A SIMPLE METAL-ORGANIC FRAMEWORK FOR THE SELECTIVE ADSORPTION OF CARBON DIOXIDE FROM FLUE GAS
20240278207 ยท 2024-08-22
Assignee
- c/o National University of Singapore (Singapore, SG)
- Agency For Science, Technology And Research (Singapore, SG)
Inventors
- Dinesh Mullangi (Singapore, SG)
- Zeyu Deng (Singapore, SG)
- Yuxiang Wang (Singapore, SG)
- John Wang (Singapore, SG)
- Pieremanuele CANEPA (Singapore, SG)
- Dan Zhao (Singapore, SG)
- Anthony Kevin Cheetham (Singapore, SG)
- Fengxia WEI (Singapore, SG)
Cpc classification
B01D2253/204
PERFORMING OPERATIONS; TRANSPORTING
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3483
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28011
PERFORMING OPERATIONS; TRANSPORTING
B01D2253/306
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28057
PERFORMING OPERATIONS; TRANSPORTING
B01J20/226
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/28061
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28064
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Discloses herein is an activated metal-organic framework of formula as defined in the application, and the metal organic framework has a BET surface area of from 250 to 1,000 m.sup.2/g as obtained from a 298 K CO.sub.2 sorption isotherm. In a particular embodiment, the activated metal-organic framework is aluminium formate (Al(HCOO).sub.3) or vanadium formate (V(HCOO).sub.3).
Claims
1. An activated metal-organic framework of formula I: ##STR00005## where: X is a metal in the +3 oxidation state; Y is one or more metals in the +3 oxidation state, provided that each of the metals that represent X are different to each of the one or metals that represent Y; x is from 0 to 0.9999, wherein Z is selected from the group consisting of: HCOO.sup.?, R.sup.1COO.sup.?, H.sub.2PO.sub.2.sup.?, NO.sub.2.sup.?, ##STR00006## R.sup.1 is C.sub.1 to C.sub.6 alkyl; and the metal-organic framework has a BET surface area of from 250 to 1,000 m.sup.2/g as obtained from a 298 K CO.sub.2 sorption isotherm.
2. The metal-organic framework of formula I according to claim 1, wherein the BET surface area is from 500 to 600 m.sup.2/g.
3. The metal-organic framework of formula I according to claim 1, wherein the metal-organic framework has a set of unit-cell parameters where a=b=c=from 11.303 to 11.894 ?, ?=?=?=90?, Volume=from 1562 to 1600 ?.sup.3, space group: I m-3.
4. The metal-organic framework of formula I according to claim 1, wherein x is from 0 to 0.99.
5. The metal-organic framework of formula I according to claim 1, wherein X is selected from Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, Tl, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu.
6. The metal-organic framework of formula I according to claim 5, wherein X is Al.
7. The metal-organic framework of formula I according to claim 1, wherein Y, when present, is selected from one or more of the group consisting of Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, Tl, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu.
8. The metal-organic framework of formula I according to claim 7, wherein Y, when present, is Fe.
9. The metal-organic framework of formula I according to claim 1, wherein Z is selected from the group consisting of: HCOO.sup.?, R.sup.1COO.sup.?, H.sub.2PO.sub.2.sup.?, and NO.sub.2.sup.?.
10. The metal-organic framework of formula I according to claim 9, wherein Z is HCOO.sup.?.
11. The metal-organic framework of formula I according to claim 1, wherein the metal-organic framework displays a CO.sub.2 adsorption value of from 3 to 6 m mmol/g at 298 K and under 1 atmosphere of CO.sub.2.
12. The metal-organic framework of formula I according to claim 1, wherein the metal-organic framework displays a CO.sub.2 adsorption value of from 2 to 3 mmol/g and from 90 to 150 selectivity over N.sub.2 at 298 K and under 1 atmosphere of total pressure provided by a gas stream of 15% CO.sub.2 and 85% N.sub.2 vol:vol.
13. The metal-organic framework of formula I according to claim 1, wherein the metal-organic framework displays an O.sub.2 adsorption value of from 0.5 to 4 mmol/g at 298 K and under 1 atmosphere of O.sub.2.
14. The metal-organic framework of formula I according to claim 1, wherein it is selected from: (a) Al(HCOO).sub.3; (b) Al.sub.0.75Fe.sub.0.25(HCOO).sub.3; (c) Al.sub.0.5Fe.sub.0.5(HCOO).sub.3; (d) Al.sub.0.25Fe.sub.0.75(HCOO).sub.3; and (e) Al.sub.0.15Fe.sub.0.85(HCOO).sub.3; (f) V(HCOO).sub.3; and (g) V.sub.0.3Al.sub.0.7(HCOO).sub.3.
15. A method of adsorbing CO.sub.2 and/or O.sub.2 from a gas, comprising subjecting a metal-organic framework of formula I according to claim 1 to a flow of a gas comprising one or both of CO.sub.2 and O.sub.2.
16. The method according to claim 15, wherein the gas further comprises nitrogen and water vapour.
17. The method according to claim 15, wherein the gas has a relative humidity of from less than or equal to 25% to 90%.
18. The method according to claim 17, wherein the gas has a relative humidity of less than or equal to 25%.
19. A method of releasing CO.sub.2 and/or O.sub.2 from a metal-organic framework of formula I according to claim 1 to which CO.sub.2 and/or O.sub.2 has been adsorbed, the process comprising: (a) providing a metal-organic framework of formula I to which CO.sub.2 and/or O.sub.2 has been adsorbed; and (b) activating it by subjecting it to: (i) a temperature of from 90 to 160? C. under reduced pressure for a period of time; or (ii) a temperature of from 170 to 250? C. under 1 atmosphere pressure for a period of time.
20. A method of obtaining an activated metal-organic framework of formula I according to claim 1, the method comprising the steps of: (a) providing an unactivated metal-organic framework of formula I; and (b) activating it by subjecting it to: (i) a temperature of from 90 to 160? C. under reduced pressure for a period of time; or (ii) a temperature of from 170 to 250? C. under 1 atmosphere pressure for a period of time, for a period of time, whereby the BET surface area of the metal-organic framework of formula I is increased to a value of from 500 to 600 m.sup.2/g as obtained from a 298 K CO.sub.2 sorption isotherm following step (b).
Description
DRAWINGS
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DESCRIPTION
[0114] Some or all of the problems have been surprisingly solved through the use of some of the simplest metal-organic frameworks possible. Thus, in a first aspect of the invention, there is provided an activated metal-organic framework of formula I:
##STR00003## [0115] where: [0116] X is a metal in the +3 oxidation state; [0117] Y is one or more metals in the +3 oxidation state, provided that each of the metals that represent X are different to each of the one or metals that represent Y; [0118] x is from 0 to 0.9999, wherein [0119] Z is selected from the group consisting of: NO.sub.2.sup.? and, more particularly, HCOO.sup.?, R.sup.1COO.sup.?, H.sub.2PO.sub.2.sup.?,
##STR00004## [0120] R.sup.1 is C.sub.1 to C.sub.6 alkyl; and [0121] the metal-organic framework has a BET surface area of from 250 to 1,000 m.sup.2/g as obtained from a 298 K CO.sub.2 sorption isotherm.
[0122] The metal-organic frameworks disclosed herein have been surprisingly found to provide a stable and affordable adsorbent material that can capture CO.sub.2 from a flue gas (e.g., a flue-gas having water vapour in the range of from less than or equal to 25% to 90% relative humidity). Similarly, the metal-organic frameworks disclosed herein have been surprisingly found to provide a simple sorbent material for the selective adsorption of O.sub.2 from air (e.g., relative to nitrogen).
[0123] In embodiments herein, the word comprising may be interpreted as requiring the features mentioned, but not limiting the presence of other features. Alternatively, the word comprising may also relate to the situation where only the components/features listed are intended to be present (e.g., the word comprising may be replaced by the phrases consists of or consists essentially of). It is explicitly contemplated that both the broader and narrower interpretations can be applied to all aspects and embodiments of the present invention. In other words, the word comprising and synonyms thereof may be replaced by the phrase consisting of or the phrase consists essentially of or synonyms thereof and vice versa.
[0124] The phrase, consists essentially of and its pseudonyms may be interpreted herein to refer to a material where minor impurities may be present. For example, the material may be greater than or equal to 90% pure, such as greater than 95% pure, such as greater than 97% pure, such as greater than 99% pure, such as greater than 99.9% pure, such as greater than 99.99% pure, such as greater than 99.999% pure, such as 100% pure.
[0125] As used herein, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a composition includes mixtures of two or more such compositions, reference to an oxygen carrier includes mixtures of two or more such oxygen carriers, reference to the catalyst includes mixtures of two or more such catalysts, and the like.
[0126] Unless otherwise stated, the term alkyl refers to an unbranched or branched, acyclic and saturated hydrocarbyl radical. The alkyl group is preferably C.sub.1-6 alkyl (such as ethyl, propyl (e.g., n-propyl or isopropyl), butyl (e.g., branched or unbranched butyl), pentyl or, more preferably, methyl). More particularly when alkyl is C.sub.3-6 alkyl, it may be a branched alkyl chain.
[0127] The activated metal-organic framework of formula I as disclosed herein can be shaped into pellets, spheres, cylinders, or other architectures, and packed into adsorption beds for pressure or temperature swing adsorption. The activated metal-organic framework of formula I as disclosed herein can also be coated onto substrates such as polymers, ceramics, or metals for adsorption purposes. The activated metal-organic framework of formula I as disclosed herein can also be incorporated into polymer matrices for adsorption or membrane processes. The activated metal-organic framework of formula I as disclosed herein can also be synthesized directly on any substrate or surface. The metal-organic framework of formula I can be processed into different 3D shapes or architectures.
[0128] The term activated metal-organic framework when used herein refers to a metal-organic framework where materials that block the MOF's channels (e.g., from formation and/or sorption) are removed. As noted this may be achieved through the application of heat alone or by the application of vacuum and heat for a suitable period of time. The exact conditions can be readily determined by a person skilled in the art considering the entire disclosure of the application as filed.
[0129] The activated nature of the metal-organic framework may be established by measuring the resulting BET surface area of metal-organic framework as-made (or after use in sorption) and following the treatments described above. If the BET surface area has increased, then the metal-organic framework may be considered to have been activated. Additionally or alternatively, the unit-cell parameters of the metal-organic framework may be used for this purpose too.
[0130] The BET surface area may be obtained using a CO.sub.2 sorption isotherm at 298 K. The BET surface area may range from 250 to 1,000 m.sup.2/g, which can be tuned through pore configurations and/or surface modifications. Examples of particular BET surface areas that may be mentioned herein include, but are not limited to 500 to 600 m.sup.2/g, such as from 514 to 599 m.sup.2/g, such as, from 582 to 599 m.sup.2/g. A skilled person will understand how to conduct a CO.sub.2 sorption isotherm at 298 K and further details may be found in the examples section below.
[0131] At least some of the metal-organic frameworks disclosed herein may have the following unit-cell parameters: a=b=c=from 11.303 to 11.894 ?, ?=?=?=90?, Volume=from 1562 to 1600 ?.sup.3, space group: I m-3. As will be appreciated, the crystal system or space group may change depending on ligand and metal combination.
[0132] Any suitable metal in the +3 oxidation state may be used herein. Examples of such metals include, but are not limited to Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, TI, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu.
[0133] The value of x may range from 0 to 0.9999. For example, x may be from 0 to 0.99, such as, from 0.25 to 0.85. Particular point values of x that may be mentioned herein include 0.25, 0.50, 0.75 and 0.85. As will be appreciated, this approach essentially results in X being doped by Y (or vice versa, depending on the relative amounts of X and Y). It is believed that such doped metal-organic frameworks may display enhanced adsorption for CO.sub.2, O.sub.2 etc.
[0134] For the avoidance of doubt, it is explicitly contemplated that where several numerical ranges related to the same feature are cited herein, that the end points for each range are intended to be combined in any order to provide further contemplated (and implicitly disclosed) ranges.
[0135] Thus, for the values of x mentioned herein, there is disclosed the following ranges for x: [0136] from 0 to 0.25, from 0 to 0.50, from 0 to 0.75, from 0 to 0.85, from 0 to 0.99, from 0 to 0.9999; [0137] from 0.25 to 0.50, from 0.25 to 0.75, from 0.25 to 0.85, from 0.25 to 0.99, from 0.25 to 0.9999; [0138] from 0.50 to 0.75, from 0.50 to 0.85, from 0.50 to 0.99, from 0.50 to 0.9999; [0139] from 0.75 to 0.85, from 0.75 to 0.99, from 0.75 to 0.9999; [0140] from 0.85 to 0.99, from 0.85 to 0.9999; and [0141] from 0.99 to 0.9999.
[0142] As noted herein, the lists of metals for X and Y may be the same list of metals. However, it is explicitly contemplated that when X is a metal, Y is not the same metal.
[0143] As noted herein, Y may be one or more metals (e.g., two metals). When Y is one or more metals, any suitable proportion of said metals may be used. For example, when there are two metals, Y may be represented by Y.sub.1-yY.sub.y, where the values of y may be the same as the values of x discussed above.
[0144] In particular embodiments that may be mentioned herein, Y may be a single metal (that differs from the metal of X).
[0145] In particular embodiments of the invention, X may be selected from Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, TI, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu. In particular embodiments that may be mentioned herein, X may be Al.
[0146] In particular embodiments of the invention, Y may be selected from Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, TI, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, with the caveat that Y is not the same metal as X. For example, when present, Y may be selected from [0147] (a) one or more of the group consisting of Al, TI, Fe, Ga, In, Mn, V and Cr; [0148] (b) one or more of the group consisting of Fe, Ga, In, Mn, V and Cr; [0149] (c) from the group consisting of Al, TI, Fe, Ga, In, Mn, V and Cr; or [0150] (d) from the group consisting of Fe, Ga, In, Mn, V and Cr.
[0151] As will be appreciated, (a) and (b) above allow for the presence of 2 or more (e.g., 2, 3 or 4 metals as Y), while (c) and (d) only allow for the presence of one metal as Y.
[0152] In particular embodiments that may be mentioned herein, Y, when present, may be Fe.
[0153] In certain embodiments, Z may be selected from the group consisting of: HCOO.sup.?, R.sup.1COO.sup.?, H.sub.2PO.sub.2.sup.?, and NO.sub.2.sup.?. In particular embodiments, Z may be selected from the group consisting of: [0154] HCOO.sup.?, R.sup.1COO.sup.?, and H.sub.2PO.sub.2.sup.?. In particular embodiments of the invention Z may be HCOO.sup.?.
[0155] The metal-organic framework of formula I disclosed herein may display a CO.sub.2 adsorption value of from 3 to 6 (e.g., from about 4 to about 5) mmol/g at 298 K and under 1 atmosphere of CO.sub.2. In certain embodiments, this CO.sub.2 adsorption value may be obtainable with a gas that has a relative humidity of from less than or equal to 25% to 90%.
[0156] In certain embodiments, the metal-organic framework of formula I disclosed herein may display a CO.sub.2 adsorption value of from 2 to 3 (e.g., about 2.3) mmol/g and from 90 to 150 (e.g., about 100) selectivity over N.sub.2 at 298 K and under 1 atmosphere of total pressure provided by a gas stream of 15% CO.sub.2 and 85% N.sub.2 vol:vol. In certain embodiments, this CO.sub.2 adsorption value and selectivity may be obtainable with a gas that has a relative humidity of from less than or equal to 25% to 90%.
[0157] In certain embodiments, the metal-organic framework of formula I disclosed herein may display an O.sub.2 adsorption value of from 0.5 to 4 (e.g., from about 1 to about 3) mmol/g at 298 K and under 1 atmosphere of O.sub.2. In certain embodiments, this O.sub.2 adsorption value may be obtainable with a gas that has a relative humidity of from less than or equal to 25% to 90%.
[0158] In embodiments of the invention mentioned herein, the metal-organic framework of formula I may be one or more (e.g., one) selected from: [0159] (a) Al(HCOO).sub.3; [0160] (b) Al.sub.0.75Fe.sub.0.25(HCOO).sub.3; [0161] (c) Al.sub.0.5Fe.sub.0.5(HCOO).sub.3; [0162] (d) Al.sub.0.25Fe.sub.0.75(HCOO).sub.3; [0163] (e) Al.sub.0.15Fe.sub.0.85(HCOO).sub.3; [0164] (f) V(HCOO).sub.3 and; [0165] (g) V.sub.0.3Al(HCOO).sub.3.
[0166] In more particular embodiments of the invention mentioned herein, the metal-organic framework of formula I may be one or more (e.g., one) selected from: [0167] (a) Al(HCOO).sub.3; [0168] (b) Al.sub.0.75Fe.sub.0.25(HCOO).sub.3; [0169] (c) Al.sub.0.5Fe.sub.0.5(HCOO).sub.3; [0170] (d) Al.sub.0.25Fe.sub.0.75(HCOO).sub.3; and [0171] (e) Al.sub.0.15Fe.sub.0.85(HCOO).sub.3.
[0172] Aluminium formate, Al(HCOO).sub.3, an earth-abundant, inexpensive and highly porous metal-organic framework (MOF), can be obtained from a non-porous precursor. Al(HCOO).sub.3 is thermally stable to around 250? C. and is also stable in the presence of water, acids, alkalis and organic solvents. Al(HCOO).sub.3 has excellent and highly selective adsorption capacity for carbon dioxide gas in the presence of nitrogen gas and water vapour, at and above room temperature. It can be applied in the removal of carbon dioxide from flue gases in industrial combustion processes. It could also be used for the selective adsorption of molecular oxygen from air.
[0173] As noted above, Al(HCOO).sub.3 is very easy to make from readily available starting materials comprising an aqueous solution of aluminium oxide and formic acid (this also holds true for the other materials listed above, particularly those including iron and vanadium with aluminium (e.g. iron and aluminium)). Al(HCOO).sub.3 is very inexpensive compared to other metal-organic frameworks or solid sorbents that have been proposed for carbon dioxide capture.
[0174] As disclosed herein (e.g. see the examples below), Al(HCOO).sub.3 can selectively adsorb carbon dioxide from a flue gas that also contains nitrogen and water vapour. It is highly selective for CO.sub.2 compared with N.sub.2. It is also selective for the adsorption of oxygen from air. In contrast, sorbates for air separation (e.g., lithium-containing zeolites) are based upon the selective adsorption of N.sub.2 rather than O.sub.2. This requires removing the largest component in air (N.sub.2: 80%; O.sub.2 19%). It is believed that these properties also apply to the other metal-organic frameworks of formula I disclosed herein.
[0175] As disclosed herein (e.g., see the examples), Al(HCOO).sub.3 can be used with water-containing flue gases above room temperature, e.g. at 50? C., while maintaining high CO.sub.2 uptake and sorption selectivity. As noted herein, this may be particularly the case when the relative humidity of the water vapour is from less than or equal to 25% to 90%, such as less than or equal to 25% relative humidity. It is noted that many other metal-organic frameworks or solid sorbents are unstable in the presence of water vapour or lose significant CO.sub.2 uptake capacity above room temperature.
[0176] The MOFs used herein (e.g. (HCOO).sub.3) have excellent stability against corrosive gases (e.g., SO.sub.2 and NO.sub.2), while maintaining high CO.sub.2 uptake and sorption selectivity. Details of this stability may be found in the examples section below.
[0177] The metal-organic frameworks of formula I (e.g., Al(HCOO).sub.3) may be a mechanically robust material that is not particularly sensitive to water. This contrasts with other metal-organic frameworks, which tend to have poor mechanical properties and are sensitive to humidity.
[0178] In a second aspect of the invention that may be mentioned herein, there is provided a method of adsorbing CO.sub.2 and/or O.sub.2 from a gas, comprising subjecting a metal-organic framework of formula I as described herein to a flow of a gas comprising one or both of CO.sub.2 and O.sub.2, optionally wherein the gas further comprises nitrogen and water vapour. In embodiments of the invention where water vapour is present, this may be present in an amount less than or equal to 25% to 90% relative humidity.
[0179] As noted herein, while the gas used may contain water vapour in some circumstances (including up to 90% relative humidity), it may be preferred that the relative humidity of the gas is maintained at less than or equal to 25%. If this relative humidity is preferred, then for a postcombustion flue gas saturated with moisture, a drying means or apparatus may be situated upstream from the adsorbent material of formula I. For example, the drying technology may be a cooling means or apparatus and/or a condensation means or apparatus. In any event, it is noted that the compounds of formula I disclosed herein are resilient in the presence of water, meaning that they do not need special handling and storage, which makes their use in an industrial scale more practical than the conventional sorbents, which are highly hygroscopic.
[0180] The metal-organic frameworks described herein are also capable of releasing the adsorbed materials, such as CO.sub.2 and/or O.sub.2. Thus, in a third aspect of the invention, there is provided a method of releasing CO.sub.2 and/or O.sub.2 from a metal-organic framework of formula I as described herein to which CO.sub.2 and/or O.sub.2 has been adsorbed, the process comprising: [0181] (a) providing a metal-organic framework of formula I to which CO.sub.2 and/or O.sub.2 has been adsorbed; and [0182] (b) activating it by subjecting it to: [0183] (i) a temperature of from 90 to 160? C. (e.g., from 100 to 150? C., such as 120? C.) under reduced pressure for a period of time (e.g. from 1 to 2 hours); or [0184] (ii) a temperature of from 170 to 250? C. (e.g., from 175 to 185? C., such as about 180? C.) under 1 atmosphere pressure for a period of time (e.g. from 1 to 2 hours).
[0185] As an example, the metal-organic framework Al(HCOO).sub.3 containing adsorbed carbon dioxide can release the CO.sub.2 on mild heating, enabling the regeneration of the Al(HCOO).sub.3. In contrast, other metal-organic frameworks or solid sorbents are relatively unstable on heating, making their regeneration more difficult.
[0186] In a fourth aspect of the invention, there is provided a method of obtaining an activated metal-organic framework of formula I as described herein, the method comprising the steps of: [0187] (a) providing an unactivated metal-organic framework of formula I; and [0188] (b) activating it by subjecting it to: [0189] (i) a temperature of from 90 to 160? C. (e.g., from 100 to 150? C., such as 120? C.) under reduced pressure for a period of time (e.g. from 1 to 2 hours); or [0190] (ii) a temperature of from 170 to 250? C. (e.g., from 175 to 185? C., such as about 180? C.) under 1 atmosphere pressure for a period of time (e.g. from 1 to 2 hours). [0191] for a period of time, whereby the BET surface area of the metal-organic framework of formula I is increased to a value of from 500 to 600 m.sup.2/g as obtained from a 298 K CO.sub.2 sorption isotherm following step (b).
[0192] Any parameters for measurement disclosed herein may be derived from the experimental section below. Further details of the methods of preparation and use may be found in the experimental section below.
[0193] Further aspects and embodiments of the invention will now be discussed by reference to the following non-limiting examples below.
EXAMPLES
Materials
[0194] The gas cylinders of Ar (99.95%), 15/85 CO.sub.2/N.sub.2 mixed gas, N.sub.2 (99.95%), and He (99.95%) were purchased from Air Liquide Singapore Pte Ltd. Aluminium hydroxide (Al(OH).sub.3), formic acid (>96%), FeCl.sub.3.Math.6H.sub.2O, VCl.sub.3, vanadium acetylacetonate, ethanol, dihydroxyterephthalic acid, nickel acetate tetrahydrate, 2,5-dihydroxyterephthalic acid, ZrOCl.sub.2.Math.8H.sub.2O, acetic acid, methanol, acetonitrile, tetrahydrofuran, acetone, H.sub.2SO.sub.4, HCl, HNO.sub.3, and NaOH were purchased from Sigma-Aldrich, Singapore. Formic acid (>98%) was purchased from TCI-Chemicals, Japan.
Analytical Techniques
Inductively Coupled Plasma Mass Spectrometry (ICP-MS)
[0195] ICP analysis was carried out on Perkin Elmer Avio 500 Inductively Coupled Plasma-Optical Emission Spectrometer (ICP-OES). Sample was digested with HNO.sub.3/HCl (1:3) on a hotplate for 1 h and topped up to 10 mL with H.sub.2O. A clear solution was observed prior to analysis.
CHNS Elemental Analysis
[0196] CHNS elemental analysis was carried out on ThermoFisher Scientific FlashSmart CHNS Elemental Analyser. Sample was digested with HNO.sub.3/HCl (1:3) on a hotplate for 1 h and topped up to 10 mL with H.sub.2O, a Clear solution was observed prior to analysis.
XRD for Stability Analysis
[0197] PXRD patterns were measured on a Bruker D8 ADVANCED diffractometer with Cu K? radiation (?=1.5418 ?, 40 kV and 40 mA). All the PXRD patterns were recorded from 10? to 60? (20) with a step of 0.02? and a scan speed of 1 s/step under ambient condition.
TGA
[0198] TGA measurements were carried out on Q500 Thermogravimetry Analyzer. The TGAs analysis was performed under a N.sub.2 gas flow (60 mL/min+40 mL/min, purge+protective). Both the samples (as-made Al(HCOO).sub.3 and ALF (?15 mg) were heated from room temperature to 400? C. (673 K) with a heating rate of 10? C./min.
TGA on 85/85 Humid Water Treated ALFs
[0199] TGA was carried out on a Q500 Thermogravimetry Analyzer. All the TGA analyses were done under the N.sub.2 gas flow (60 mL/min+40 mL/min, purge+protective). Post 85/85 humid water treated ALFs (?15 mg) were heated from room temperature to 400? C. (673 K) with a heating rate of 5? C./min.
Single-Crystal X-Ray Diffraction (SC-XRD)
[0200] SC-XRD data were measured on the sample at 200? C. (473 K) using a Bruker AXS D8 Venture Mo microfocus source equipped with a Photon 100 CMOS active pixel sensor detector. The data collection and integration were achieved through the APEX3 software. The structures were solved by direct methods, and refinement of the structure was performed by least squares procedures on weighted F2 values using the SHELXL-2014 program package included in the WinGx system programs for Windows (G. M. Sheldrick, Acta Cryst. 2015, 71, 3-8).
General Procedure for Density-Functional Theory (DFT) Calculations
[0201] DFT calculations were performed using the Vienna ab initio Simulation Package (VASP) code (G. Kresse & J. Furthm?ller, Phys. Rev. B. 1996, 54, 11169; and G. Kresse & J. Furthm?ller, Comput. Mater. Sci. 1996, 6, 15-50) with the projected augmented wave (PAW) pseudopotentials (P. E. Bl?chl, Phys. Rev. B. 1994, 50, 17953; and G. Kresse & J. Hafner, J. Condens. Matter Phys. 1994, 6, 8245-8257), where the following electrons were treated explicitly: H 1s.sup.1, C 2s.sup.22p.sup.2, O 2s.sup.22p.sup.4, and Al 3s.sup.23p.sup.1. The exchange-correlation functional was calculated using the generalized gradient approximation (GGA) (J. P. Perdew, K. Burke & M. Ernzerhof, Phys. Rev. Lett. 1996, 77, 3865), and the van der Waals interactions were treated using the Grimme's method (DFT+D3, S. Grimme et al., J. Chem. Phys. 2010, 132, 154104). A plane wave kinetic energy cutoff of 520 eV and a 3?3?3 Monkhorst-Pack (J. D. Pack & H. J. Monkhorst, Phys. Rev. B. 1977, 16, 1748) k-point mesh were used. Structural relaxations were performed until the interatomic forces were less than 0.01 eV/A. The adsorption energy of adsorbate M (M=CO.sub.2, N.sub.2 and H.sub.2O) inside ALF was calculated as:
[0202] where E is the DFT total energies and n is the number of the adsorbate molecule in the cubic unit cell. The total energy of the adsorbate molecule was calculated by putting a single molecule at the center of a 15?15?15 ?.sup.3 box. The energy landscape of ALF was calculated by putting an adsorbate molecule at the center of the cavities (SCs and LCs), aligned along the [001] direction, and moved along a translation vector t=(x, y, z) where x, y and z=?0.1, ?0.05, 0, 0.05 and 0.1 in fractional units. Then, all of the oxygen atoms of CO.sub.2 were relaxed using DFT, whereas other atoms and the unit cell were kept fixed. For N.sub.2 calculations, one of the nitrogen atoms in N.sub.2 was kept fixed whereas for H.sub.2O adsorption, oxygen atoms of H.sub.2O were fixed.
[0203] For the calculation of the mechanical properties, the same method as discussed above was used. Geometry optimization was performed based on the primitive cell of the experimental crystal structure until the interatomic forces are less than 0.01 eV/A. Then, the structure of Al(HCOO).sub.3 was re-optimized under following strains:
[0204] where ?=?0.5% and ?1%. The elastic constants were extracted from stress-strain relationship using the method in a previous paper (Z. Deng et al., J. Mater. Chem. A 2016, 4, 12025-12029).
Example 1. Preparation of MOFs
[0205] We describe the CO.sub.2 adsorption behaviour of arguably the simplest of all MOFs, aluminium formate, Al(HCOO).sub.3, which can be made from inexpensive and widely available starting materials, such as Al(OH).sub.3 and HCOOH. Metal(III) formates, M.sup.III(HCOO).sub.3, where M=Al, Fe, Ga, In, and Mn (Y.-Q. Tian et al., Inorg. Chem. 2007, 46, 1612-1616), for small molecular separations and gas capture applications have not been reported previously. The parent structure of these compounds is of the ReO.sub.3-type (H. A. Evans et al., Nat. Rev. Mater. 2020, 5, 196-213), but they have only hitherto been reported as their CO.sub.2/water adducts, e.g., Al(HCOO).sub.3.Math.(CO.sub.2).sub.3/4(H.sub.2O).sub.1/4(HCOOH).sub.1/4 with CO.sub.2, water and/or formic acid filling the perovskite A-site cavities. This material, referred to here as the as-made Al(HCOO).sub.3, (Y.-Q. Tian et al., Inorg. Chem. 2007, 46, 1612-1616) was prepared by reacting aluminium hydroxide with a solution of formic acid.
Reflux Synthesis and Activation of as-Made Al(HCOO).sub.3
Preparation of Al(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (as-made Al(HCOO).sub.3)
[0206] As-made aluminium formate was synthesized by modifying a reported procedure (Y.-Q. Tian et al., Inorg. Chem. 2007, 46, 1612-1616). In a typical synthesis, formic acid (100 mL) and aluminium hydroxide (1.2 g, 0.015 mol) were refluxed in a 250 mL three-necked round-bottomed flask at 100? C. (373 K) for 48 h. Upon completion of the reaction, excess formic acid was extracted by centrifugation, and the white solid was rinsed with a copious amount of ethanol and separated using vacuum filtration. The air-dried sample provided a white solid product of Al(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25/(guest included/as-made Al(HCOO).sub.3) (yield=95%). Based on our chemical analysis, it is likely that the actual as-made compound was Al(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.50, with two molecules in the LCs. Analytical CHN data for AlC.sub.3.75H.sub.4O.sub.8 (molecular weight: 204 g/mol): calculated weight percentages C: 22.06%, H: 1.96% and observed C: 22.58%, H: 2.32%.
Hydrothermal Synthesis of Al(HCOO).SUB.3 .Single Crystals
[0207] In a typical synthesis, formic acid (7 mL) and aluminium hydroxide (50 mg, 0.234 mmol) were added into a Teflon liner and stirred at room temperature for 30 min until they formed a homogeneous suspension. Then, the contents were placed in a 23 mL Teflon lined Parr stainless steel autoclave and heated at 130? C. (403 K) for three days, followed by slow cooling to room temperature, giving colorless cubic crystals of aluminium formate (Al(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25). The resulting crystals were washed with a copious amount of ethanol and separated using vacuum filtration. The air-dried sample gave a yield of 83% of as-made Al(HCOO).sub.3 single crystals.
Activation of Al(HCOO).SUB.3
[0208] Activation (removal of the guest species) of the as-made Al(HCOO).sub.3 material, which is reported here for the first time, can be done either in vacuo at temperatures between at 423 K, or by heating at 453 K in air at ambient pressure. The air-dried, as-made Al(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (0.5 g, 2.16 mmol) prepared above was heated at 150? C. (423 K) for 24 h under high vacuum [1?10.sup.?4 torr (mmHg)] or heated in air/ambient conditions at 180? C. (453 K) for 24 h to yield 0.39 g of the guest-free ALF. Analytical CHN data for AlC.sub.3H.sub.3O.sub.6 (molecular weight: 162.03 g/mol): calculated. C: 22.24, H: 1.87, and observed C: 21.23, H: 1.93.
Reflux Synthesis and Activation of as-Made V(HCOO).sub.3
Preparation of as-Made V(HCOO).sub.3
[0209] In a typical synthesis, 150 mL of formic acid and vanadium acetylacetonate (8.0 g, 0.023 mol) was refluxed in a 250 mL two-necked round-bottomed flask at 90? C. for 48 h. After completion of the reaction, excess formic acid was extracted using centrifugation. The green solid product was rinsed with a copious amount of ethanol and separated using vacuum filtration. The vacuum dried sample gave a yield of 95% of as-made V(HCOO).sub.3. Analytical CHN data for as-made V(HCOO).sub.3 (molecular weight: 235.0079 g/mol): calculated weight percentages C: 20.44%, H: 1.72% and observed C: 20.19%, H: 2.13%.
Hydrothermal Synthesis of V(HCOO).SUB.3 .Single Crystals
[0210] In a typical synthesis, formic acid (7.0 mL) and vanadium acetylacetonate (100 mg, 0.287 mmol) were added into a Teflon liner and stirred at room temperature for 30 min until they formed a homogeneous green suspension. Then, the contents were placed in a 23 mL Teflon lined Parr stainless steel autoclave and heated at 130? C. for three days followed by slow cooling to room temperature, giving green colour cubic crystals of vanadium formate (V(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25). The resulting crystals were washed with a copious amount of ethanol and separated using vacuum filtration. The vacuum dried sample gave a yield of 90% of V(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (guest included/as-made V(HCOO).sub.3) single crystals.
Activation of V(HCOO).SUB.3
[0211] As-made V(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (0.5 g, 0.0026 mol) was heated at 90? C. under high vacuum [1?10.sup.?4 mmHg] for 24 h, yielding quantitative amounts of the guest-free V(HCOO).sub.3 (VF). Analytical CHN data for VC.sub.3H.sub.3O.sub.6 (molecular weight: 185.993 g/mol): calculated. C: 19.37%, H: 1.63%, and observed C: 15.45%, H: 2.26%.
Synthesis of MOF-74-Ni
[0212] MOF-74-Ni was synthesized based on a literature method (S. Cadot et al., J. Mater. Chem. 2014, 2, 17757-17763). In a 100 mL round-bottom flask equipped with a condenser, a suspension of dihydroxyterephthalic acid (1.03 g, 5.1 mmol) in deionized water (40 mL) was heated to reflux under strong magnetic stirring. In a separate flask, nickel acetate tetrahydrate (2.51 g, 10 mmol) was dissolved in deionized water (10 mL) at 80? C. (353 K). The obtained light green nickel solution was added in one portion to the boiling ligand suspension under continuous stirring. The reaction mixture was further refluxed for 1 h. The final suspension was filtered, and the yellow microcrystalline powder was washed with warm deionized water (50?3 mL) and methanol (20?2 mL) before being dried overnight at 80? C. (353 K). The powder was degassed at 150? C. (423 K) for 20 h before the measurement of gas sorption isotherms.
Synthesis of UiO-66-(OH).SUB.2
[0213] UiO-66-(OH).sub.2 was prepared according to a literature method (Z. Hu et al., AlChE J. 2017, 63, 4103-4114; and Y. Wang et al., ACS Sustain. Chem. Eng. 2018, 6, 11904-11912). Briefly, 2,5-dihydroxyterephthalic acid (1 g, ?5 mmol) and ZrOCl.sub.2.Math.8H.sub.2O (1.7 g, ?5.2 mmol) were added in a 50 mL water/acetic acid (20/30, v/v) mixture and heated under reflux (?105? C., ?378 K) for 1 day to afford a dark khaki powder. The powder was washed with deionized water three times before soaking in water and methanol each for 3 days at room temperature, during which the solvent was refreshed every day. After the final removal of methanol by decanting, the sample was activated under vacuum at 120? C. (393 K) overnight for further modifications and characterizations.
Example 2. Characterization of as-Made Al(HCOO).SUB.3 .and ALF
NPD of ALF and CO.SUB.2.-Dosed ALF
[0214] Neutron diffraction measurements were performed on ALF powder (1.23 g) at the National Institute of Standards and Technology Center for Neutron Research (NCNR). Data were collected at the high-resolution neutron powder diffractometer, BT-1, utilizing a Ge(311) monochromator with an in-pile 60 collimator, corresponding to a neutron wavelength of 2.079 ?. The sample was loaded into a vanadium sample can in a He environment glove box and sealed with a soldered lead O-ring onto a copper heating block containing a valved outlet for gas loading. After mounting the sample onto a bottom-loaded closed cycle refrigerator (CCR), the sample was reactivated at elevated temperatures under vacuum to remove possible residual helium. The sample was cooled to base temperature, and measured at various temperatures upon heating for sufficient time to be able to perform high-quality Rietveld refinements (the scans were on average 4 hours' worth of scan time), or with 1-hour scans to obtain unit cell values on heating. For CO.sub.2 dosing data sets, a custom calibrated gas dosing manifold setup with a known volume and an attached pressure gauge were used to either maintain static pressure or deliver specific stoichiometric equivalents. NPD data were analyzed using the TOPAS 6 software suite (A. A. Coelho, J. App. Cryst. 2018, 51, 210-218). For consistency, Pawley refinement of the activated sample at 15 K was used to establish the peak shape used for all subsequent Pawley (G. S. Pawley, J. App. Cryst. 1981, 14, 357-361) and Rietveld refinements. Due to the high symmetry and quality of the NPD data, the CO.sub.2 molecules did not require rigid body modelling. The CO.sub.2 molecules were refined as atoms with the thermal parameter of the large CO.sub.2 atoms fixed to the SC CO.sub.2 atom values.
Variable Temperature XRD
[0215] Variable temperature PXRD patterns were measured on a PanAlytical X'pert PRO MRD X-ray diffractometer with Cu K? radiation (?=1.5418 ?, 30 kV and 40 mA). PXRD patterns were recorded on pelletized (10 mm?10 mm) as-made Al(HCOO).sub.3 at various temperatures between 25? C. to 280? C. (298 K to 553 K) with a heating rate of 5? C./min, a step of 0.025? and a scan speed of 1 s/step.
Stability of Material Monitored from PXRD
[0216] As-made Al(HCOO).sub.3 (0.5 g) was soaked in water (10 mL), 12 M H.sub.2SO.sub.4, 12 M HCl and 12 M HNO.sub.3 acidic solutions (10 mL), and 0.5 M NaOH basic solutions (10 mL) for 24 h at room temperature. For chemical stability tests, 0.5 g of ALF was soaked in methanol, acetonitrile, ethanol and tetrahydrofuran organic solvents (10 mL) and heated on a hot plate set at 323 K (50? C.) for 7 days. The vacuum-filtered samples of tested ALF were dried at 323 K (50? C.) for 1 h before PXRD analysis.
Results and Discussion
[0217] ALF displayed remarkable resilience to air/solvents/corrosive media, and was thermally stable up to ?523 K in air (
[0218]
[0219] The inward-pointing formate hydrogens facilitated a favorable hand-in-glove relation between CO.sub.2 and the SCs. Furthermore, the crystal structure contained two types of interpenetrating channels (
TABLE-US-00001 TABLE 1 Details of X-ray data collection and the structure refinement of ALF. Values in parentheses indicate 1?. CCDC Number 2075733. Empirical formula AlC.sub.3H.sub.3O.sub.6 Formula weight 162.03 Temperature 473(2) K Wavelength 0.71073 ? Crystal system Cubic Space group Im-3 Unit cell dimensions (a = b = c) 11.4305(6) ? Unit cell angle (alpha = beta = gamma) 90? Volume 1493.5(2) ?.sup.3 Z 8 Density (calculated) 1.441 Mg/m.sup.3 Absorption coefficient 0.247 mm.sup.?1 F(000) 656 Crystal size 0.096 ? 0.091 ? 0.070 mm.sup.3 Theta range for data collection 2.520 to 28.264?. Index ranges ?15 <= h <= 10, ?13 <= k <= 15, ?15 <= l <= 14 Reflections collected 2730 Independent reflections 359 R(int) 0.0386 Completeness to theta = 25.242? 100.0% Absorption correction Semi-empirical from equivalents Max. and min. transmission 0.7457 and 0.6729 Refinement method Full-matrix least-squares on F.sup.2 Data/restraints/parameters 359/0/19 Goodness-of-fit on F.sup.2 1.104 Final R indices [I > 2sigma(I)] R1 = 0.0687, wR2 = 0.1782 R indices (all data) R1 = 0.0772, wR2 = 0.1923 Extinction coefficient n/a Largest diff. peak and hole 2.105 and ?0.292 ?.sup.?3
TABLE-US-00002 TABLE 2 Details of X-ray data collection and the structure refinement of V(HCOO).sub.3. Values in parentheses indicate 1?. CCDC Number 2174485. Molecular formula VC.sub.3.75H.sub.4O.sub.7.75 Formula weight 224.007 Temperture 298(2) K Wavelength 0.71073 ? Crystal system Cubic Space group Im-3 Unit cell dimensions 11.7910(4) ? (a = b = c) Unit cell angle (? = ? = ?) 90? Volume 1639.28(2) ?.sup.3 Z 2 Density (calculated) 1.807 Mg/m.sup.3 Absorption coefficient 1.219 mm.sup.?1 F(000) 884.0 Crystal size 0.096 ? 0.091 ? 0.070 mm.sup.3 Theta range for data 2.520 to 28.264?. collection Index ranges ?11 <= h <= 16, ?13 <= k <= 16, ?14 <= l <= 16 Reflections collected 3160 Independent reflections 472 R(int) 0.0442 Completeness to theta = 100.0% 25.242? Absorption correction Semi-empirical from equivalents Max. and min. transmission 0.918 and 0.890 Refinement method Full-matrix least-squares on F.sup.2 Data/restraints/ 457/0/27 parameters Goodness-of-fit on F.sup.2 1.252 Final R indices R1 = 0.0766, wR2 = 0.1826 [I > 2sigma(I)] R indices (all data) R1 = 0.0872, wR2 = 0.2000 Extinction coefficient n/a Largest diff. peak and hole 1.759 and ?0.561 ?.sup.?3
TABLE-US-00003 TABLE 3 DFT calculated lattice parameters (?) of the ALF compared to experiments. It was noticed that the symmetry of the ALF will be reduced when CO.sub.2 is adsorbed at the LC site. Therefore, the arithmetic averages were taken as the lattice parameters here. Experimental value from 14K NPD data on ALF. Values are in units of ?. DFT, Exp DFT, DFT, empty (14K, neutron) CO.sub.2@SCs CO.sub.2@SCs + LCs 11.410 11.360 11.430 11.430
TABLE-US-00004 TABLE 4 DFT relaxed atomic fractional coordinates of ALF compared with low temperature NPD results obtained at 14K. The NPD results are shown in brackets. Values in [ ] denote 1? x y z Site Al 0.25000 0.25000 0.25000 8c (0.25000) (0.25000) (0.25000) C 0.26089 0.24107 0.00000 24g (0.2584[3]) (0.2437[3]) (0.00000) H 0.20649 0.32109 0.00000 24g (0.2043[6]) (0.3199[5]) (0.00000) O 0.29084 0.19622 0.09719 48h (0.2908[3]) (0.1993[2]) (0.09628[17])
Example 3. Isotherm and Breakthrough Adsorption of ALF
[0220] To validate the CO.sub.2/N.sub.2 separation performance of ALF, dynamic breakthrough experiments have been performed by flowing CO.sub.2/N.sub.2 (15/85) mixtures through the packed column of ALF pre-activated at 473 K. NPD experiments were carried out on ALF by following the protocol in Example 2.
Breakthrough Measurements
[0221] The breakthrough experiments were conducted using a home-built setup shown in
[0222] Before the breakthrough experiments, the adsorption columns were activated by purging a constant He flow (5?0.1 sccm) through the column at pre-determined temperatures (180? C., 150? C., and 120? C. [453 K, 423 K, and 393 K] for ALF, MOF-74-Ni, and UiO-66-(OH).sub.2, respectively) for at least 12 h until no solvent or moisture signal could be detected by the mass spectrometer. For dry gas breakthrough experiments, a 15/85 premixed CO.sub.2/N.sub.2 flow with a total flow rate of 2?0.05 sccm was stabilized for 40 min before being introduced into the column. As for the experiments of wet gas breakthrough, a N.sub.2 flow (2?0.05 sccm) purging through the water reservoir (relative humidity (RH)) 80.5% at 25? C. (298 K) as determined by Omega RH318 hygro-thermometer) was used to saturate the adsorption columns before introducing the 15/85 CO.sub.2/N.sub.2 mixed gas (2?0.05 sccm) into the column.
Adsorption Capacity and Selectivity Calculations Based on Breakthrough Data
[0223] Based on the mass balance of certain gas component in the mixed gas across the whole packed column (In-Out=Accumulation) including the dead volume of the setup (volume inside the setup excluding the column), it can be derived that,
[0224] where ? is the bed porosity estimated based on the crystal density of the adsorbents, v.sub.0 is the total interstitial gas velocity (m s.sup.?1) at the column inlet; C.sub.0 is the inlet gas concentration (mol m.sup.?3), A is the cross sectional area of column (m.sup.2), t.sub.c is the elution time (s), v.sub.t is the interstitial gas velocity (m s.sup.?1) at the exit of the column, C.sub.t is the exit gas concentration (mol m.sup.?3), C.sub.e is the average gas concentration in the column (mol m.sup.?3), V.sub.d is the dead volume of the setup (m.sup.3), L is the column length (m), and q.sub.e is the equilibrium concentration of adsorbate in the adsorbent (mol m.sup.?3) corresponding to the average column pressure P.sub.e (calculated vide infra).
[0225] By dividing both sides of Equation 1 with the gas molar flow rate of this component at the column inlet, Equation 1 is rearranged to
[0226] The gas concentration at the inlet of the column can be calculated by the following equation,
[0227] where y.sub.0 and P.sub.in are the gas composition and pressure (kPa) at the inlet (upstream) of the column, respectively.
[0228] According to Darcy's law, a linear pressure profile in the bed was assumed. Therefore, the average column pressure (P.sub.e) and average gas concentration (C.sub.e) can be calculated as below:
[0229] where y.sub.t and P.sub.out are the gas composition and pressure (kPa) at the outlet (downstream) of the column, respectively. Equation 2 can be further rearranged as
[0230] The dead volume item in the above equation can be obtained by performing dead volume breakthrough experiments using the bypass of the setup, and perform the integration as follows:
[0231] where t.sub.c is the elution time of the dead volume breakthrough experiments, and
[0232] Breakthrough selectivity was calculated using Equation 8,
[0233] where C.sub.ei is the equilibrium concentration of component i in gas phase, and q.sub.ei is the gas concentration of component i in the adsorbent.
Point by Point (PBP) Correction of Breakthrough Curves of Wet CO.SUB.2 .(FIG. 55)
[0234] Because the dead volumes of dry gas and wet gas breakthrough experiments are different, it is necessary to employ the PBP correction method (A. Rajendran, V. Kariwala & S. Farooq, Chem. Eng. Sci. 2008, 63, 2696-2706) to calibrate the breakthrough curves before comparing the breakthrough time of CO.sub.2 under dry and wet conditions. In this method, the corrected breakthrough time was calculated as,
[0235] where t is the breakthrough time of a specific normalized flow rate F/F.sub.0 in the breakthrough of adsorption column, and t.sub.b be the breakthrough time of the same normalized flow rate in the breakthrough experiment of a bypass column.
Gas Adsorption Experiments
[0236] Single component gas sorption isotherms were measured on a Micromeritics 3-FLEX surface area and porosity analyzer instrument. For all the analysis, as-made Al(HCOO).sub.3 (100 mg) was heated at 150? C. (423 K) for 24 h using smart VacPrep Micromeritics high vacuum degas instrument. After 24 h, the sample tubes were transferred into the analysis chamber and continued further in-situ activation at 150? C. (423 K) for additional 6 h using in-situ pre-heating Micromeritics 3-FLEX vacuum chamber. The temperature on the analysis bath was precisely controlled using a custom-made Heidolph magnetic stirrer Hei-Tec hotplate with Pt 1000 temperature sensor control system. A saturated solution of dry-ice and acetone mixture was used for the 195 K isotherms and liquid N.sub.2 was used for the 77 K N.sub.2 isotherms measurements.
Calculation of CO.sub.2/N.sub.2 Sorption Selectivity
[0237] The gas adsorption isotherms of CO.sub.2 and N.sub.2 were firstly fitted to the Langmuir (Equation 10) and Henry model (Equation 11), respectively,
[0238] where q is the amount of adsorbed gas (mmol g.sup.?1), p is the bulk gas phase pressure (kPa), q.sub.sat is the saturation amount (mmol g.sup.?1), K.sub.H is the Langmuir-Freundlich parameter (kPa.sup.?1), and is the Henry constant (mmol g.sup.?1 kPa.sup.?1).
[0239] Ideal adsorbed solution theory starts from the Raoults' Law type of relationship between fluid and adsorbed phase,
[0240] where P.sub.i is partial pressure of component i (kPa), P is total pressure (kPa), y.sub.i and x.sub.i represent mole fractions of component i in gas and adsorbed phase (dimensionless). P.sub.i.sup.0 is equilibrium vapour pressure (kPa).
[0241] In IAST, P.sub.i.sup.0 is defined by relating to spreading pressure ?,
[0242] where ? is spreading pressure, S is specific surface area of adsorbent (m.sup.2 g.sup.?1), R is gas constant (8.314 J K.sup.?1 mol.sup.?1), T is temperature (K), q.sub.1(P.sub.i) is the single component equilibrium obtained from isotherm (mmol g.sup.?1).
[0243] For a Langmuir model, we have an analytical expression for the integral,
[0244] For a Henry model, the analytical expression for the integral is
[0245] The isotherm parameters will be known from the previous fitting. For a binary component system, the unknowns will be ?, P.sub.1.sup.0, and P.sub.2.sup.0, which can be obtained by simultaneously solving Equation 12 and 14 via the Python package pyIAST (C. M. Simon, B. Smit & M. Haranczyk, Comput. Phys. Commun. 2016, 200, 364-380).
[0246] The adsorbed amount for each component in a mixture is
[0247] Where q.sub.i.sup.mix is the adsorbed amount of component i (mmol g.sup.?1), q.sub.T is the total adsorbed amount (mmol g.sup.?1).
[0248] The adsorption selectivity S.sub.ads can be calculated using Equation 19.
TGA CO.SUB.2 .Cycling
[0249] TGA cycling experiments were measured on Q500 Thermogravimetry Analyzer. Cycling experiments were carried out under CO.sub.2 gas flow (60 mL/min) with protective N.sub.2 gas (40 mL/min) for mass balance. For analysis, fresh ALF (12 mg) was loaded on to the aluminium pan and equilibrated at 40? C. (313 K) for 120 min then heated up to 120? C. (393 K) with a heating rate of 2? C./min and then cooled down to 40? C. (313 K) with a cooling rate of 25? C./min. The same experimental condition was repeated for 5 conjugative cycles without changing the sample amount and material from the TGA chamber.
[0250] For humid CO.sub.2/N.sub.2 experiments, TGA cycling tests between 40? C. (313 K) to 80? C. (353 K) were conducted for 50 cycles using 3% humid CO.sub.2/N.sub.2(15/85). CO.sub.2/N.sub.2(15/85) gas flow rate was 20.0 mL/min, and CO.sub.2/N.sub.2(15/85) gas was exposed to the sample at 313 K for 30 min in each cycle before activation at 353 K.
DFT Calculated Lattice Parameters
[0251] Thermal expansion coefficients were calculated by performing the phonon calculations at different volumes (?1% and ?2%) using the finite displacement method with the Phonopy code (A. Togo & I. Tanaka, Scr. Mater. 2015, 108, 1-5) at the quasi-harmonic approximation (QHA) level. A higher kinetic energy cutoff of 800 eV and a denser 4?4?4 Monkhorst-Pack were used for all calculations. Interatomic forces were further relaxed until smaller than 0.001 eV/A.
Hydrolytic Stability Tests
[0252] Humidity studies were conducted on ALF samples made from as-made Al(HCOO).sub.3 (100 mg) samples that were activated for 24 h at 180? C. (453 K). Each ALF sample during the humidity stability studies was exposed to 85% humid water at 85? C. (85/85) for time periods in between 1 h to 24 h in a Labec QHT-30 temperature and humidity chamber with a relative humidity (RH) range of 25-98% and a temperature range of 20-120? C. After completion of respective exposure times (1 h to 24 h), each sample was then analyzed with PXRD, TGA, and CO.sub.2 sorption tests.
[0253] CO.sub.2 adsorption isotherms were measured following the hydrolytic treatment described above. Prior to the measurements, the samples (?70 mg) were re-activated at 180? C. (453 K) for 24 h using smart VacPrep Micromeritics high vacuum degas instrument. All the isotherms were measured at 50? C. (323 K) on a Micromeritics 3-FLEX surface area and porosity analyzer instrument. After 24 h, the sample tubes were transferred into the analysis chamber and underwent further in-situ activation at 150? C. (423 K) for an additional 6 h using in-situ pre-heating Micromeritics 3-FLEX vacuum chamber. The temperature on the analysis bath was precisely controlled using Heidolph magnetic stirrer Hei-Tec hotplate with Pt 1000 temperature sensor control system.
DVS Experiments
[0254] Dynamic water vapor sorption measurements were performed on a gravimetric instrument (Hiden IGAsorp-CT, Warrington, UK) using CO.sub.2 or N.sub.2 as the carrier gas. The sample was first loaded at laboratory ambient conditions (21? C. (294 K), 40% RH) and dried in situ by flowing dry nitrogen gas through the sample chamber at 120? C. (393 K) for 6 h. After drying, the temperature was lowered to 50? C. (323 K). When CO.sub.2 was used as the carrier gas, the inlet gas was switched at this point and the sample equilibrated for at least 2 h until the mass was stable within 0.01 mg/min. Thereafter, the sample chamber was regulated to the measurement temperature (either 313 K, 323 K, or 333 K) and held for another 2 h.
[0255] An adsorption-desorption cycle was performed by sequentially ramping the relative humidity (RH) from 0% to 90%/95%, and back to 0% in fixed increments no more than 10% RH. RH is controlled by varying the proportion of dry and wet gas flowing into the sample chamber. For runs with CO.sub.2 as carrier, direct measurement of RH is not possible due to sensor incompatibility and hence the RH is approximated by the relative proportion of wet gas, which is termed wet concentration. The mass change of the sample was recorded in real time and normalized against the initial (dry) weight. Cycles were repeated at least two times at each temperature, and the data for the second run are reported in
[0256] Due to mass loss of the samples throughout the measurements, only the run at 30? C. (313 K) and CO.sub.2 as carrier is reflective of multicomponent equilibria in ALF sorbent. The equilibrium uptake was estimated by instrument-accompanying analysis method, which regresses real time kinetic data against an exponential uptake function. Isothermal uptake data for this run were reported as % mass change against wet concentration analogous to the DVS runs.
Results and Discussion
[0257] As shown in
[0258] Although most experimental screening efforts concentrate on CO.sub.2 uptake at near-ambient temperature (298 K), the practical implementation favors a slightly higher operating temperature due to other pretreatment units for post-combustion flue gas. ALF performed well under these conditions, as shown by our dynamic column breakthrough experiments at 323 K using a simulated feed (15/85 mixture of CO.sub.2 and N.sub.2). The CO.sub.2 concentration front was substantially delayed compared to that of N.sub.2 because of selective adsorption by ALF packed within the column (
[0259] Considering that water vapor in post-combustion flue gas may not only compete with CO.sub.2 for gas sorption sites in MOFs but also amorphize the crystalline frameworks, it is crucial to study water sorption in ALF and investigate how moisture in the feeding gas will compromise the CO.sub.2 capture performance of the column. Therefore, we explored the performance of ALF under wet flue gas conditions. Experiments in which columns were pre-saturated by moisture (RH=80.5%) maintained 70% of their CO.sub.2 dynamic capacity (
[0260] Interestingly, ALF only adsorbed 55 cm.sup.3/g (2.4 mmol/g or 3.5 mmol/cm.sup.3) of water at 90% RH and 298 K, which is much lower than the water uptake of other MOF materials for CO.sub.2 capture such as MOF-74-Mg (D.-A. Yang et al., Energy Environ. Sci. 2012, 5, 6465-6473) and UiO-66(Zr)(OH).sub.2 (Z. Hu et al., AlChE J. 2017, 63, 4103-4114). Moreover, the linear isotherm (
TABLE-US-00005 TABLE 5 A summary of CO.sub.2 capture properties of selected porous adsorbents in literature. CO.sub.2 Uptake after Contact with Water/ mmol g.sup.?1 BET Low (Percentage Surface Pore CO.sub.2 CO.sub.2 Coverage Water of Retained Area/m.sup.2 Size/? Uptake/ Uptake/ Q.sub.st/kJ CO.sub.2/N.sub.2 Competition CO.sub.2 Adsorbents g.sup.?1 (?.sup.2) mmol g.sup.?1 a) mmol cm.sup.?3 b) mol.sup.?1 Selectivity .sup.c) Studied Uptake; RH) Reference Physisorbents - MOFs ALF 588 4.1, 4.5 2.7 3.9 47.9 368 Yes .sup.d) 0.56 (70.0%; This work 80%) at 323 K MOF-74-Ni 941 10 3.4 4.1 38 32 Yes .sup.d) 0.06 (3.8%; This work, 80%) at 323 Inorg. K Chem. 2019, 58, 2717-2728 UiO-66-(OH).sub.2 1230 3.9 ? 5.8 2.5 3.4 33 105 Yes .sup.d) 0.10 (11.5%; This work, 80%) at 323 AlChE J. K 2017, 63, 4103-4114 MOF-74-Mg 1640 10 5.8 5.3 52 182 Yes .sup.e) Degraded Nat. after contact Commun. with 2012, 3, 1- moisture 9; Proc. Nat. Acad. Sci. U.S.A. 2009, 106, 20637- 20640; Angew. Chem. Int. Ed. 2015, 54, 14372- 14377; and Energy Environ. Sci. 2011, 4, 3030- 3040 ZnF(daTZ) 479 4.2 0.96 1.8 33 120 Yes .sup.e) 0.94 (98%; J. Am. 99%) at 298 Chem. K Soc. 2020, 142, 2750- 2754 IISERP-MOF2 470 4.7 1.6 .sup.f) 2.0 33 1800 Yes .sup.e) 3.7 (92.7%; J. Am. 50%) at 298 Chem. K Soc. 2017, 139, 1734- 1737 MUF-16 214 3.6 ? 7.6 1.2 .sup.g) 1.9 32.3 631 .sup.h) Yes .sup.e) N.A. (N.A.; ACS Appl. 82%) at 293 Mater. K 2021, 13, 2141- 12148 SIFSIX-2-Cu-i 734 5.2 1.7 .sup.g) 2.1 31.9 140 .sup.i) Yes .sup.e) 1.6 (?81%; Nature 74%) at 298 2013, 495, K 80-84 UTSA-16 687 4.3 ? 9.5 2.1 3.5 39.7 315 Yes .sup.j) N.A. Nat. Commun. 2012, 3, 1- 9; Phys. Chem. Chem. Phys. 2016, 18, 220-227; and Chem. Eng. J. 2020, 402, 126166 NbOFIVE-1-Ni 280 3.2 2.2 3.9 50 N.A. Yes .sup.j) N.A. (N.A.; J. Am. 75%) at 298 Chem. K Soc. 2016, 138, 9301- 9307 SIFSIX-3-Cu 300 3.5 2.5 4.0 54 N.A. Not studied N.A. Nat. Commun. 2014, 5, 1- 7 Qc-5-Cu-sql-b 222 3.3 0.8 .sup.g) 1.2 36 40000 Not studied N.A. Angew. Chem. Int. Ed. 2016, 128, 10424- 10428 Physisorbents - Covalent Organic Frameworks (COFs) [HO.sub.2C].sub.100%-H.sub.2P- 364 14 4.0 .sup.k) 1.0 43.5 77 Not studied N.A. Angew. COF Chem. Int. Ed. 2015, 127, 3029- 3033 ATFG-COF 520 6, 13 0.89 0.84 ?50 65 Not studied N.A. Chem. Mater. 2015, 27, 7874-7881 JUC-505 1584 16.8 4.3 3.9 N.A. 65.6 .sup.l) Not studied N.A. Nat. Chem. 2019, 11, 587-594 Physisorbents - Zeolites Zeolite 13X 570 10 2.7 3.1 54 146 Yes .sup.j) 0.01 (0.18%; Energy 74%) at 294 Environ. K Sci. 2011, 4, 3030- 3040; and Adsorption 2020, 26, 765-779 Fe-MOR(0.25) 282 5.3 3.2 7.4 11 10.sup.132 Yes .sup.e) N.A. (N.A.; Science 73%) at 298 2021, 373, K 315-320 SGU-29 N.A. 4.5 ? 7.3 3.5 6.9 51.3 3515 .sup.i) Yes .sup.e) 2.6 (98%; Science 90%) at 298 2015, 350, K 302-306 Chemisorbents MOF-74-Mg- 1012 N.A. 5.2 6.1 118 N.A. Yes .sup.d) 4.8 (98%; Chem. Sci. (N.sub.2H.sub.4).sub.1.8 82%) at 313 2016, 7, K 6528-6533 Co.sub.2Cl.sub.2(bbta)(OH) 1286 ?11 4.0 5.4 110 262 Yes .sup.d) 2.5(?100%; Energy 82%) at 313 Environ. K Sci. 2015, 8, 1011- 1016 mmem- 675 N.A. 3.5 3.8 70 N.A. Yes .sup.e) 2.7 (N.A.; Nature Mg.sub.2(dobpdc) N.A.) at 313 2015, 519, K 303-308 mmen-CuBTTri 870 N.A. 2.4 2.5 96 327 .sup.m) Not studied N.A. Chem. Sci. 2011, 2, 2022-2028 Mg.sub.2(dobpdc)(3- N.A. N.A. 3.5 .sup.n) N.A. 99 N.A. Yes .sup.d) 2.0 (N.A.; Science 4-3) N.A.) at 373 2020, 369, K 392-396 (PEI-25-APTES- <319 <316 3.1 .sup.o) N.A. 56 N.A. Yes .sup.p) 2.4 (86%; Energ. Fuel 25)-PQCS2129 N.A.) at 333 2012, 26, K 2483-2496 .sup.a) Unless otherwise stated, the uptake was measured at 298 K and 0.15 bar. .sup.b) Calculated based on the gravimetric uptakes on the left and crystallographic density of the sorbents. .sup.c) Determined by IAST theory for a 15/85 CO.sub.2/N.sub.2 mixture at 298 K and 1 bar. .sup.d) Wet gas breakthrough after column pre-saturation. .sup.e) Wet gas breakthrough without column pre-saturation. .sup.f) CO.sub.2 uptake at 303 K and 0.15 bar. .sup.g) CO.sub.2 uptake at 293 K and 0.1 bar. .sup.h) The IAST selectivity is derived based on a flue gas composition of 15% CO.sub.2 and 85% N.sub.2 at a total pressure of 1 bar at 293 K. .sup.i) The IAST selectivity is derived based on a flue gas composition of 10% CO.sub.2 and 90% N.sub.2 at a total pressure of 1 bar at 298 K .sup.j) Wet gas breakthrough experiment without column pre-saturation but CO.sub.2 being replaced by H2O was observed. .sup.k) The uptake was measured at 273 K and 1 bar. .sup.l) The selectivity was estimated by the ratio of the Henry's constants of CO.sub.2 and N.sub.2 at 295 K. .sup.m) The IAST selectivity is derived based on a flue gas composition of 15% CO2, 75% N2 and 10% other gases, at a total pressure of 1 bar at 298 K .sup.n) CO.sub.2 uptake at 373 K and 0.1 bar .sup.o) CO.sub.2 uptake at 313 K and 0.1 bar .sup.p) Wet gas breakthrough without column pre-saturation but CO.sub.2 concentration level reached the baseline level at the end of breakthrough experiment.
TABLE-US-00006 TABLE 6 Data obtained from breakthrough experiments of the columns packed with ALF using dry 15/85 CO.sub.2/N.sub.2 mixed gas at 50? C. (323K). Cycles 1 2 3 4 CO.sub.2 Corrected Mean Residence 959 1011 1036 977 Time/s N.sub.2 Corrected Mean Residence 21 13.2 27 22 Time/s CO.sub.2 q.sub.e/C.sub.0 178.8 188.5 189.1 185.8 N.sub.2 q.sub.e/C.sub.0 3.6 2.1 4.6 3.8 CO.sub.2/N.sub.2 Selectivity 50 89 41 48 CO.sub.2 specific capacity/ 0.79 0.81 0.81 0.80 mmol g.sup.?1 N.sub.2 specific capacity/mmol g.sup.?1 0.089 0.052 0.11 0.094
TABLE-US-00007 TABLE 7 Data obtained from breakthrough experiments of the columns packed with ALF using wet 15/85 CO.sub.2/N.sub.2 mixed gas at 50? C. (323K). Cycles 1 2 3 CO.sub.2 Corrected Mean Residence Time/s 737 807 745 CO.sub.2 q.sub.e/C.sub.0 125.4 137.4 126.8 CO.sub.2 specific capacity/mmol g.sup.?1 0.57 0.62 0.57
TABLE-US-00008 TABLE 8 Data obtained from breakthrough experiments of the columns packed with MOF-74-Ni and UiO-66-(OH).sub.2 using wet 15/85 CO.sub.2/N.sub.2 mixed gas at 50? C. (323K). CO.sub.2 Corrected Mean CO.sub.2 q.sub.e/ CO.sub.2 specific capacity/ Cycles Residence Time/s C.sub.0 mmol g.sup.?1 MOF-74-Ni 84.7 50.9 0.062 UiO-66-(OH).sub.2 93.5 56.3 0.10
[0261] To probe why ALF adsorbs CO.sub.2 so effectively, DFT calculations were performed to map the energy landscapes of both CO.sub.2 and N.sub.2 inside the two cavities (SCs and LCs) of ALF (
[0262] ALF showed excellent adsorption of CO.sub.2 at room temperature, giving a loading of ?4 mmol/g (?5.7 mmol/cm.sup.3) at 1 atm, but virtually no adsorption of nitrogen (
[0263] From the adsorption energies of CO.sub.2 and N.sub.2 in ALF presented in Table 9, two main conclusions were drawn: i) the adsorption energy was greater for CO.sub.2 than N.sub.2 in both cavities, and ii) CO.sub.2 preferentially adsorbed in the SC of ALF, whereas N.sub.2 showed no preference for either cavity. These results are further emphasized in
TABLE-US-00009 TABLE 9 Adsorption energies from first-principles calculations (in kJ/mol) and experimental isosteric enthalpy of adsorption. The isosteric enthalpy of adsorption is measured at low molecular loadings (?1 mmol/g) from the CO.sub.2 gas adsorption isotherms (FIG. 23), and is in good agreement with the DFT results for the SC. SC LC Isosteric enthalpy of Molecule (kJ/mol) (kJ/mol) adsorption (kJ/mol) CO.sub.2 ?48.4 ?36.2 ?47.7 N.sub.2 ?28.4 ?28.6 H.sub.2O ?51.3 ?28.8
[0264]
[0265]
[0266] The bottom panel of
Example 4. Comparison Between the SCs Hand-In-Glove Hydrogen Bonding Association with CO.SUB.2
[0267] Equilibrium-Based Process Modelling for ALF and Comparison with Literature-Reported Sorbents
[0268] The essential principle behind adsorption separation is to exploit the difference in interactions of various components of the gas mixture with the porous media. A typical process will involve an adsorption phase where the feed gas is contacted with the porous media and CO.sub.2 is preferentially sequestered, as well as a desorption phase at a different condition permitting the release of the trapped CO.sub.2 from the sorbent. In general, regeneration is affected by decreasing the pressure (accordingly, pressure- or vacuum-swing adsorption, P/VSA) or increasing the temperature (accordingly, TSA).
[0269] The water affinity in ALF and a variety of other reported sorbents implies an uptake of water similar, if not exceeding, CO.sub.2; hence, water is recovered alongside CO.sub.2 as a heavy component. It is preferable to operate with part, if not all, of the cycle at an elevated temperature so as to circumvent the use of high vacuum (PL<<0.1 bar) for the sorbent regeneration. Since the saturation pressure of water is ? 7 kPa at 313 K, it is impossible to extract water as a pure stream from the sorbent by applying vacuum higher than this level.
[0270] In light of the above consideration, we applied an equilibrium-based model of a TSA cycle with the purpose of estimating the process-level performance of ALF relative to other benchmark adsorbents. The model was described by Ajenifuja et al. (A. Ajenifuja, L. Joss & M. Jobson, Ind. Eng. Chem. Res. 2020, 59, 3485-3497) and covers a basic three-step process with adsorption, heating, and cooling steps (
[0278] The CO.sub.2 capture performance was analyzed based on 4 performance indicators of the adsorbents, namely, product purity, product recovery, cyclic working capacity, and specific thermal energy requirement.
[0279] The CO.sub.2 purity is defined as
[0280] Where N.sub.CO2/N2,recovered is the molar amount of CO.sub.2 or N.sub.2 recovered in the heating step.
[0281] The recovery is defined as
[0282] Where y.sub.CO2,feed is the CO.sub.2 composition in the feed, and N.sub.feed is the total molar amount of gases fed into the bed.
[0283] The cyclic working capacity, WC, is the molar amount of CO.sub.2 recovered per unit mass of the adsorbent
[0284] The specific thermal energy requirement, SP.sub.thermal, is the amount of heat required during the heating step per unit production of CO.sub.2
[0285] Where Q.sup.heat is the total amount of energy input required by the heating step and Mw.sub.CO2 is the molecular weight of CO.sub.2.
FT-IR Spectroscopy
[0286] FT-IR spectra were obtained using an Agilent Technologies Cary 600 series FTIR spectrometer operating at ambient temperature. KBr was used as the window material for all the measurements. For the CO.sub.2 reloaded experiments, CO.sub.2 gas was passed into activated ALF (0.5 g) for 2 h at ambient conditions and the FT-IR spectra was measured by pressing it into a transparent thin pellet with KBr. For the water stability tests, 0.5 g of activated ALF was soaked in distilled water (7 mL) at room temperature for 12 h. The vacuum filtered air-dried ALF was directly taken for FT-IR analysis.
Results and Discussion
[0287] The comparison between the SCs hand-in-glove hydrogen bonding association with CO.sub.2 relative to the LCs is shown in
[0288] ALF has some other attractive features that set it apart from other MOF sorbents. Importantly, it is readily prepared on a kilogram scale in the laboratory (
TABLE-US-00010 TABLE 10 Calculated polycrystalline Young's modulus (E, in GPa), bulk modulus (B, in GPa), shear modulus (G, in GPa) and Poisson's ratio (v) from DFT. Exp. is for experiment. Compound Work E B G v ALF DFT, this work 30.56 18.32 12.51 0.22 MgMOF-74 DFT (Chem. Sci. 2018, 9, 8.97 10.05 3.32 0.35 5197-5206) MOF-5 DFT (Phys. Rev. B. 2007, 9.57 17.57 3.39 0.41 76, 184106) ZIF-8 Exp. (Phys. Rev. Lett. 3.15 7.75 1.10 0.43 2012, 108, 095502) HKUST-1 DFT (J. Phys. Chem. Lett. 7.23 24.53 2.49 0.45 2013, 4, 925-930) UiO-66 DFT (J. Phys. Chem. Lett. 42.38 41.02 15.96 0.33 2013, 4, 925-930) MIL-47 DFT (Phys. Rev. Lett. 25.31 20.18 9.80 0.29 2012, 109, 195502)
TABLE-US-00011 TABLE 11 Ranking by working capacity of top sorbents as identified in Ajenifuja et al. (A. Ajenifuja, L. Joss & M. Jobson, Ind. Eng. Chem. Res. 2020, 59, 3485-3497), filtered using a minimum performance threshold of 83% purity and 80% recovery. WC/mol SP_TH/MJ Ranking Pur Rec CO.sub.2 kg.sup.?1 kg.sup.?1 CO.sub.2 T.sub.a/K T.sub.d/K CaA 0.925 1.000 2.946 2.075 298 418 Mg-MOF-74 0.840 0.884 2.777 1.762 298 418 NaX 0.958 0.982 2.749 2.057 298 418 Co-MOF-74 0.851 0.895 2.352 2.136 298 418 PPN-6- 0.989 0.922 2.313 2.382 298 418 CH2TETA CaX 0.921 0.936 2.238 2.139 298 418 UTSA-16 0.957 0.843 2.204 2.232 298 418 MgX 0.939 0.931 2.153 2.241 298 418 Al-rho-ZMOF 0.964 0.955 1.891 2.566 298 418 mmen-CuBTTri 0.963 0.977 1.855 2.812 298 418
[0289] To validate the modelling procedure, we repeated the screening exercise in Ajenifuja et al. (A. Ajenifuja, L. Joss & M. Jobson, Ind. Eng. Chem. Res. 2020, 59, 3485-3497), using a feed of 12% CO.sub.2 and 88% N.sub.2 at operating pressure of 1 bar. The sorbents were screened for adsorption temperatures (T.sub.a) ranging from 298 K to 358 K and desorption temperatures T.sub.d ranging from 318 K to 418 K, corresponding to the use of cooling water and low-pressure steam for the cold and hot utilities. The isotherm parameters for sorbents other than ALF were adopted from Khurana and Farooq (K. Maninder & S. Farooq, Ind. Eng. Chem. Res. 2016, 55, 2447-2460). Due to the limited availability of specific heat capacity data for the pool of sorbents considered, this parameter was set at 1070 J kg.sup.?1 K.sup.?1. The application of a performance filter of 83% purity and 80% recovery perfectly reproduces the ranking by working capacity in the study of Ajenifuja and coworkers (A. Ajenifuja, L. Joss & M. Jobson, Ind. Eng. Chem. Res. 2020, 59, 3485-3497). It is worth noting that 83% purity and 80% recovery threshold falls short of the often quoted 95% purity, 90% recovery DOE targets (Compendium of Carbon Capture Technology, U.S. Dept. of Energy, 2020), which have been proposed on the basis of capture unit efficiency and downstream processing considerations. Therefore, we repeated the evaluation using 95% purity and 90% recovery targets alongside ALF material. Only ALF and four other materials were capable of meeting these more stringent targets using 3-step configuration (
[0290] From
[0291] Taken together, the MOF, ALF, which can be synthesized from inexpensive and earth-abundant aluminum hydroxide and formic acid, has an excellent affinity for CO.sub.2 compared with N.sub.2. The origin of this remarkable behavior stems from the relative kinetic diameters of CO.sub.2 (?3.3 ?) and N.sub.2 (?3.64 ?). This minute difference of =0.34 ? is sufficient to permit CO.sub.2 to adsorb into the pore structure while excluding the N.sub.2. Furthermore, ALF is hydrophobic compared to most MOFs, so it is able to capture CO.sub.2 from wet flue gas emissions under realistic operating conditions above room temperature. There is one other intriguing feature of this remarkable material, which is that ALF could offer a remarkably efficient vehicle for long-term CO.sub.2 storage if the selective reduction of CO.sub.2 to formic acid with solar hydrogen becomes more efficient (
Example 5. Preparation of ALF Doped with Other Trivalent Cations
[0292] ALF samples that have been doped with other trivalent cations, such as Fe, Ga, In, V, Mn, Co, Ru, and Cr, i.e A.sub.1-xB.sub.x(COOH).sub.3 (A and B are two different trivalent metals of Fe/Al/Ga/In/Mn/Cr/Co/Ru) were obtained.
Reflux Synthesis and Activation of Al.sub.0.5Fe.sub.0.5(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (as-Made Al.sub.0.5Fe.sub.0.5(HCOO).sub.3)
[0293] A mixture of aluminium hydroxide (3.0 g, 0.0384 mol), formic acid (150 mL), and [Fe.sup.III.sub.3(m-O)(HCOO).sub.7(H.sub.2O).sub.2] (3.0 g, 0.00561 mol) were refluxed in a 250 mL two-necked round-bottomed flask at 100? C. for 48 h. After completion of the reaction, excess formic acid was extracted by centrifugation, and the pale-greenish white solid product was rinsed with a copious amount of ethanol and separated via vacuum filtration. The vacuum dried sample gave a yield of 95% of Al.sub.0.5Fe.sub.0.5(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (as-made Al.sub.0.5Fe.sub.0.5(HCOO).sub.3). The air-dried Al.sub.0.5Fe.sub.0.5(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (0.5 g, 0.00229 mol) was heated at 150? C. under high vacuum [1?10.sup.?4 mmHg] for 24 h, yielding 0.38 g of the guest-free Al.sub.0.5Fe.sub.0.5(HCOO).sub.3.
Reflux Synthesis and Activation of as-Made V.sub.0.3Al.sub.0.7(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25
[0294] A mixture of vanadium acetylacetonate (0.5 g, 0.00143 mol), formic acid (75 mL), and aluminium hydroxide (0.5 g, 0.0064 mol) were refluxed in a 100 mL two-necked round-bottomed flask at 100? C. for 48 h. After completion of the reaction excess formic acid was extracted using centrifugation. The pale-green solid product was rinsed with a copious amount of ethanol and separated using vacuum filtration. The vacuum dried sample gave a yield of 93% of V.sub.0.3Al.sub.0.7(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (guest included/as-made V.sub.0.3Al.sub.0.7(HCOO).sub.3). The V:Al ratio in the MOF was confirmed by ICP-MS analysis. Analytical CHN data for as-made V.sub.0.3Al.sub.0.7(HCOO).sub.3 (M. Wt. 218.237 g/mol): calculated weight percentages C: 22.01%, H: 1.85% and observed C: 22.36%, H: 2.41%. As-made V.sub.0.3Al.sub.0.7(HCOO).sub.3(CO.sub.2).sub.0.75(H.sub.2O).sub.0.25(HCOOH).sub.0.25 (0.5 g, 0.0023 mol) was heated at 120? C. under high vacuum [1?10.sup.?4 mmHg] for 24 h, yielding quantitative amounts of the guest-free V.sub.0.3Al.sub.0.7(HCOO).sub.3. Analytical CHN data for V.sub.0.3Al.sub.0.7C.sub.3H.sub.3O.sub.6 (M. Wt. 169.221 g/mol): calculated. C: 21.29%, H: 1.79%, and observed C: 22.36%, H: 2.41%.
Example 6. Characterization and Activity of ALF Doped with Other Trivalent Cations
[0295] The activity of doped ALF was evaluated by following the protocol in Example 3.
Results and Discussion
[0296] The level of metal atom doping and its relative atomic concentrations were confirmed with ICP-MS and SC-XRD analysis. PXRD patterns and crystal structures of Fe-doped and V-doped materials (Al.sub.1-xFe.sub.x(COOH).sub.3 and V.sub.1-xAl.sub.x(COOH).sub.3)) reveal that all the V and Fe-doped materials are isostructural with the ALF structure (
[0297] Some of these doped materials, especially Al.sub.1-xFe.sub.x(COOH).sub.3, showed enhanced adsorption properties (