Thyristor with improved plasma spreading
10170557 · 2019-01-01
Assignee
Inventors
Cpc classification
H01L29/7428
ELECTRICITY
H01L29/74
ELECTRICITY
H01L29/7404
ELECTRICITY
International classification
H01L29/10
ELECTRICITY
H01L29/74
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/08
ELECTRICITY
Abstract
There is provided a thyristor having emitter shorts, wherein in an orthogonal projection onto a plane parallel to a first main side, a contact area covered by an electrical contact of a first electrode layer with a first emitter layer and the emitter shorts includes areas in the shape of lanes, in which an area coverage of the emitter shorts is less than the area coverage of emitter shorts in the remaining area of the contact area, wherein the area coverage of the emitter shorts in a specific area is the area covered by the emitter shorts in that specific area relative to the specific area. The thyristor of the invention exhibits a fast turn-on process even without complicated amplifying gate structure.
Claims
1. A thyristor device comprising: a semiconductor wafer having a first main side and a second main side opposite to the first main side; a first electrode layer, which is arranged on the first main side; a second electrode layer, which is arranged on the first main side and which is electrically separated from the first electrode layer; a third electrode layer, which is arranged on the second main side; wherein the semiconductor wafer includes the following layers; a first emitter layer of a first conductivity type, the first emitter layer being in electrical contact with the first electrode layer; a first base layer of a second conductivity type different from the first conductivity type, wherein the first base layer is in electrical contact with the second electrode layer, and wherein the first base layer and the first emitter layer form a first, p-n junction; a second base layer of the first conductivity type, the second base layer and the fist base layer forming a second p-n junction; a second emitter layer of the second conductivity type, wherein the second emitter layer is in electrical contact with the third electrode layer, and wherein the second emitter layer and the second base layer form a third p-n junction. wherein the thyristor device comprises a plurality of discrete emitter shorts, each emitter short penetrating through the first emitter layer to electrically connect the first base layer with the first electrode layer, wherein in an orthogonal projection onto a plane parallel to the first main side, a contact area covered by an electrical contact of the first electrode layer with the first emitter layer and the emitter shorts includes areas in the shape of lanes in which no emitter shorts are arranged, wherein the width of the lanes is at least two times the average distance between centers of emitter shorts next to each other in the contact area, the lanes are curved, and in the orthogonal projection onto the plane parallel to the first main side, the lanes extend from an edge of the contact area adjacent to the second electrode layer in a direction away from the second electrode layer.
2. The thyristor device according to claim 1 wherein the lanes bifurcate into two or more sub lanes.
3. The thyristor device according to claim 2, wherein, in the orthogonal projection onto the plane parallel to the first main side, the width of the lanes is in a range from 30 m to 5000 m.
4. The thyristor device according to claim 3, wherein, in the orthogonal projection onto the plane parallel to the first main side, the width of the lanes is in a range from 300 m to 2000 m.
5. The thyristor device according to claim 2, wherein, in the orthogonal projection onto the plane parallel to the first main side, the semiconductor wafer is circular and the first electrode layer is a circular metallization layer, which is concentric with the semiconductor wafer.
6. The thyristor device according to claim 2, comprising an auxiliary thyristor structure, which includes: an auxiliary gate electrode layer formed on the first main side in electrical contact with the first base layer, the auxiliary gate electrode layer being electrically separated from the electrode layer and the second electrode layer; and a third emitter layer of the first conductivity type, wherein the third emitter layer is separated from the first emitter layer by the first base layer, wherein the third emitter layer forms a fourth p-n junction with the first base layer, and wherein the third emitter layer is in electrical contact with the second electrode layer.
7. The thyristor device according to claim 2, wherein, in the orthogonal projection onto the plane parallel to the first main side, the emitter shorts have a diameter in a range from 30 m to 500 m.
8. The thyristor device according to claim 7, wherein, in the orthogonal projection onto the plane parallel to the first main side, the emitter shorts have a diameter in a range from 50 m to 200 m.
9. The thyristor device according to claim 1, wherein, in the orthogonal projection onto the plane parallel to the first main side, the width of the lanes is in a range from 30 m to 5000 m.
10. The thyristor device according to claim 9, wherein, in the orthogonal projection onto the plane parallel to the first main side, the width of the lanes is in a range from 300 m to 2000 m.
11. The thyristor device according to claim 9, wherein, in the orthogonal projection onto the plane parallel to the first main side, the semiconductor wafer is circular and the first electrode layer is a circular metallization layer, which is concentric with the semiconductor wafer.
12. The thyristor device according to claim 1, wherein, in the orthogonal projection onto the plane parallel to the first main side, the semiconductor wafer is circular and the first electrode layer is a circular metallization layer, which is concentric with the semiconductor wafer.
13. The thyristor device according to claim 12, wherein the extension of the lanes in a radial direction is in a range from 10% to 90% of a radius of the semiconductor wafer.
14. The thyristor device according to claim 13, wherein the extension of the lanes in a radial direction is in a range from 20% to 80% of the radius of the semiconductor wafer.
15. The thyristor device according to claim 12, wherein, in the orthogonal projection onto the plane parallel to the first main side, the lanes have a tapered shape, so that the width of the lanes is decreasing with increasing distance from the center of the semiconductor wafer.
16. The thyristor device according to claim 1, comprising an auxiliary thyristor structure, which includes: an auxiliary gate electrode layer formed on the first main side in electrical contact with the first base layer, the auxiliary gate electrode layer being electrically separated from the first electrode layer and the second electrode layer; and a third emitter layer of the first conductivity type, wherein the third emitter layer is separated from the first emitter layer by the first base layer, wherein the third emitter layer forms a fourth p-n junction with the first base layer, and wherein the third emitter layer is in electrical contact with the second electrode layer.
17. The thyristor device according to claim 16, wherein in the orthogonal projection onto the plane parallel to the first main side, the semiconductor wafer is circular, the second electrode layer is a ring-shaped metallization layer, which is concentric with the semiconductor wafer, and the auxiliary gate electrode layer is a circular metallization layer, which is concentric with the semiconductor wafer.
18. The thyristor device according to claim 16, wherein the extension of the lanes in a radial direction is in a range from 10% to 90% of a radius of the semiconductor wafer.
19. The thyristor device according to claim 16, wherein, in the orthogonal projection onto the plane parallel to the first main side, the lanes have a tapered shape, so that the width of the lanes is decreasing with increasing distance from the center of the semiconductor wafer.
20. The thyristor device according to claim 1, wherein, in the orthogonal projection onto the plane parallel to the first main side, the emitter shorts have a diameter in a range from 30 m to 500 m.
21. The thyristor device according to claim 20, wherein, in the orthogonal projection onto the plane parallel to the first main side, the emitter shorts have a diameter in a range from 50 m to 200 m.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Detailed embodiments of the invention and comparative examples, which do as such not form part of the claimed invention but serve for a better understanding thereof, will be explained below with reference to the accompanying figures, in which:
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(13) The reference signs used in the figures and their meanings are summarized in the list of reference signs. Generally, similar elements have the same reference signs throughout the specification. The described embodiments and comparative examples are meant as examples and shall not limit the scope of the invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS AND COMPARATIVE EXAMPLES
(14) In
(15) A contact region between the first n.sup.+-doped cathode emitter layer 206 and the first cathode metallization 214 will be referred to as a main cathode region, and a contact region between the p-doped base layer 208 and the first gate metallization 218 will be referred to as a main gate region 235 (shown in
(16) To facilitate triggering of the thyristor 200 as shown in
(17) A contact region between the second n.sup.+-doped cathode emitter layer 222 and the second cathode metallization 224 will be referred to as an auxiliary cathode region, and a contact region between the p-doped base layer 208 and the second gate metallization 230 will be referred to as an auxiliary gate region 231 (shown in
(18) As follows from the above, the p-doped base layer 208 is a continuous layer shared by the main thyristor 226 and the auxiliary thyristor 220. The main thyristor portion of the p-doped base layer 208 is a portion of this continuous p-doped base layer 208 which is located in the region of the main thyristor 226, while the auxiliary thyristor portion of the p-doped base layer 208 is a portion of this continuous p-doped base layer 208 in the region of the auxiliary thyristor 226. Likewise, the n.sup.-doped base layer 210 and the p-doped anode layer 212 are continuous layers shared by the main thyristor 226 and the auxiliary thyristor 220. In the main thyristor 226 the first n.sup.+-doped cathode emitter layer 206 forms a p-n junction with the p-doped base layer 208 and in the auxiliary thyristor 220 the second n.sup.+-doped cathode emitter layer 222 forms a p-n junction with the p-doped base layer 208. The p-doped base layer 208 forms a p-n junction with the n.sup.-doped base layer 210 in the regions of the main thyristor 226 and of the auxiliary thyristor 220. The n.sup.-doped base layer 210 forms a p-n junction with the p-doped anode layer 212 in the regions of the main thyristor 226 and of the auxiliary thyristor 220.
(19) The second cathode metallization 224 in the region of the auxiliary thyristor 220 is internally connected to the first gate metallization 218 in the region of the main thyristor 226. A single, contiguous metallization serves as both, as the second cathode metallization 224 and as the first gate metallization 218. Typically, the second cathode metallization 224 is not accessible from outside of the thyristor 200, i.e. no terminal exists which would allow for a direct electric connection from the outside to the second cathode metallization 224 or the first gate metallization 218. The first cathode metallization 214, the first gate metallization 218, the second cathode metallization 224 and the second gate metallization 230 may all have the same thickness and may be deposited in the same process step.
(20) As can be seen in the partial vertical cross section shown in
(21)
(22) The emitter shorts 228 are distributed homogenously across the first n.sup.+-doped cathode emitter layer 206 except for areas shaped as straight longitudinal lanes 250A, 250B, 250C and 250D, in which there is formed no emitter short 228.
(23) The lanes 250A, 250B, 250C and 250D originate in the proximity of main gate region is located and extend towards the periphery of the device. Specifically, in the first comparative example the lanes extend, in the orthogonal projection onto a plane parallel to the first main side 202, from an edge of the first n.sup.+-doped cathode emitter layer 206 adjacent to the main gate region 235 in a direction away from the main gate region 235. In the first comparative example the lanes 250A, 250B, 250C, 250D have all the same length l and are tapered towards their respective end adjacent to the circumferential edge of the semiconductor wafer 201. This means that the width of the lanes 250A, 250B, 250C, 250D is decreasing with increasing distance from the center of the semiconductor wafer. In the first comparative example, the lanes 250A, 250B, 250C, 250D are aligned along a radial direction of the semiconductor wafer 201 having a radius r.
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(26) In an orthogonal projection onto the plane parallel to the first main side, the width of the lanes 250A, 250B, 250C, 250D is at least two times the average distance between centers of emitter shorts 228 next to each other in the main cathode region. The width of the lanes 250A, 250B, 250C, 250D may be in a range from 30 m to 5000 m, exemplarily in a range from 300 m to 2000 m.
(27) In an exemplary embodiment the length l of the lanes 250A, 250B, 250C, 250D in a radial direction is in a range from 10% to 90% of the radius r of the semiconductor wafer 201, exemplarily in a range from 20% to 80% of the radius r of the semiconductor wafer 201.
(28) In the orthogonal projection onto the plane parallel to the first main side 202, the emitter shorts 228 have a diameter in a range from 30 m to 500 m, exemplarily in a range from 50 m to 200 m.
(29) In operation of the thyristor 200 the plasma formation will spread during triggering of the device in the p-doped base layer 208 and in the n.sup.-doped base layer 210 in a redial direction from regions near to the center along the lanes towards the outer periphery without obstruction and will turn on locally the device, speeding up the ignition process in a similar way to a complex amplifying gate known from WO 2011/161097 A2, for example.
(30) The second gate metallization 230 is typically connected to a gate unit (not shown in the Figures) via a thin wire (not shown in the Figures), whereas the first cathode metallization 214 is typically contacted by pressing a molybdenum disk (not shown in the Figures) thereon. Due to the geometry of the main gate region 235, which is formed as a ring between the circular auxiliary gate region 231 and the surrounding main cathode region, the electrical separation between the molybdenum disk and the first gate metallization 218 does not require a different level of the upper surface of the first gate metallization 218 and of the upper surface of the first cathode metallization 214. The molybdenum disk may have a circular hole in its center region to avoid contact with the first gate metallization 218, the second cathode metallization 224 and the second gate metallization 230. Providing the first cathode metallization 214, the first gate metallization 218, the second cathode metallization 224 and the second gate metallization with the same thickness, so that the upper surfaces thereof are on the same level, can simplify the manufacturing process of the thyristor 200 compared to the known thyristor with a complex amplifying gate structure where the separation of the amplifying gate structure and the cathode side molybdenum disk requires providing the metallization of the main cathode with a larger thickness than that of the amplifying gate structure. Avoiding a complex amplifying gate structure in the thyristor 200 of the invention results in an increased cathode area and, therefore, in a decreased on-state voltage V.sub.T.
(31) Next, a thyristor according to a first embodiment of the invention will be described with reference to
(32) Same reference signs in the Figures relate to same elements having the same features if not indicated otherwise. Therefore, it is referred to the description of the first comparative example with regard to further details regarding these features. In the main cathode region of the thyristor according to the first embodiment, there are areas in the shape of lanes 350A, 350B, 350C, 350D, 350E, 350F, in which no emitter shorts 228 are formed, as shown in
(33) Next a thyristor according to a second comparative example will be described with reference to
(34) Next a thyristor according to a second embodiment will be described with reference to
(35) In the description above, specific embodiments of the invention and comparative examples were described. However, alternatives and modifications of the above described embodiments and comparative examples are possible. In particular, in the above embodiments and comparative examples, no emitter shorts 228 are formed in the lanes 250A to 250D, 350A to 350E, 450A to 450D (including sub lanes 452C, 452C, 453C), 550A to 550E, respectively. However, emitter shorts 228 may also be formed in the lanes 250A to 250D, 350A to 350E, 450A to 450D (including sub lanes 452C, 452C, 453C), 550A to 550E as long as an area coverage of the emitter shorts 228 in the lanes 250A to 250D, 350A to 350E, 450A to 450D (including sub lanes 452C, 452C, 453C), 550A to 550E is less than the area coverage of emitter shorts 228 in the remaining area of the main cathode region, wherein the area coverage of the emitter shorts 228 in a specific area is the area covered by the emitter shorts 228 in that specific area relative to the specific area.
(36) The ignition process is fastest in an exemplary embodiment, in which, in the orthogonal projection onto the plane parallel to the first main side 202, no emitter shorts are arranged in the lanes 250A to 250D, 350A to 350E, 450A to 450D (including sub lanes 452C, 452C, 453C), 550A to 550E as in the above described embodiments and comparative examples.
(37) Exemplarily, in an orthogonal projection onto the plane parallel to the first main side 202, a density of emitter shorts 228 in the lanes 250A to 250D, 350A to 350E, 450A to 450D (including sub lanes 452C, 452C, 453C), 550A to 550E may be less than a density of emitter shorts 228 in the remaining main cathode region outside of the lanes 250A to 250D, 350A to 350E, 450A to 450D (including sub lanes 452C, 452C, 453C), 550A to 550E, wherein the density of emitter shorts 228 in a specific area is the number of emitter shorts 228 in that specific area relative to the specific area.
(38) In the above described embodiments and comparative examples the emitter shorts 228 have all the same diameter in a plane parallel to the first main side 202. However, it may also be possible that the emitter shorts 228 have different diameters in the plane parallel to the first main side 202.
(39) In the above described second comparative example, the lanes 450A to 450D bifurcate into three sub lanes, for example into the sub lanes 452C, 453C, 454C, at one single bifurcation point for example 451C, respectively. However, there may be also further bifurcation points. Also the sub lanes, for example the sub lanes 452C, 453C, 454C, itself may also bifurcate into more than one other sub lane.
(40) In the above described embodiments and comparative examples, the thyristor 200 comprises the main thyristor 226 and the auxiliary thyristor 220. However, the thyristor of the invention does not necessarily have the auxiliary thyristor 226.
(41) In the above described embodiments and comparative examples, the semiconductor wafer was described to be circular. However, the semiconductor wafer does not necessarily have to be circular. It can also be rectangular. In case of a rectangular semiconductor wafer, the main gate region may exemplarily be located at a corner of the rectangular semiconductor wafer and the lanes may extend in directions away from the main gate region located in the corner. Any other shape of the semiconductor wafer may be used.
(42) In the above described embodiments and comparative example, the main gate region 235 is located near the center of the semiconductor wafer 201, 301, 401, 501, and the main cathode region is laterally surrounding the main gate region 235. However, instead the main cathode region may be formed in the center of the semiconductor wafer and the main gate region may surround the main cathode region.
(43) It should be noted that the term comprising does not exclude other elements or steps and that the indefinite article a or an does not exclude the plural. Also elements described in association with different embodiments and comparative examples may be combined.
LIST OF REFERENCE SIGNS
(44) 100 thyristor
(45) 100 thyristor
(46) 102 cathode side
(47) 104 anode side
(48) 106 n.sup.+-doped cathode emitter layer
(49) 108 p-doped base layer
(50) 108 p-doped base layer
(51) 110 n.sup.-doped base layer
(52) 110 n.sup.-doped base layer
(53) 112 p-doped anode layer
(54) 112 p-doped anode layer
(55) 114 cathode metallization
(56) 116 anode metallization
(57) 116 anode metallization
(58) 118 gate metallization
(59) 120 auxiliary thyristor
(60) 122 auxiliary n.sup.+-doped emitter layer
(61) 124 auxiliary cathode metallization
(62) 126 main thyristor
(63) 128 emitter short
(64) 130 auxiliary gate metallization
(65) 200 thyristor
(66) 201 semiconductor wafer
(67) 202 first main side
(68) 204 second main side
(69) 206 first n.sup.+-doped cathode emitter layer
(70) 208 p-doped base layer
(71) 210 n.sup.-doped base layer
(72) 212 p-doped anode layer
(73) 214 first cathode metallization
(74) 216 anode metallization
(75) 218 first gate metallization
(76) 220 auxiliary thyristor
(77) 222 second n.sup.+-doped cathode emitter layer
(78) 224 second cathode metallization
(79) 226 main thyristor
(80) 228 emitter short
(81) 230 second gate metallization
(82) 235 main gate region
(83) 231 auxiliary gate region
(84) 250A lane
(85) 250B lane
(86) 250C lane
(87) 250D lane
(88) 260 edge termination ring
(89) 301 semiconductor wafer
(90) 350A lane
(91) 350B lane
(92) 350C lane
(93) 350D lane
(94) 350E lane
(95) 350F lane
(96) 401 semiconductor wafer
(97) 450A lane
(98) 450B lane
(99) 450C lane
(100) 450D lane
(101) 501 semiconductor wafer
(102) 550A lane
(103) 550B lane
(104) 550C lane
(105) 550D lane
(106) 550E lane
(107) 550F lane