Vehicular lamp fitting, radar-cover removing method, and radar-cover attaching method
12066563 ยท 2024-08-20
Assignee
Inventors
- Satoshi Ito (Tokyo, JP)
- Yuri Mitomo (Tokyo, JP)
- Takuya Matsumaru (London, OH, US)
- Kentaro Mori (Tokyo, JP)
- Miho Sasaki (Wako, JP)
- Hideaki AIZAWA (Tokyo, JP)
- Masayuki Takayama (Wako, JP)
- Hironori TAMAKAWA (Tokyo, JP)
- Takato WATANABE (Tokyo, JP)
Cpc classification
F21S41/2805
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/0023
PERFORMING OPERATIONS; TRANSPORTING
F21S41/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01S7/028
PHYSICS
F21S41/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vehicular lamp fitting and the like capable of preventing the distance between a radar unit and the radar cover from changing are provided. A vehicular lamp fitting includes: a lamp housing; an outer lens attached to the lamp housing while covering an opening of the lamp housing, and forming a first space between the outer lens and the lamp housing; a lamp unit disposed in the first space; a radar housing; a radar cover attached to the radar housing while covering an opening of the radar housing, and forming a second space between the radar cover and the radar housing; a radar unit disposed in the second space; a first fixing part fixing the radar unit to the radar housing; and a second fixing part fixing the radar cover to the radar housing.
Claims
1. A vehicular lamp fitting comprising: a lamp housing; an outer lens attached to the lamp housing in a state of covering an opening of the lamp housing and forming a first space between the outer lens and the lamp housing; a lamp unit disposed in the first space; a radar housing; a radar cover attached to the radar housing in a state covering an opening of the radar housing and forming a second space between the radar cover and the radar housing; a radar unit disposed in the second space; a first fixing part fixing detachably the radar unit to the radar housing; and a second fixing part fixing detachably the radar cover to the radar housing.
2. The vehicular lamp fitting according to claim 1, wherein in the lamp housing and the radar housing, an opening of the lamp housing and an opening of the radar housing adjacent to each other are connected to each other by a connecting part.
3. The vehicular lamp fitting according to claim 2, wherein a side surface of the lamp housing and a side surface of the radar housing are opposed to each other with a space therebetween.
4. The vehicular lamp fitting according to claim 2, wherein the lamp housing, the radar housing, and the connecting part are formed as an integrated component by injection molding.
5. The vehicular lamp fitting according to claim 2, wherein the outer lens is welded to the opening of the lamp housing and the connecting part.
6. The vehicular lamp fitting according to claim 1, wherein the radar housing is disposed below the lamp housing.
7. The vehicular lamp fitting according to claim 1, wherein the first fixing part is provided in the radar housing.
8. The vehicular lamp fitting according to claim 1, further comprising a bracket fixed to the radar housing, wherein the first fixing part is provided in the bracket.
9. The vehicular lamp fitting according to claim 2, wherein an end of the outer lens and an end of the radar cover are opposed to each other, the end of the outer lens comprises a first extension part extending beyond the connecting part to a radar cover side, and the end of the radar cover comprises a second extension part extending from the end of the radar cover to an area behind the first extension part.
10. The vehicular lamp fitting according to claim 9, wherein the second extension part extends in an arc shape around the connecting part.
11. The vehicular lamp fitting according to claim 1, wherein the outer lens is transparent to visible light, and the radar cover is opaque to visible light.
12. The vehicular lamp fitting according to claim 9, wherein the vehicular lamp fitting which can be mounted on a vehicle to which a bumper is attached, and the radar cover is removed from the radar housing without causing the radar cover to interfere with the bumper by making the second extension part of the radar cover abut against the end of the outer lens and rotating the radar cover around a point at which the radar cover abuts against the end of the outer lens.
13. The vehicular lamp fitting according to claim 9, wherein the vehicular lamp fitting which can be mounted on a vehicle to which a bumper is attached, and the radar cover is attached to the radar housing without causing the radar cover to interfere with the bumper by making the second extension part of the radar cover abut against the end of the outer lens and rotating the radar cover around a point at which the radar cover abuts against the end of the outer lens.
14. The vehicular lamp fitting according to claim 12, wherein an end of the radar cover and an end of the bumper that are opposed to each other are formed in such a shape that a gap between these ends becomes wider toward a rear.
15. A method for removing a radar cover from a radar housing in a vehicular lamp fitting according to claim 9, comprising: making a second extension part of the radar cover abut against an end of the outer lens; and rotating the radar cover around a point at which the second extension part of the radar cover abuts against the end of the outer lens, and thereby removing the radar cover from the radar housing without causing the radar cover to interfere with a bumper.
16. A method for attaching a radar cover to a radar housing in a vehicular lamp fitting according to claim 9, comprising: making a second extension part of the radar cover abut against an end of the outer lens; and rotating the radar cover around a point at which the second extension part of the radar cover abuts against the end of the outer lens, and thereby attaching the radar cover from the radar housing without causing the radar cover to interfere with a bumper.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) A vehicular lamp fitting 10, which is an embodiment according to the present disclosure, will be described hereinafter with reference to the attached drawings.
(12) The same reference numerals (or symbols) are attached to corresponding components throughout the drawings, and redundant explanations thereof are omitted as appropriate.
(13)
(14) The vehicular lamp fitting 10 according to this embodiment is a signal lighting fixture for a vehicle (hereinafter also referred to as a vehicle signal lighting fixture) that functions as a rear combination lamp, and is mounted on each of the left and right sides of the rear end of a vehicle such as an automobile (not shown). Since the vehicular lamp fittings 10 mounted on both the left and right sides of the rear end of the vehicle are symmetrical to each other, only the vehicular lamp fitting 10 mounted on the left side (the left side when facing the front side of the vehicle) of the rear end of the vehicle will be described hereinafter as a representative example.
(15)
(16) As shown in
(17) In the lamp housing 20 and the radar housing 50 disposed below the lamp housing 20, an opening 21 of the lamp housing 20 and an opening 51 of the radar housing 50 that are adjacent to each other are connected by a connecting part 80 (see
(18) The lamp housing 20, the radar housing 50, and the connecting part 80 are molded as an integrated component by injection-molding them from a synthetic resin such as acrylic and polycarbonate.
(19) The outer lens 30 is made of a material transparent to light (visible light) emitted by the lamp units 40A and 40B, and, for example, made of a transparent resin (a synthetic resin) such as acrylic and polycarbonate. For example, the outer lens 30 is made of a red transparent resin. Note that the outer lens 30 may be made of a transparent resin having a color other than red. The outer lens 30 is attached to the lamp housing 20 in a state in which it covers the opening 21 of the lamp housing 20, and forms a space S2 (an example of the first space in the present disclosure) between the outer lens 30 and the lamp housing 20. The outer lens 30 is welded to the lamp housing 20 (to the peripheral edge of the opening and to the connecting part 80) along its whole peripheral edge. Note that the outer lens 30 may have an arbitrary shape as desired according to the design of the vehicle or the like.
(20) The lamp units 40A and 40B are disposed in the space S2 formed by the outer lens 30 and the lamp housing 20 (see
(21) The lamp unit 40A is, for example, a lamp unit for a stop lamp, and includes a reflector 41A (a reflective surface) for the stop lamp and a light source for the stop lamp (illustration thereof is omitted in
(22) The lamp unit 40B is, for example, a lamp unit for a turn lamp (e.g., a blinker), and includes a reflector 41B (a reflective surface) for the turn lamp and a light source for the turn lamp (illustration thereof is omitted in
(23) The radar cover 60 is made of a material opaque to visible light, such as a black synthetic resin. Note that the color of the radar cover 60 is not limited to black. That is, the radar cover 60 may have any color as long as it is opaque to visible light. The radar cover 50 is provided to protect the radar unit 70 from stepping stones or the like and to improve the appearance. The radar cover 60 is attached to the radar housing 50 in a state in which it covers the opening 51 of the radar housing 50, and forms a space S3 (an example of the second space in the present disclosure) between the radar cover 60 and the radar housing 50. Note that it is sufficient if the radar cover 60 is large enough to cover the area through which electromagnetic waves transmitted from the radar unit 70 (millimeter waves having the angle of divergence ?v in the vertical direction (hereinafter also referred to as the vertical divergence angle ?v) (see
(24) The radar unit 70 (the radar apparatus) is disposed in the space S3 (an example of the second space in the present disclosure) formed by the radar cover 60 and the radar housing 50 (see
(25) Note that the radar method of the radar unit 70 may be either of a pulse method or a CW (Continuous Wave) method, or may be any other method. Further, the antenna method of the radar unit 70 may be any of a mechanical scanning method, a beam switching method, a phased array method, and a digital forming method, or may be any other method.
(26) The radar unit 70 is detachably fixed to the radar housing 50. Specifically, as shown in
(27) The radar cover 60 is detachably fixed to the radar housing 50. Specifically, as shown in
(28) As shown in
(29) The end of the outer lens 30 (the lower end in
(30) Meanwhile, the end of the radar cover 60 (the upper end in
(31) As shown in
(32) The bumper 110 is disposed below and adjacent to the radar cover 60 across the gap S5 (i.e., with the gap S5 interposed therebetween). The end of the bumper 110 (the upper end in
(33) The third and fourth extension parts 65 and 111 are formed in such a manner that they become wider (i.e., the distance therebetween increases) toward the rear. In this way, it is possible to prevent the end of the outer lens 30 (the lower end in
(34) Further, it is possible to prevent the end of the outer lens 30 (the lower end in
(35) As shown in
(36) Next, a procedure for replacing the radar unit 70 will be described.
(37) Firstly, the bezel 90 is removed. As a result, the screw N (see
(38) Next, a procedure for attaching the radar cover 60 to the radar housing 50 after the radar unit 70 is replaced will be described.
(39) After the radar unit 70 is replaced by another radar unit 70 as described above, firstly, the end 61 of the radar cover 60 on the outer side in the vehicle-width direction (see
(40) The method for attaching and removing the radar cover 60 will be described in a more detailed manner with reference to
(41) Firstly, a method for removing the radar cover 60 from the radar housing 50 will be described.
(42) Firstly, after the screw N is removed, the radar cover 60 is shifted, relative to the radar housing 50, to the inner side in the vehicle-width direction (to the right side in
(43) Next, the radar cover 60 is moved in a direction indicted by an arrow AR1 in
(44) Next, the radar cover 60 is rotated around the point at which the second extension part 64 of the radar cover 60 abuts against (i.e., is in contact with) the end of the outer lens 30 (the lower end in
(45) Next, the radar cover 60 is rotated around the point at which the second extension part 64 of the radar cover 60 abuts against (i.e., is in contact with) the end of the outer lens 30 (the lower end in
(46) Next, the radar cover 60 is shifted, relative to the radar housing 50, to the outer side in the vehicle-width direction (to the left side in
(47) This is because the radar unit 70 and the radar cover 60 are fixed to one and the same radar housing 50. That is, this is because since the radar unit 70 and the radar cover 60 are fixed to the same radar housing 50, the radar unit 70 and the radar cover 60 vibrate in a unified manner (e.g., simultaneously vibrate in the same directions in the same manner as each other) when they vibrate due to vibrations of the vehicle (not shown) on which the vehicular lamp fitting 10 is mounted (e.g., due to vibrations thereof during the traveling), so that the distance between the radar unit 70 and the radar cover 60 does not change.
(48) Further, according to this embodiment, there is another advantage that the effect of the heat (the heat generated by the lamp units 40A and 40B) on the radar unit 70 can be reduced. This is because the radar unit 70 is disposed in the second space S3 (formed by the radar housing 50 and the radar cover 60) in which the temperature is lower than that in the first space S2 (formed by the lamp housing 20 and the outer lens 30) where the temperature is raised due to the heat generated by the lamp units 40A and 40B. Further, according to this embodiment, since the side surface of the lamp housing 20 (the lower surface in
(49) Further, according to this embodiment, there is another advantage that the radar unit 70 can be easily repaired or replaced in the event of failure thereof. This is because each of the radar unit 70 and the radar cover 60 is detachably fixed to the radar housing 50, so that the radar unit 70 can be replaced by removing the radar cover 60 from the radar housing 50 without removing the vehicular lamp fitting 10 itself from the vehicle (not shown).
(50) Further, according to this embodiment, since the lamp housing 20, the radar housing 50, and the connecting part 80 are formed as an integrated component by injection molding, the radar housing 50 can be accurately positioned relative to the lamp housing 20 as compared to the case where the lamp housing 20 and the radar housing 50 are separately molded and then assembled into one assembly. Therefore, it is possible to reduce variations among the detection areas of radar units 70.
(51) Further, according to this embodiment, since a bracket 100 (which will be described later) is not used, the number of components interposed between the vehicle and the radar unit 70 is reduced. Therefore, there are other advantages that the accuracy of the assembly is improved and the cost is reduced as compared to a modified example in which a bracket 100 is used (which will be described later).
(52) Next, a modified example will be described.
(53)
(54) The vehicular lamp fitting 10 according to this modified example corresponds to one that is obtained by adding a bracket 100 in the vehicular lamp fitting 10 shown in
(55) Although an example in which the radar unit 70 is fixed to the radar housing 50 by the engagement parts 53 provided in the radar housing 50 is described in the above-described embodiment, the present disclosure is not limited to this example.
(56) For example, as shown in
(57) According to this modified example, radar units having various shapes can be fixed to the radar housing 50 by replacing the bracket 100 by other brackets without changing the radar housing 50. Further, even in the case where the engagement part(s) 53 cannot be provided in the radar housing 50 because of the mold (i.e., dies) or the like, the radar unit 70 can be fixed to the radar housing 50 through the bracket 100.
(58) Further, although an example in which the lamp housing 20 and the radar housing 50 are molded as an integrated component is described in the above-described embodiment, the present disclosure is not limited to this example. For example, the lamp housing 20 and the radar housing 50 may be separately molded, and then they may be assembled into one assembly.
(59) Further, an example in which the radar housing 50 is disposed below the lamp housing 20 is described in the above-described embodiment, the present disclosure is not limited to this example. That is, the radar housing 50 may be disposed in various places such as above the lamp housing 20 or on the right or left side thereof.
(60) Further, although an example in which a vehicular lamp fitting according to the present disclosure is applied to a rear combination lamp has been described in the above-described embodiment, the present disclosure is not limited to this example. For example, the present disclosure may be applied to a vehicle signal lighting fixture other than the rear combination lamp, and may also be applied to other vehicular lamp fittings such as a vehicle front light (e.g., a headlight). All the numeral values mentioned in the above-described embodiments are merely examples, and numeral values different from them can be uses as appropriate.
(61) The above-described embodiments are merely examples in all the aspects thereof. The present disclosure should not be limited by the descriptions of the above-described embodiments. The present disclosure may be carried out in various other forms without departing from the spirit or main features of the disclosure.
(62) From the disclosure thus described, it will be obvious that the embodiments of the disclosure may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure, and all such modifications as would be obvious to one skilled in the art are intended for inclusion within the scope of the following claims.