Medical material produced using collagen and method for producing same

Abstract

Disclosed is a medical material manufactured using collagen and a method of manufacturing the same. The method includes (1) preparing collagen using distilled water as a solvent, (2) filling a syringe with the prepared collagen and then spinning the collagen through a syringe needle, (3) immediately immersing the spun collagen in a cross-linking solution, which is a mixture including therein a hyperosmotic agent and a cross-linking agent mixed with each other, (4) removing and then washing the collagen after cross-linking is completed, and (5) removing and then drying the collagen after the washing is completed. When the collagen is spun and processed into the form of a thread and the spun thread is then cross-linked, the cross-linked collagen thread has increased strength compared to before cross-linking, and the shape thereof is retained in an aqueous solution.

Claims

1. A method of manufacturing a medical material using a collagen, comprising: (1) preparing the collagen using distilled water as a solvent; (2) filling a syringe with the prepared collagen and then spinning the collagen through a syringe needle; (3) immediately immersing or exposing the spun collagen in or to a cross-linking solution, which is a mixture including therein a hyperosmotic agent and a cross-linking agent mixed with each other; (4) removing and then washing the collagen after cross-linking is completed; and (5) removing and then drying the collagen after the washing is completed, wherein: the hyperosmotic agent is glycerol and the cross-linking agent is glutaraldehyde, and a ratio of the glycerol and the glutaraldehyde for manufacturing the cross-linking solution is set so that the glutaraldehyde is included in an amount of 2% (v/v) based on the glycerol as the solvent.

2. A method of manufacturing a medical material using a collagen, comprising: preparing the collagen using distilled water as a solvent; immediately exposing the collagen to a cross-linking solution, which is a mixture including therein a hyperosmotic agent and a cross-linking agent mixed with each other; and drying the collagen, wherein: the hyperosmotic agent is glycerol and the cross-linking agent is glutaraldehyde, and a ratio of the glycerol and the glutaraldehyde for manufacturing the cross-linking solution is set so that the glutaraldehyde is included in an amount of 2% (v/v) based on the glycerol as the solvent.

3. The method of claim 1, wherein the collagen is included at a concentration of 1 to 15(%, w/v).

4. The method of claim 1, wherein the spinning of step (2) is performed so that the collagen is spun into a thread and the spun thread has a thickness of 100 nm to 10 mm.

5. The method of claim 1, wherein a cross-linking time is 1 minute to 48 hours.

6. The method of claim 1, wherein the washing of step (4) includes exposure to any one selected from among PBS (phosphate-buffered saline), methanol, ethanol, distilled water, acetone, distilled water, and a physiological saline solution.

7. The method of claim 1, wherein the drying is performed using any one selected from among freeze-drying, dry-heat drying, and natural drying.

8. The method of claim 1, wherein the collagen is used as any one selected from among medical threads, medical films, suture threads, dental materials, supports, tissue replacement materials, tissue-restorative materials, adhesion barriers, hemostatic materials, drug delivery carriers, and stiffeners.

9. A medical material manufactured using a collagen according to the manufacturing method of claim 1.

10. The method of claim 2, wherein the collagen is included at a concentration of 1 to 15(%, w/v).

11. The method of claim 2, wherein a cross-linking time is 1 minute to 48 hours.

12. The method of claim 2, wherein the drying is performed using any one selected from among freeze-drying, dry-heat drying, and natural drying.

13. The method of claim 2, wherein the collagen is used as any one selected from among medical threads, medical films, suture threads, dental materials, supports, tissue replacement materials, tissue-restorative materials, adhesion barriers, hemostatic materials, drug delivery carriers, and stiffeners.

Description

DESCRIPTION OF DRAWINGS

(1) FIG. 1(a) is a view showing a manufacturing process using a conventional 3D printing technology;

(2) FIG. 1(b) is a view showing a process of manufacturing a conventional collagen hemostatic fiber;

(3) FIG. 2 is a flowchart showing a method of manufacturing a medical material

(4) using the collagen applied to the present invention;

(5) FIG. 3 is a mimetic view showing the method of manufacturing the medical material

(6) using the collagen applied to the present invention;

(7) FIG. 4 is a mimetic view showing the manufacture of a collagen thread using a hyperosmotic agent and a cross-linking agent according to the present invention;

(8) FIG. 5 is a mimetic view showing the principle of action of a cross-linking solution (a mixture solution of a hyperosmotic agent and a cross-linking agent)

(9) according to the present invention;

(10) FIG. 6 shows a collagen thread manufactured according to the present invention;

(11) FIG. 7 shows a collagen thread spun so as to have various thicknesses according to the present invention;

(12) FIG. 8 is a graph showing the tensile strength of the collagen thread manufactured under various conditions;

(13) FIG. 9 shows a collagen film manufactured according to the present invention;

(14) FIG. 10 shows a support manufactured according to the present invention; and

(15) FIG. 11 is a graph showing the tensile strength of the collagen film manufactured according to the present invention.

DESCRIPTION OF REFERENCE NUMERALS IN THE DRAWINGS

(16) S 100: Step of preparing collagen

(17) S 200: Spinning step

(18) S 300: Immersion step

(19) S 400: Washing step

(20) S 500: Drying step

BEST MODE

(21) A medical material manufactured using the collagen applied to the present invention and a method of manufacturing the same are constituted as shown in FIGS. 2 to 11.

(22) In the following description of the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.

(23) In addition, the following terms are terms set in consideration of functions in the present invention, and may vary depending on the intention or custom of the producer. Accordingly, the definitions thereof should be made based on the contents throughout the present specification.

(24) Further, since the size and thickness of each component shown in the drawings are arbitrarily shown for convenience of description, the present invention is not necessarily limited to what is shown in the drawings.

(25) First, in the present invention, processing into a variety of forms must be performed in order to apply collagen to the human body. The present invention is technology for manufacturing a collagen thread, and the collagen thread is capable of being variously processed and applied due to the nature of the thread form. For example, the collagen may be used in the form of a thread, or may be used in the form of a fabric after being woven. Alternatively, the collagen is layered using 3D printing, subjected to electrospinning, or processed in various other forms. Examples of medical fields to which collagen threads in the forms described above are applicable include suture threads, dental materials, tissue replacement materials, adhesion bathers, hemostatic materials, drug delivery carriers, and films.

(26) In general, in order to apply the collagen to the human body in a solid state, it is necessary to formulate the collagen into a specific form. Collagen is inherently soluble in water. In order to prevent this, a cross-linking step is required during the collagen formulation step. Cross-linking serves to induce physical and chemical bonds between collagen molecules, thus connecting the collagen molecules to each other. Collagen that has undergone cross-linking is not easily dissolved in water and tends to increase in strength. Collagen thread, in particular, has a thin one-dimensional structure and thus the strength thereof is low. Therefore, special cross-linking measures are needed to increase the strength thereof.

(27) Meanwhile, collagen is opaque in an aqueous solution. This is because many collagen molecules clump together in a fibrous form, causing ‘collagen fiberizing’. ‘Collagen fibers’, generated as a result of ‘collagen fiberizing’, have a very dense and large structure.

(28) When a hyperosmotic agent is added to the ‘collagen fibers’ that become opaque due to the ‘collagen fiberizing’, the ‘collagen fibers’ become transparent. The reason for this is that the hyperosmotic agent dissociates the ‘collagen fibers’ to thus maintain the form of ‘collagen molecules’ instead of the form of ‘collagen fibers’.

(29) In terms of cross-linking of the collagen, since the ‘collagen fibers’ have a very dense structure, a cross-linking agent does not penetrate the ‘collagen fibers’, resulting in limited cross-linking between the ‘collagen fibers’. However, when the hyperosmotic agent is added, the ‘collagen fibers’ are dissociated, causing cross-linking between the ‘collagen molecules’ instead of cross-linking between the ‘collagen fibers’. Accordingly, a more densely cross-linked structure is formed.

(30) Moreover, in the present invention, the cross-linking must be performed in order to increase the strength of the collagen threads. However, the collagen molecules for performing collagen fiberizing have a very dense structure, so that the cross-linking agent does not penetrate the fibers. In order to solve this problem, the hyperosmotic agent is used to perform both dissociation of collagen fiberizing and cross-linking, thus forming a dense cross-linked structure between the collagen molecules.

(31) The collagen that is not cross-linked is easily dissolved in water and is not strong. However, in the case of using the hyperosmotic agent and the cross-linking agent according to the above-described method, the collagen thread has a very dense cross-linked structure, so that the collagen thread is not dissolved in water and exhibits very high strength.

(32) When the hyperosmotic agent was not actually used but only the cross-linking agent was used, as shown in the top picture of FIG. 4, since the collagen thread was not dissolved in water but the strength thereof was very weak, the collagen thread was inappropriate for use as a thread. Further, when the cross-linking agent was not used but only the hyperosmotic agent was used, collagen fiberizing was suppressed, but the cross-linking effect was not exhibited. However, when both the hyperosmotic agent and the cross-linking agent were used, as shown in the bottom picture of FIG. 4, it was possible to obtain a collagen thread that was not dissolved in water and had a very high strength.

(33) Hereinafter, the manufacturing method of the present invention will be described below.

(34) (First Constitution of the Manufacturing Method of the Present Invention)

(35) In order to manufacture a medical material using collagen,

(36) the collagen is prepared using distilled water as a solvent.

(37) Thereafter, the collagen is immediately exposed to a cross-linking solution, which is a mixture including therein a hyperosmotic agent and a cross-linking agent mixed with each other.

(38) Subsequently, the collagen is dried, whereby a method of manufacturing the medical material using the collagen is provided.

(39) (Second Constitution of the Manufacturing Method of the Present Invention)

(40) In the present invention, in order to manufacture a medical material using collagen,

(41) (1) the collagen is prepared using distilled water as a solvent.

(42) It is preferable that the collagen in the step (1) be included at a concentration of 1 to 15(%, w/v).

(43) That is, when the concentration of the collagen is less than 1%, the strength required for threads or films is not ensured. When the concentration of the collagen is 15% or more, the collagen is not capable of being spun through a syringe due to the increased density thereof. Accordingly, it is preferable that the concentration of the collagen be 1 to 15 (%, w/v).

(44) (2) A syringe is filled with the prepared collagen, and the collagen is then spun using a syringe needle.

(45) Preferably, the spinning the step (2) is performed so that the collagen is spun into a thread and so that the spun thread has a thickness of 100 nm to 10 mm.

(46) That is, it is possible to manufacture a thread or film having any thickness, but the thickness range that can be actually used as a thread or film is preferably 100 nm to 10 mm, which is a set range level.

(47) (3) The spun collagen is immediately immersed in a cross-linking solution, which is a mixture including therein the hyperosmotic agent and the cross-linking agent mixed with each other.

(48) In the case of the cross-linking solution of step (3), the ratio of the hyperosmotic agent and the cross-linking agent for manufacturing the cross-linking solution is set so that the cross-linking agent is included in an amount of 0.1 to 10% (v/v) based on the hyperosmotic agent as a solvent, and the concentration of the cross-linking solution is a concentration of glutaraldehyde including glycerol as a solvent.

(49) In the present invention, the lower the concentration of the cross-linking solution (0.1% or less), the longer the cross-linking time, and the higher the concentration of the cross-linking solution (10% or more), the shorter the cross-linking time. Accordingly, when the concentration of the cross-linking solution is 0.1 to 10%, an optimum cross-linking time that is capable of being used industrially may be obtained. Therefore, the range of the cross-linking solution is set as described above.

(50) In addition, the hyperosmotic agent applied to the present invention includes any one selected from among glycerol, isosorbide, mannitol, and urea.

(51) Further, it is preferable that the cross-linking agent applied to the present invention include any one selected from among glutaraldehyde, carbodiimide, and epoxy mixtures (epoxy compounds).

(52) In particular, it is preferable that a cross-linking time of the step (3) range from 1 minute to 48 hours.

(53) That is, the cross-linking time varies depending on the concentration of the cross-linking solution. However, typically, when the cross-linking time is less than 1 minute, the strength is reduced. When the cross-linking time is more than 48 hours, the collagen is excessively hardened. Therefore, the range of the cross-linking time that is capable of being used industrially is preferably set to 1 minute to 48 hours.

(54) (4) The collagen is removed and then washed after cross-linking is completed.

(55) In the present invention, it is preferable that the washing of the step (4) include exposure to any one selected from among PBS (phosphate-buffered saline), methanol, ethanol, distilled water, acetone, distilled water, and a physiological saline solution.

(56) (5) The collagen is removed and then dried after the washing is completed, thereby manufacturing a medical material using the collagen.

(57) In the present invention, it is preferable that the drying of the step (5) be performed using any one selected from among freeze-drying, dry-heat drying, and natural drying.

(58) Finally, in the present invention, the collagen may be used as any one selected from among medical threads, medical films, suture threads, dental materials, supports, tissue replacement materials, tissue-restorative materials, adhesion bathers, hemostatic materials, drug delivery carriers, and stiffeners.

(59) Meanwhile, the present invention may be variously modified, and may take various forms in applying the above constitutions.

(60) In addition, it is to be understood that the present invention is not limited to the specific forms referred to in the above description, but rather includes all modifications, equivalents, and substitutions within the spirit and scope of the present invention as defined by the appended claims.

(61) The functional effects of the medical material manufactured using the collagen of the present invention constituted as described above and the method of manufacturing the same will be described below.

(62) First, in the present invention, when the collagen is spun and processed into the form of a thread and the spun thread is then cross-linked, the cross-linked collagen thread has increased strength compared to before cross-linking, and the shape thereof is retained in an aqueous solution. Accordingly, various applications thereof as a medical thread and a support are possible.

(63) FIG. 2 is a flowchart showing a method of manufacturing a medical material using the collagen applied to the present invention for this purpose.

(64) In addition, FIG. 3 is a mimetic view showing the method of manufacturing the medical material using the collagen applied to the present invention. After cross-linking, structural fluidity is provided, and the collagen is not soluble in water.

(65) Further, FIG. 4 is a mimetic view showing the manufacture of a collagen thread using the hyperosmotic agent and the cross-linking agent according to the present invention. Conventionally, it is impossible to perform cross-linking due to the poor physical properties thereof, but excellent physical properties are ensured in the present invention.

(66) In addition, FIG. 5 is a mimetic view showing the principle of action of the cross-linking solution (the mixture solution of the hyperosmotic agent and the cross-linking agent) according to the present invention, and shows limited cross-linking and sufficient cross-linking.

(67) Moreover, FIG. 6 is an enlarged picture of the collagen thread manufactured according to the present invention.

(68) In addition, FIG. 7 is an enlarged picture of the collagen thread spun so as to have various thicknesses according to the present invention.

(69) In particular, FIG. 8 is a graph showing the tensile strength of the collagen thread manufactured under various conditions. A 9(%, w/v) collagen [g/ml*100(%, w/v), a solution containing 9 g of the collagen per 100 ml of the solution] was used. The collagen thread was manufactured for each of the conditions of the cross-linking time (10 minutes and 30 minutes) and the cross-linking solution concentration (1% (v/v), 2% (v/v), 4% (v/v) [glycerol and glutaraldehyde were mixed at volume ratios of 99:1, 98:2, and 96:4]).

(70) The concentration of the cross-linking solution means the concentration of glutaraldehyde including glycerol as a solvent.

(71) Finally, FIG. 9 shows the collagen film manufactured according to the present invention, FIG. 10 shows the support manufactured according to the present invention, and FIG. 11 is a graph showing the tensile strength of the collagen film manufactured according to the present invention.

MODE FOR INVENTION

(72) Hereinafter, the Examples of the present invention will be described below.

Example

(73) First, in the present invention, collagen having a concentration of 1 to 15(%, w/v), in which distilled water is used as a solvent [g/ml*100(%, w/v), a solution containing 1 to 15 g of collagen per 100 ml of the solution], is prepared.

(74) More preferably, collagen having a concentration of 2 to 10(%, w/v) [g/ml*100(%, w/v), a solution containing 2 to 10 g of collagen per 100 ml of the solution] is prepared.

(75) Thereafter, in the present invention, a syringe is filled with the prepared collagen, and the collagen is then spun through a syringe needle or thinly spread on a Petri dish.

(76) Subsequently, in the present invention, a collagen thread or film is immediately immersed in a cross-linking solution. The cross-linking solution is a solution in which a hyperosmotic agent as a solvent and a cross-linking agent at a concentration of 0.1 to 10% (v/v) are mixed [a solution in which glycerol and glutaraldehyde are mixed at a volume ratio of 99.9:0.1 to 90:10].

(77) In the present Example, glycerol was used as the hyperosmotic agent and glutaraldehyde was used as the cross-linking agent.

(78) More preferably, the mixing is performed at a ratio of 1 to 5% (v/v).

(79) Thereafter, in the present invention, the collagen thread or film is immersed in the cross-linking solution for about 1 minute to 48 hours.

(80) Subsequently, in the present invention, the collagen thread and film are removed and then washed with PBS or distilled water after cross-linking is completed.

(81) Finally, in the present invention, the collagen thread and film are removed and then dried after the washing is completed.

(82) In another Example of the present invention,

(83) the collagen thread and film manufactured in the above-described Example are processed into tissue-restorative biomaterials.

(84) Examples of processing include agglomeration performed to obtain a specific shape for the purpose of use as a tissue replacement material or a support, weaving for the purpose of use as a wound dressing, a hemostatic material, or a tissue-restorative material, cutting into predetermined sizes for the purpose of use as a medical thread or a suture thread, and processing for the purpose of use as a stiffener in different types of medical devices.

(85) In the present invention described above, the following comparison table is obtained.

(86) TABLE-US-00001 TABLE 1 Typical Collagen thread of medical Classification Present invention similar patent thread Electrospinning Contents Cross-linking after Dehydration after Threads Collagen and collagen is spun collagen is spun including polymer are spun into threads into threads other into a matrix form polymers Characteristics Thread form - Thread form - No tissue- Matrix form (not Tissue-restorative Expected to be restorative thread form) ability (collagen) - soluble in water ability High strength - Not (No cross-linking) soluble in water

(87) As a result, the cross-linking solution applied to the present invention is not provided in the conventional technology, and when the cross-linking solution of the present invention is used, the effect of imparting excellent physical properties to the collagen thread is obtained.

INDUSTRIAL APPLICABILITY

(88) The technical idea of a medical material manufactured using collagen and a method of manufacturing the same according to the present invention is capable of repeatedly producing the same result in practice. In particular, the present invention may be carried out to promote technological development, thus contributing to industrial development. Thus, the present invention is well worth protecting.