Variably expanding chain transmission
10167055 ยท 2019-01-01
Inventors
Cpc classification
B62M25/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16H9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M9/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A bicycle transmission allows a bicycle operator to change the radius of a pedal crank's transmission gear as sliding gear segments, radially arranged on a base ring assembly, vary their relative radial position from the center of the base plate. These gear segments slide in and out to change the effective radius of the gear. Spring biased locking pins engage adjustable control plates as the crank rotates. The locking pins release to make further adjustments to increase or decrease the effective radius. The transmission may also be used as a variable-ratio prime mover for other motive power applications, to transfer power from the wheel to another rotating component. The transfer of power may be via a chain or a belt.
Claims
1. A transmission for a bicycle, comprising: (a) a rigid base plate for rotating about a central axis of rotation; (b) a plurality of adjustment glide tracks attached between an outer portion of the rigid base plate and a central portion of the rigid base plate, each of the plurality of adjustment glide tracks comprising at least two locking notches; (c) a plurality of gear segments, each one of the plurality of gear segments having a plurality of teeth for engaging a drive chain, each of the plurality of gear segments being attached to said rigid base plate to allow said plurality of gear segments to slide radially inward and outward along one of the plurality of adjustment glide tracks, and each one of the plurality of gear segments comprising a sliding pin for engaging the one of the plurality of adjustment glide tracks via one of the locking notches; (d) a non-rotating control guide for engaging a sliding pin of each of the plurality of gear segments with one of the plurality of adjustment glide tracks, the non-rotating control guide comprising an inner plate and an outer plate, the inner plate and outer plate non-pivotably connected to the non-rotating control guide and adapted so that the inner plate urges the sliding pin of each of the plurality of gear segments toward the outer portion of the base plate and the outer plate urges the sliding pin of each of the plurality of gear segments toward the central portion of the base plate; and (e) a control cable for movement of the non-rotating control guide by an operator of the bicycle, wherein operation of the control cable moves the non-rotating control guide backward or forward for engaging a sliding pin of each of the plurality gear segments, moving each of the plurality of gear segments in a direction toward the outer portion of the rigid base plate or toward the central portion of the base plate and changing an effective radius of a curved path formed by the plurality of gear segments.
2. The transmission of claim 1, further comprising a bicycle pedal crank attached to the central portion of the rigid base plate.
3. The transmission of claim 1, wherein the inner plate and outer plate are spaced apart and are mounted on the non-rotating control guide.
4. The transmission of claim 1, wherein the inner plate and outer plates comprise a first inner arc and a second outer arc, the first arc having a greater radius of curvature than the second outer arc.
5. The transmission of claim 1, wherein each adjustment glide track comprises a central hollow portion contiguous with the at least two locking notches.
6. The transmission of claim 1, wherein the plurality of adjustment glide tracks comprises two adjustment glide tracks, the two adjustment glide tracks joining the central portion of the rigid base plate to the outer periphery of the rigid base plate.
7. The transmission of claim 1, wherein the rigid base plate comprises a wheel of a bicycle and further comprising a bicycle frame attached to the central portion of the rigid base plate, a front wheel of the bicycle attached to the bicycle frame and a bicycle chain engaging the plurality of gear segments.
8. The transmission of claim 1, wherein each of the plurality of gear segments further comprises an internal spring for urging the pin into one of the locking notches.
9. The transmission of claim 1, wherein the internal spring for each gear segment further comprises a mount for the spring on one side of the spring with the sliding pin mounted on a second side of the spring.
10. A transmission, comprising: (a) a wheel; (b) a plurality of spokes attached between a periphery of the wheel and a central portion of the wheel, each of the plurality of spokes comprising at least two locking notches; (c) a plurality of gear segments, each one of the plurality of gear segments having a plurality of teeth, each one of the plurality of gear segments being attached to one of the plurality of spokes to allow each one of the plurality of gear segments to slide radially inward and outward along the one of the plurality of spokes, and each one of the plurality of gear segments comprising a sliding pin for engaging the one of the plurality of spokes via one of the at least two locking notches; (d) a control guide for engaging a sliding pin of each of the plurality of gear segments, the control guide comprising an inner plate and an outer plate, the inner plate and outer plate non-pivotably connected to the control guide and adapted so that the inner plate urges the sliding pin of each of the plurality of gear segments radially outward along the one of the plurality of spokes and the outer plate urges the sliding pin of each of the plurality of gear segments radially inward along the one of the plurality of spokes; and (e) a control mechanism for movement of the control guide, wherein operation of the control mechanism moves the control guide backward or forward for engaging a sliding pin of each of the plurality of gear segments, moving each of the plurality of gear segments in a direction toward the periphery of the wheel or toward the central portion of the wheel, and changing an effective radius of a curved path formed by the plurality of gear segments.
11. The transmission of claim 10, wherein the at least two locking notches are spaced between the outer periphery of and the central portion of the wheel.
12. The transmission of claim 10, wherein the control mechanism comprises a control cable accessible by an operator of the bicycle.
13. The transmission of claim 10, wherein the control mechanism comprises a motor and an actuator connected to the control guide.
14. The transmission of claim 13, further comprising a microprocessor and radio receiver operably connected to the motor.
15. The transmission of claim 13, further comprising a power supply connected to the motor.
16. The transmission of claim 10, wherein the plurality of arc segments having a plurality of teeth are adapted for engaging a chain drive or a belt.
17. The transmission of claim 10, wherein the control guide is adapted for mounting on a frame of a bicycle.
18. The transmission of claim 17, further comprising the frame of the bicycle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DRAWINGSREFERENCE NUMERALS
(11) TABLE-US-00001 Reference numeral Description 10 Base plate 12 Pedal crank 14 Adjustment glide track 14a, 14b Opposed glide track sides 16 a, b, c Locking notches 18 Gear segment 20 Gear segment glide 21 Inner surface 22 Locking toggle 23 Outer surface 24 Toggle spring 25 Spring mount 26a, 26a Control plates 27 Support plate 28 Control guide 30 Control system mounting bracket 31 Control guide top 32 Bottom bracket 33 Guide pin 34 Drive chain 35 Slot 36 Control cable 37 Bicycle frame 42 Control guide slot 44 Control guide track 50 Control system 51, 51a Control top and slot 52 Power supply 53 Microprocessor 54 Radio receiver 55 Motor/actuator 56 Linkage 57 Control guide 58a, 58b Control plates 59 Bicycle frame 60 Gear segment with scissoring mechanism 61 spoke 62 Toothed edge 63 Riding cuff 64 Scissoring mechanism 65 Locking toggle pin 66 Pin extension 67 Opening 70 L-shaped mechanism 71 Spoke with orifices 72 Orifices 73 Gear segment 74 Riding cuff 75 Pivot 76 L-shaped toggle 77 spring 78 Locking toggle pin 80 L-shaped mechanism with notched spoke 81 Notched spoke 82 Notches 83 Gear segment 84 Cuff 85 Opening 86 L-shaped toggle 87 Pivot 88 Spring 89 Engagement portion
DETAILED DESCRIPTION OF THE DISCLOSURE
(12) Broadly speaking, this disclosure is directed to a transmission for a bicycle. The transmission allows a bicycle operator to change the radius of the pedal crank's transmission gear, varying the effective moment arm, and thereby varying the amount of power transferred through the power chain to the rear wheel. In one embodiment, sliding gear segments are radially arranged on a base rotated by a bicycle crank. Gear segments slide in and out from the center of the base plate to change the effective radius of the gear as spring-biased locking pins are released when engaged by movable and adjustable, non-rotating control plates. The spring-biased locking pins then move up and down and re-engage in a different location, allowing a different effective radius of the gear.
(13) In one example, the disclosure is directed to a transmission for a bicycle. The transmission includes a rigid base plate for rotating about a central axis of rotation, and a plurality of adjustment glide tracks attached between an outer portion of the rigid base plate and a central portion of the rigid base plate. Each of the plurality of adjustment glide tracks includes at least two locking notches and one gear segment. Each one of the plurality of gear segments has a plurality of teeth for engaging a drive chain, is attached to said rigid base plate to allow said plurality of gear segments to slide radially inward and outward along one of the plurality of adjustment glide tracks, and includes a sliding pin for engaging one of the gear segments within the one of the plurality of adjustment glide tracks via one of the locking notches. The transmission also includes a non-rotating control guide for engaging a sliding pin of each of the plurality of gear segments within one of the plurality of adjustment glide tracks and a control cable for movement of the non-rotating control guide by an operator of the bicycle. The operation of the control cable moves the non-rotating control guide backward or forward for engaging a sliding pin of each of the plurality gear segments, moving each of the plurality of gear segments in a direction toward the outer portion of the rigid base plate or toward the central portion of the base plate and changing an effective radius of a curved path formed by the plurality of gear segments.
(14) As depicted in
(15) A gear segment 18 likewise made of a suitably rigid material is attached to the base plate 10 by means of a gear segment glide 20 fitting into each adjustment glide track 14 and which slides along the length of each adjustment glide track 14 from the center of the base plate 10 to its periphery. The areas surrounding the adjustment glide tracks may be thought of as spokes of a wheel, the spokes approximating a radius of the base plate.
(16) A sliding locking toggle 22 is made of a suitably rigid material such as metal, plastic or other suitably rigid substance and comprises a cylindrical shaped pin protruding perpendicularly to the plane of the base plate 10 starting from the posterior side of the gear segment, extending through each gear segment 18, and extending outwardly a short distance above the anterior side of the gear segment. The locking toggle 22 is biased into the locking notch 16 inside the adjustment glide track by a compression toggle spring 24 within the gear segment 18.
(17) Near the base plate 10 is a pair of arcuately shaped control plates 26a, 26b made of a rigid material such as metal, plastic or other suitably rigid substance between which the locking toggle 22 of each gear segment 18 passes when the base plate is rotating in the the direction of the arrow at top, counter-clockwise, and the locking toggle is engaged in a single locking notch 16a, 16b, 16c. Illustratively, the radius of curvature of control plate 26b is the radius of curvature of base plate 10 and the control plate 26a has a smaller radius of curvature. Other radius of curvatures may be used for the control plates 26a, 26b to accomplish the functions of the control plates described in this disclosure. Control plates 26a, 26b are fixedly attached to control guide 28 which is slideably received by a support plate 30 which is attached to a frame 37 of the bicycle. The control plates 26 move radially along the support plate 30 as a coupled pair in a path parallel to the plane of the base plate 10 by sliding with control guide 28 along the support plate under the control of a gear selector depicted in
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(19) In this view, the control system mounting bracket 30 includes a top 31 portion with a slot or opening that allows a mounting pin 33 to lock the bracket in place with respect to the bicycle frame 37 and bottom bracket 32. This holds the control system securely in place. The control cable 36 mounts to control plate 26a. Both control plates 26a, 26b are mounted to a support plate 27, which is secured to the control guide 28.
(20) Control guide 28 slides back and forth on track 44 with opening 42 of the control system mounting bracket.
(21) As shown in
(22) As depicted in
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(24) Moving the control plates 26a, 26b in the opposite direction achieves the opposite result, namely the decrease in effective radius of the transmission gear, with a resulting decrease in power transferred to the drive chain 34. As depicted in
(25) When the locking toggle 22 has moved free of the outside control plate 26b, the locking toggle 22 ceases to be biased away from the notches by control plate 26a and becomes biased into the notch by the force of toggle spring 24. In this way, the locking toggle 22 slides from one locked position to another locked position after sliding along the adjustment glide track 14 as previously described. This process of pressing the locking toggle 22 to slide free the locking notch 16, sliding the gear segment 18 and re-engaging the locking toggle 22 in a different locking notch 16 is repeated as each gear segment 18 with a gear segment glide 20 within an adjustment glide track 14 is rotated with the pedal crank 12 until all of the gear segments 18 have been moved to the desired radial position.
(26) This motion of the gear segment 18 along the adjustment glide track 14 toward the center of the base plate 10 will have decreased the effective radius of the transmission gear by decreasing the distance from the center of the base plate 10 to the point at which the gear segment 18 makes contact with the drive chain 34. The amount of power transferred to the drive chain 34 with the subsequent turn of the pedal crank 12 will have thus decreased.
(27) The foregoing example illustrates how the chain ring of the pedal that a chain rides on is modified according to this disclosure so that the speed and torque applied to the pedals are smoothly translated to a lower gear ratio with the gears on the wheel as in the foregoing example or into a higher gear ratio as described below. The gear selector of this disclosure may thus move the chain across a variety of gears provided on the chain ring of the pedal as well as moving the chain across the plurality of gears on the wheel in order to smoothly set a desired gear ratio with the gear by the pedal by the operation of the gear selector as herein disclosed.
(28) The disclosure overcomes the disadvantages of the standard discrete-sized sprocket transmission by varying the effective radius of the transmission gear without an accompanying increase in the distance between the teeth of the gear which are being driven by the power chain at the time. It is able to accomplish both feats by making use of sliding gear segments, toothed circle arcs with which the power chain makes contact. As the gear segments slide outward from the center toward the periphery of the device, the distance from the center of the wheel to the point at which each makes contact with the power chain is increased thus increasing the power transferred, but since the teeth of each gear segment are fixed, the distance between the teeth does not increase. The whole of the chain is not stretched since the gear segments slide outward and inward only when they are not in contact with the chain. The disclosure is able to achieve as many or more gear changes as standard multiple chain-ring transmissions with a significant reduction in weight.
(29) The number of gear segments, as well as their size and the number of teeth engaging the power chain could vary in different embodiments. Gear segments could also slide along adjustment arms instead of within adjustment glide track in the base plate. The basic sliding gear segment design could also be replaced by pivoting gear segments of various shapes which pivot around one of their fixed ends as a pin slides in a groove along their length as the pin simultaneously slides radially in the manner of the present sliding gear segments.
(30) The locking toggle of the first embodiment could be replaced with a pivoting L-shaped locking toggle, having the end of one if its arms attached to the posterior of the gear segment. This L-shaped locking toggle pivots by contact with the control plates to release a locking pin from locking notches in the edge of the adjustment glide track. The locking toggle of the first embodiment could be replaced with a scissoring locking mechanism, which is squeezed by contact with the control plates to release a locking pin from locking notches in the edge of the adjustment arms. The locking toggle of the first embodiment could also be replaced by a locking toggle which pivots in a plane parallel to the plane of the base plate to release a locking pin whenever its engagement pins make contact with the control plates. The locking toggle of the first embodiment could also be replaced by an L-shaped lever which pivots at its corner in a plane perpendicular to the plane of the base plate, and from the upper arm of which a locking pin would protrudes to fit into the locking notches on its adjustment arm. The lower arm of this locking toggle would extend as an engagement pin and make contact with the control plates. The locking toggle of the first embodiment could also be replaced by an L-shaped part with a locking pin protruding perpendicular to the plane of the base plate through a hole in the gear segment into a locking notch in its adjustment arm. The upper arm of the locking toggle extends parallel to the plane of the base plate as an engagement pin which makes contact with the control plates. By this contact, the pivoting of the locking toggle against the angled surface of a toggle guide raises the locking pin to release the locking pin from its locking notch.
(31) The entire transmission could also be incorporated into the rear wheel of a bicycle, or indeed onto any machine which transfers power via a chain or belt. Displacement of the gear segments by means of control plates could be replaced with computer controlled motorized wheels or a gear-in-toothed-track mechanism for lower friction and/or precisely indexed gear changes. This is depicted in
(32) Additional examples of useful mechanisms are depicted in
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(34) Yet another mechanism is depicted in
(35) In view of this disclosure, it will be seen that an improved transmission for a bicycle or other device can help. The transmission may also be used as a prime mover for other objects, such as for moving goods on a conveyor belt, where it may be advantageous to have an easy start at one gear ratio followed by application of greater power at a different gear ratio after start-up, similar to start-up of a bicycle There are many embodiments of the present disclosure. In this disclosure, technologies are generally disclosed for these types of transmission or prime movers.
(36) One example is a transmission that may be used for a bicycle. This disclosure may be used on any mechanical device that transfers power using a belt or a chain. Examples include motorcycles, three-or-four wheeled all-terrain vehicles, and pedal-driven three- or four-wheeled vehicles. The principles disclosed here could be applied to vary the size of the pulleys in conveying long continuous materials, such as in cloth, paper or film within a camera or a projector. Many other examples are possible.
(37) The transmission includes a rigid base plate for rotating about a central axis of rotation, and a plurality of adjustment glide tracks attached between an outer portion of the rigid base plate and a central portion of the rigid base plate. Each of the plurality of adjustment glide tracks includes at least two locking notches, and a plurality of gear segments. Each one of the plurality of gear segments has a plurality of teeth for engaging a drive chain, is attached to said rigid base plate to allow said plurality of gear segments to slide radially inward and outward along one of the plurality of adjustment glide tracks, and includes a sliding pin for engaging one of the gear segments within one of the plurality of adjustment glide tracks via one of the locking notches. The transmission also includes a non-rotating control guide for engaging a sliding pin of each of the plurality of gear segments with one of the plurality of adjustment glide tracks and a control cable for movement of the non-rotating control guide by an operator of the bicycle. The operation of the control cable moves the non-rotating control guide backward or forward for engaging a sliding pin of each of the plurality gear segments, moving each of the plurality of gear segments in a direction toward the outer portion of the rigid base plate or toward the central portion of the base plate and changing an effective radius of a curved path formed by the plurality of gear segments.
(38) In one embodiment, there is also a bicycle pedal crank attached to the central portion of the rigid base plate. In another example, non-rotating control guide further comprises an inner plate and an outer plate, the inner plate and outer plate connected to the non-rotating control guide and is adapted so that the inner plate urges the sliding pin of each of the plurality of gear segments toward the outer portion of the base plate and the outer plate urges the sliding pin of each of the plurality of gear segments toward the central portion of the base plate. In one embodiment, the inner plate and outer plate are spaced apart and are mounted on the non-rotating control guide. In some embodiments where the control guide comprises an inner plate and an outer plate, the inner plate and outer plates comprise a first inner arc and a second outer arc, the first inner arc having a greater radius of curvature than the second outer arc. In some embodiments, each adjustment glide track comprises a central hollow portion contiguous with the at least two locking notches.
(39) In one embodiment, the plurality of adjustment glide tracks comprises at least two adjustment glide tracks, the at least two adjustment glide tracks joining the central portion of the rigid base plate to the outer periphery of the rigid base plate. In one embodiment, the rigid base plate comprises a wheel of a bicycle and further comprising a bicycle frame attached to the central portion of the rigid base plate, a front wheel of the bicycle attached to the bicycle frame and a bicycle chain engaging the plurality of gear segments. In one embodiment, each of the plurality of gear segments further comprises an internal spring for urging the pin into one of the locking notches. In one embodiment, the internal spring for each gear segment further comprises a mount for the spring on one side of the spring with the sliding pin mounted on a second side of the spring.
(40) One embodiment is a transmission, the transmission suitable for a device such as a bicycle. The transmission includes a wheel, a wheel, a plurality of spokes attached between a periphery of the wheel and a central portion of the wheel, each of the plurality of spokes including at least two locking notches, and a plurality of gear segments. Each one of the plurality of gear segments has a plurality of teeth, is attached to one of the plurality of spokes to allow each one of the plurality of gear segments to slide radially inward and outward along the one of the plurality of spokes, and includes a sliding pin for engaging the one of the plurality of spokes via one of the at least two locking notches. The transmission also includes a control guide for engaging a sliding pin of each of the plurality of gear segments and a control mechanism for movement of the control guide. The operation of the control mechanism moves the control guide backward or forward for engaging a sliding pin of each of the plurality of gear segments, moving each of the plurality of gear segments in a direction toward the periphery of the wheel or toward the central portion of the wheel, and changing an effective radius of a curved path formed by the plurality of gear segments.
(41) In one embodiment, the at least two locking notches are spaced between the outer periphery of and the central portion of the wheel. In one embodiment, the control mechanism comprises a control cable accessible by an operator of the bicycle. In one embodiment, the control mechanism comprises a motor and an actuator connected to the control guide. In some embodiments, such as those with a motor and an actuator, the transmission may also include a microprocessor and radio receiver operably connected to the motor. In some of these embodiments, the transmission also includes a power supply connected to the motor.
(42) In embodiments, the plurality of arc segments having a plurality of teeth is adapted for engaging a chain drive or a belt. In some embodiments, the control guide is adapted for mounting on a frame of a bicycle. In some embodiments, the control guide further comprises an inner plate and an outer plate, the inner plate and outer plate connected to the control guide and adapted so that the inner plate urges the sliding pin of each of the plurality of gear segments toward the outer portion of the base plate and the outer plate urges the sliding pin of each of the plurality of gear segments toward the central portion of the base plate. In some embodiments, the transmission also includes the frame of the bicycle.
(43) While the invention has been disclosed in connection with the preferred embodiments shown and described in detail, various modifications and improvements thereon will become readily apparent to those skilled in the art. Accordingly, the spirit and scope of the present invention is not to be limited by the foregoing examples, but is to be understood in the broadest sense allowable by law.