal dome-rings having increasing heights and decreasing diameters within said dome structure, said horizontal dome-rings formed of mated convex-outward panel sides of adjacent male dome-panel rows and adjacent female dome-panel rows.
49. Structure according to claim 48 wherein said building structure comprises said horizontal dome-rings under a total building dead-load as determined geometrically, wherein the centerpoint of the defining sphere of said dome generates a fifty-two degree angle off the vertical central axis of the upper said defining sphere, such that said horizontal dome-rings below said fifty-two degree angle are in tension and said horizontal dome-rings above said fifty-two degree angle are in compression, thereby forming lower-dome tension-rings and upper-dome compression-rings.
50. Structure according to claim 49 wherein said building structure comprises a female scalene-triangle dome-panel of a first dome-panel row and having one lower convex-outward male side for vertically slide locking with the deep female interlocks adjacent to the top edge of the interior face of a said upper-perimeter panel, thereby providing two open straight concave-downward female sides and forming a single segment of the first ring of the dome-frame of the deep enclosure, said female scalene-triangle dome-panel having at least one said perforated internal-brace.
51. Structure according to claim 50 wherein said building structure comprises a first male scalene-triangle dome-panel of said first dome-panel row and having one upper convex-inward female side with two straight concave-downward male sides for vertically slide locking with the said open straight concave-downward female sides of the adjacent female right-triangle extension of the first said perimeter-dome panel and the adjacent side of said female scalene-triangle dome-panel simultaneously, thereby providing an open said upper convex-inward female side and forming two segments of reinforcing-arcs of said dome-frame of said deep enclosure, said male scalene-triangle dome-panel having at least one said perforated internal-brace.
52. Structure according to claim 51 wherein said building structure comprises a second said male scalene-triangle dome-panel of said first dome-panel row and having one said upper convex-inward female side with two said straight concave-downward male sides for vertically slide locking with the two said open straight concave-downward female sides of the adjacent female scalene-triangle extension of the second said perimeter-dome panel and the adjacent side of the said female scalene-triangle dome panel simultaneously, thereby providing an open said upper convex-inward female side and forming two segments of said reinforcing-arcs of said dome-frame of said deep enclosure, said second male scalene-triangle dome-panel having at least one said perforated internal-brace.
53. Structure according to claim 52 wherein said building structure comprises a male isosceles-triangle dome-panel of said first dome-panel row and having one said upper convex-inward female side with two said straight concave-downward male sides for vertically slide locking with the two said open straight concave-downward female sides of the adjacent female scalene-triangle extension of the second said perimeter-dome panel and the adjacent side of the said female scalene-triangle dome-panel simultaneously, thereby providing the open said upper convex-inward female side and forming two segments of said reinforcing-arcs of said dome-frame of said deep enclosure, said male isosceles-triangle dome-panel having at least one said perforated internal-brace.
54. Structure according to claim 53 wherein said building structure comprises a female right-triangle dome-panel of a second dome-panel row and having one said lower convex-outward male side for vertically slide locking with said upper convex-inward female side of an adjacent said male scalene-triangle dome-panel, thereby providing two open said female sides and forming a single segment of a second ring of said dome-frame of said deep enclosure, said female right-triangle dome-panel having at least one said perforated internal-brace.
55. Structure according to claim 54 wherein said building structure comprises a female isosceles-triangle dome-panel of said second dome-panel row and having one said lower convex-outward male side for vertically slide locking with the said upper convex-inward female side of the previously-placed said male isosceles-triangle panel, thereby providing two said open female sides and forming a single segment of the said second ring of said dome-frame of said deep enclosure, said female isosceles-triangle dome-panel having at least one said perforated internal-brace.
56. Structure according to claim 55 wherein said building structure comprises a third dome-panel row assembled of said female panels placed first and said male panels placed second, thereby completing the row.
57. Structure according to claim 56 wherein said building structure comprises a fourth dome-panel row assembled of said female panels placed first and said male panels placed second, thereby completing the row.
58. Structure according to claim 57 wherein said building structure comprises a fifth dome-panel row assembled of said female panels placed first and said male panels placed second, thereby completing the row.
59. Structure according to claim 58 wherein said building structure comprises a female four-sided dome-panel of a sixth dome-panel row and defined by two said straight concave-downward female sides diverging from a short said upper convex-inward female side to a said lower convex-outward male side for vertically slide locking with the said upper convex-inward female side of a male isosceles-triangle panel of the said fifth dome-panel row, thereby providing two open said straight concave-downward female sides and one said open convex-inward female side and forming a single segment of the sixth ring of said dome-frame of said deep enclosure, said female four-sided dome-panel having at least one said perforated internal-brace.
60. Structure according to claim 59 wherein said building structure comprises a male four-sided dome-panel of the said sixth dome-panel row identical in shape to the previously-placed said female panel and having three said male sides and one said convex-inward female side, said three male sides vertically slide locking with the two said open female sides of the adjacent said four-sided female dome-panels and the one said open female side of the adjacent said upper convex-inward female side of a said male isosceles-triangle panel of said fifth dome-panel row simultaneously, thereby providing one said open convex-inward female side and forming two segments of said primary-arcs and a single segment of said sixth ring of said dome-frame of said deep enclosure, said male four-sided dome-panel having at least one said perforated internal-brace.
61. Structure according to claim 60 wherein said building structure comprises a male circular dome-apex panel identical to the said central circular foundation panel and having a full perimeter of said male interlocks for vertically slide locking with four said upper female sides of four said male four-sided dome-panels and four said upper female sides of four said female four-sided dome-panels, thereby forming the seventh ring of said dome-frame of said deep enclosure and completing the assembly of said building structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0079] Referring to
[0080] Additionally, the rounded overall shape of the first preferred embodiment is entirely convex-outward, having high resistance to all loads acting on the enclosure 16 from the outside, whether they are from above, below, or the sides. Further, the exterior of the building enclosure 16, including the spheric-dome 86, is completely smooth, having no features for tornadoes, hurricanes, and tsunamis to pull upon. Furthermore, all panels of the building system 10 are locked together along the full lengths of their sides by a straight-downward motion that connects the integral, vertical, mating tongues and grooves of adjacent panels, thereby activating upper and lower courses of snap joints that hold the panels in place. Also, there is illustrated the central-foundation panel 20, the dome apex panel 22, the perimeter-wall 26, an upper-perimeter panel 66, a perimeter-wall panel 148, perimeter wall offsets 170, 172, 174, a perimeter-dome panel 62, a lower-perimeter panel 70, and a foundation-toroid panel 34, of the first preferred embodiment. Referring to
[0081] In the first preferred embodiment of the interlocking building system 10, the layouts and sequences of the system allow for multiple panel placements to take place at any given time. In sequence, two types of panels are used to form the triangulated rows of the spheric foundation 28 and the spheric dome 86 of the building system 10: female panels, having two sides that receive descending male panels, and male panels, having two sides that load stationary female panels. Accordingly, panel placements proceed: first, from the center of the central foundation panel 20 outward; second, from the foundation perimeter 150 upward; third, from the completed perimeter-wall 26 to the interior walls 24; fourth, from lower floors 106 to upper floors 108; and last, from the dome perimeter 110; inward and upward to its apex 22.
[0082] Additionally, there is illustrated the double-curved panels 30 of the spheric foundation 28 shaped as triangles, circles, and curved trapezoids, having: a closed lower face 76, a closed upper face 164, and a lower toroid 32 formed by outer foundation-toroid panels 34 and lower perimeter-toroid panels 70. Further, there is illustrated: floors 38 assembled of flat panels 40 shaped as triangles; central floor-panel facias 100; and the spheric-dome 86 assembled of double-curved panels 30 shaped as triangles, circles, and curved trapezoids of the interlocking building system 10 of the first preferred embodiment.
[0083] Referring now to
[0084] The double-curved lamella pattern used for the spheric dome 86 is the same as that used for the spheric foundation 28, except the spheric dome 86 is defined by a spheric segment having a smaller radius but a larger surface area. Additionally, there is illustrated: a lower toroid 32; the foundation perimeter 150; an isosceles-triangle foundation panel 152; a right-triangle perimeter foundation panel 154; a perimeter foundation-panel row 158; a lower transition panel 160; and the interior face of a perimeter-toroid panel 162 of the interlocking building system 10 of the first preferred embodiment.
[0085] Also in
[0086] Referring to
[0087] In
[0088] Referring now to
[0089] Referring to
[0090] Referring now to
[0091] In
[0092] Referring to
[0093] Referring to
[0094] Referring to
[0095] In
[0096] Referring now to
[0097] In
[0098] In
[0099] In a second preferred embodiment, as shown in
[0100] In a third preferred embodiment, as shown in
[0101] In a fourth preferred embodiment, as shown in
[0102] Referring to
[0103] In
[0104] In
[0105] In
[0106] In
[0107] In
[0108] Referring now to
[0109] Referring to
[0110] Referring now to
[0111] Referring to
[0112] Referring now to
[0113] Referring to
[0114] Referring to
[0115] Referring now to
[0116] Referring to
[0117] Referring to
[0118] Accordingly, there are a number of advantages provided by the present invention. Each panel of the interlocking building system has a structural interlocking perimeter with one or two integral structural skins and integral, internal, perforated triangular bracing, thus providing the advantage of high-resistance to extreme loads from natural and man-made disasters, such as, but not limited to: bomb explosions, earthquakes, liquefaction, tornadoes, hurricanes, tsunamis, floods, wildfires, avalanches, mudslides, volcanic explosions, and continental drift.
[0119] Also, the durable tongue and groove connections of the panels fully slide-lock with the durable tongue and groove connections of adjacent panels, providing the advantage of a joint having high-resistance to the extreme loads of natural and man-made catastrophes.
[0120] Further, the vertical interlocks throughout the interlocking panel assemblies allow for buildings and panels to have virtually any profile at all, providing the advantage of broad design flexibility.
[0121] Further yet, the rounded overall building shape is entirely convex-outward, providing the advantage of high resistance to all loads acting on the enclosure from the outside, whether they are from above, below, or the sides.
[0122] Furthermore, the exterior of a completed building assembly is completely smooth, providing the advantage of high-resistance to the high winds of tornadoes and hurricanes.
[0123] Moreover, upper and lower courses of automatic snap joints lock panels in position after the panels slide into place, providing the advantage of full structural integrity in a single sliding motion.
[0124] Further, the interlocking building system is free of welds, rivets, screws, bolts, adhesives, siding, roofing, and interior gypsum boards, providing the advantage of simple building construction.
[0125] Also, all panels of the interlock system are made from a high-performance steel or alloy, providing the advantages of high corrosion-resistance, high specific-strength, and a high service-temperature.
[0126] Also, all panels of the interlock system are made from a single metal, steel, or alloy, providing the advantages of uniform thermal expansion and contraction and resistance to electrogalvanic corrosion.
[0127] Additionally, the building assembly sequence allows for multiple simultaneous panel placements, providing the advantages of balanced construction and a faster assembly pace.
[0128] Furthermore, the building enclosure has a deep continuous triangulated frame from the central foundation panel up to the dome apex panel, providing the advantage of high-resistance to the bending loads and flexural loads of severe geologic and atmospheric conditions.
[0129] Moreover, the building structure is such that: the perimeter-wall supports the dome; the interior-walls brace the perimeter-wall; and the triangulated floor structure braces both the interior-walls and the perimeter-wall, providing the advantage of high-resistance to the sudden lateral loads of earthquakes, volcanoes, and explosions.
[0130] Further, the surfaces of all panel joints are coated with a compressible solid lubricant/sealant, providing the advantage of preventing penetration of the joints by radon gas, floodwaters, ants, and roaches.
[0131] Further yet, panels can be large or small, single-faced or double-faced, flat, single-curved, double-curved, multi-curved, or any combination therefrom. Panel faces can also have an overall shape that is triangular, square, rectangular, trapezoidal, hexagonal, octagonal, circular, or any combination therefrom, providing the advantage of design flexibility.
[0132] The interlocking building system additionally provides optional features such as windows and skylights.
[0133] Additionally, the interlocking building system may have panels with interlocking features on their sides in spaced-apart groups of two or more with flat sections in-between the groups, providing the advantage of lighter panel weight.
[0134] While the invention has been described in connection with certain preferred embodiments, it is not intended to limit the scope of the invention to the particular forms set forth, but, on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be included within the true spirit and scope of the invention as defined by the appended claims.