PRODUCT FOR PROVIDING MEMBRANE ELEMENTS AND MANUFACTURING METHOD
20240261786 ยท 2024-08-08
Assignee
Inventors
- Alfons Kesting (G?ttingen, DE)
- Wei Sun (Dassel, DE)
- Marcel Bremerich (G?ttingen, DE)
- Louis Villain (Hannover, DE)
Cpc classification
G01N33/4875
PHYSICS
B32B2307/726
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/0647
PERFORMING OPERATIONS; TRANSPORTING
B32B38/04
PERFORMING OPERATIONS; TRANSPORTING
B32B37/182
PERFORMING OPERATIONS; TRANSPORTING
B32B37/12
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B38/0004
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/12
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502707
PERFORMING OPERATIONS; TRANSPORTING
B32B27/286
PERFORMING OPERATIONS; TRANSPORTING
B32B38/10
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5023
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/087
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
B32B27/28
PERFORMING OPERATIONS; TRANSPORTING
B32B37/18
PERFORMING OPERATIONS; TRANSPORTING
B32B38/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a product for providing membrane elements, comprising: a carrier film; and a membrane film, at least comprising: a support layer; and a membrane layer; the membrane film is releasably coupled to the carrier film; and the membrane film has a plurality of substantially discrete membrane elements. The invention also relates to a corresponding manufacturing process.
Claims
1. A product for providing membrane elements comprising: a carrier film; and a membrane film at least comprising: a support layer; and a membrane layer; wherein the membrane film is releasably coupled to the carrier film; and wherein the membrane film comprises a plurality of substantially discrete membrane elements.
2. The product according to claim 1, wherein the support layer is arranged between the carrier film and the membrane layer.
3. The product according to claim 1, wherein the membrane layer comprises a porous, absorbent material; and/or wherein the membrane layer comprises: cellulose nitrate and/or cellulose acetate, and/or polysulfone, in particular polyethersulfone, PESU.
4. The product according to claim 1, wherein the membrane layer has a thickness of about 50 ?m to about 200 ?m and/or wherein the carrier film comprises a carrier material having a silicone coating.
5. The product according to claim 1, wherein the carrier film has a thickness of approximately 100 ?m to approximately 300 ?m; and/or wherein the support layer has a thickness of about 10 ?m to about 20 ?m.
6. The product according to claim 1, wherein the support layer of the membrane film is releasably coupled to the carrier film by means of adhesive and/or wherein the membrane layer of the membrane film is coupled to the support layer of the membrane film by means of adhesive.
7. The product according to claim 6, wherein the adhesive comprises a contact adhesive and/or a melt adhesive.
8. The product according to claim 6, wherein the adhesive has a layer thickness of about 8 ?m to about 20 ?m.
9. The product according to claim 1, wherein the membrane elements have an at least partially structured surface.
10. The product according to claim 1, wherein the membrane elements have one or more structures in the membrane layer.
11. The product according to claim 10, wherein the one or more structures in the membrane layer were formed by at least partial ablation of the membrane layer; and/or wherein a structure forms one or more flow lines for guiding a fluid and/or controlling a fluid flow; and/or wherein a structure forms one or more mixing and/or reaction zones.
12. A method for producing a product for providing membrane elements, comprising the steps: providing a support layer; releasably coupling a carrier film to a first side of the support layer; coupling a membrane layer to a second side of the support layer; forming a plurality of membrane elements by at least partial ablation of the support layer and the membrane layer.
13. The method according to claim 12, wherein the membrane elements are formed and/or structured by means of laser cutting.
14. The method according to claim 12, further comprising the step: applying an adhesive to the support layer and/or to the membrane layer to couple the support layer to the membrane layer; and/or applying an adhesive to the support layer and/or the carrier film to releasably couple the support layer to the carrier film.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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[0073]
[0074] The membrane layer 4 comprises a porous, in particular a microporous, and/or an absorbent (in particular highly-absorbent) material, which in particular comprises a sponge structure and is suitable for absorbing and/or collecting fluids. Depending on the application, the membrane layer preferably has an, in particular nominal, mean and/or maximum, pore size of approximately 5 ?m or approximately 10 ?m, which in particular facilitates a capillary effect of the membrane layer 4 for conveying fluids on and/or in and/or along the membrane layer. The membrane layer 4 in particular has a thickness of approximately 50 ?m to approximately 200 ?m.
[0075] The membrane layer 4 advantageously comprises and/or consists of the following: Cellulose, in particular cellulose nitrate (nitrocellulose) and/or cellulose acetate, and/or polysulfone, in particular polyether sulfone (PESU), dextran polymers and/or a material with similar characteristics and/or similar properties, in particular substantially sponge-like materials and/or materials that permit a lateral flow of fluids.
[0076] The carrier film 8 comprises a carrier material having a silicone coating, such as siliconized paper, therefore allowing the carrier film 8 to be substantially easily released, in particular substantially non-destructively released, from the support layer 6. The carrier film preferably has a material thickness of about 100 ?m to about 300 ?m.
[0077] The support layer 6 preferably has a thickness of about 10 ?m to about 20 ?m and consists of, for example: PET (polyethylene terephthalate), PE (polyethylene), EVA (ethylene-vinyl acetate copolymer), PP (polypropylene), PVC (polyvinyl chloride), EVOH (ethylene-vinyl alcohol copolymer), PA (polyamide), and/or a similar material having high flexibility and durability.
[0078] The carrier film 8 and the membrane film are at least regionally arranged one above the other, wherein the support layer 6 of the membrane film is releasably coupled and/or connected to the carrier film 8. The membrane film is preferably releasably coupled to the carrier film 8 such that the membrane film, in particular the membrane elements 2, can be substantially non-destructively released or decoupled from the carrier film 8for example with the aid of tweezers. In particular, the membrane film is releasably coupled to the carrier film 8 by means of an adhesive, which comprises a contact adhesive and/or a melt adhesive.
[0079] The shown section of the product 1 comprises a plurality (e.g., three) of substantially discretely formed membrane elements 2. In this example, the membrane elements 2 are essentially identically formed and/or shaped, i.e., they have a substantially identical shape. Alternatively and/or additionally, one or more membrane elements 2 can have deviating shapes.
[0080] In the embodiment shown, the membrane layer 4 of the membrane elements 2 is delimited by a gap 24 along its outer circumference from a membrane layer 4, which is not comprised by a membrane element 2. A gap 24 can in particular be generated by regionally ablating and/or removing and/or melting at least the membrane film, i.e., the membrane layer 4 and the support layer 6. Laser cutting is particularly suitable for this purpose.
[0081] Furthermore, the depicted membrane elements 2 are structured substantially identically: The membrane elements 2 comprise one or more (e.g., ten) flow lines 18, which are formed in the membrane layer 4 of the membrane elements 2 and are suited to guide a fluid applied to at least one application zone 22 away from the latter. The flow lines 18 are defined and/or formed by one or more structures 16 and/or are preferably spaced apart from one another, wherein the one or more structures 16 are generated in particular by (at least partially) ablating and/or removing and/or melting the membrane layer 4, for example by laser cutting.
[0082] In the embodiment shown in
[0083]
[0084] By pulling off and/or releasing and/or decoupling the membrane layer 4 and support layer 6 not comprised by a membrane element 2, the provision of membrane elements 2 can be improved because only the membrane elements 2 remain on the product 1. This allows the membrane elements 2 to be more readily identified and/or gripped and/or manipulated for detaching and/or decoupling the membrane elements 2 from the product 1, e.g., by means of tweezers.
[0085]
[0086] The product 1 shown comprises at least one carrier film 8, which is releasably coupled to a support layer 6 by means of adhesive 10. The adhesive 10 preferably comprises a contact adhesive and/or a melt adhesive. The carrier film 8 has a material thickness of preferably about 100 ?m to about 300 ?m, e.g., about 150 ?m. The carrier film 8 preferably comprises a carrier material having a silicone coating, more preferably a siliconized paper. Alternatively and/or additionally, the carrier film 8 can comprise another material, preferably a material with similar non-adhesive properties, thus achieving a releasable coupling and allowing a substantially non-destructive release of the support layer 6 from the carrier film 8a.
[0087] The support layer 6 has a material thickness of preferably about 10 ?m to about 20 ?m, e.g., about 12 ?m. The support layer 6 preferably comprises and/or consists of the following: PET (polyethylene terephthalate), PE (polyethylene), EVA (ethylene-vinyl acetate copolymer), PP (polypropylene), PVC (polyvinyl chloride), EVOH (ethylene-vinyl alcohol copolymer), PA (polyamide), and/or a similar material. The support layer 6 is in particular used to support and/or stabilize the membrane elements 2 and/or the membrane layer 4.
[0088] The support layer 6 is preferably coupled and/or connected to the membrane layer 4 by adhesive 10, wherein the adhesive 10 is substantially identical to, or different from, the adhesive 10 provided between the support layer 6 and the carrier film 8. The thickness of the different adhesive layers 10 can be substantially identical or different. The membrane layer 4 has a material thickness of preferably approximately 50 ?m to approximately 200 ?m. The membrane layer 4 preferably comprises a porous, in particular a microporous, and/or an absorbent, in particular highly-absorbent, material, such as: Cellulose, in particular cellulose nitrate (nitrocellulose) and/or cellulose acetate, and/or polysulfone, in particular polyether sulfone (PESU), dextran polymers and/or a material with similar characteristics and/or similar properties.
[0089] Preferably, the adhesive 10 comprises a contact adhesive and/or melt adhesive to releasably couple the support layer 6 to the carrier film 8 and/or to, preferably substantially unreleasably, couple the membrane layer 4 to the support layer 6. Furthermore, the coupling between the membrane layer 4 and the support layer 6 preferably has a greater adhesion and/or resistance strength compared to the coupling between the support layer 6 and the carrier film 8. Adhesives 10 that permit decoupling and/or separating coupled and/or connected adhesive-bonded parts from one another substantially without residue and/or non-destructively are also preferred. The adhesive 10 is advantageously at least slightly hydrophobic, i.e., water-repellent and/or does not mix with fluids, in particular water.
[0090] The adhesion of the coupling and/or connection between the support layer 6 and the membrane layer 4 is preferably greater and/or more resistant than between the support layer 6 and the carrier film 8. This can be achieved, for example, by correspondingly different adhesives 10 and/or by appropriately selected materials and/or a treatment of the membrane layer 4 and the carrier film 8.
[0091] In particular when using a siliconized paper as a carrier film 8, a comparatively low adhesion between the membrane film and the carrier film 8 can be achieved, thus achieving simple release of the membrane film from the carrier film 8.
[0092] The shown section of the product 1 of
[0093] As shown, the gap 24a is formed differently than the gaps 24b-24d: The gap 24a extends through the entire thickness of the membrane film, i.e., through the membrane layer 4, the support layer 6 and the adhesive 10, which connects the membrane layer 4 and the support layer 6. The membrane element 2e can in particular be decoupled from the product 1 by forming a membrane element 2 with such a gap 24a. The membrane element 2e comprises the membrane film (in particular the membrane layer 4, the support layer 6 and the adhesive 10 located between them). This is particularly advantageous if the released membrane element 2e is essentially not intended to have an adhesive 10 on the outside of the support layer 6, for example to facilitate handling the membrane element 2e.
[0094] Alternatively, a gap 24b-24d can be created by ablating and/or removing and/or melting the membrane layer 4, the support layer 6 and the adhesive layer(s) 10, which connect the membrane layer 4 to the support layer 6 or the support layer 6 to the carrier film 8. This is in particular advantageous in order to obtain the released membrane element 2d, which comprises adhesive 10 at least regionally on a side opposite to the membrane layer 4. In other words: The membrane elements 2d released or decoupled in this manner have adhesive 10 at least regionally on the side released from the carrier film 8. Such a membrane element 2d is advantageous, for example to achieve a secure hold of the membrane element 2d in an analyzer.
[0095] A secure positioning of the membrane elements 2 in an analyzer and/or a test cartridge can in particular be achieved because the membrane element 2d can be glued to the side of the support layer 6 in the analysis device by the adhesive 10 and/or can be releasably coupled with said glue.
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[0097] One or more structures 16 are preferably formed and/or generated by ablating and/or cutting and/or removing and/or melting the membrane layer 4 and, optionally, the adhesive layer 10 of the membrane film. Laser cutting is in particular suitable for this purpose, as explained in more detail with respect to
[0098] The flow lines 18a and 18b are in particular adapted to conduct a fluid along and/or in the membrane layer 4. The membrane layer 4, which forms the flow lines 18a and 18b, is substantially separated and/or delimited from the respective adjacent membrane layers 4a and 4b of the membrane element 2c by the structures 16. In particular, the membrane layers 4a and 4b thus do not come into contact with the fluid guided by the flow lines 18a and 18b.
[0099] A structure 16 preferably extends at least over a part of the thickness of the membrane layer 4, further preferably over substantially the entire thickness of the membrane layer 4 (see structures 16a and 16b of the membrane element 2c). Alternatively, a structure 16 extends through the membrane layer 4 and at least through a part of the thickness of the adhesive layer 10, which connects the membrane layer 4 and the support layer 6 (see structure 16c).
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[0101] Subsequently, the carrier film 8 is preferably unrolled from a roll and placed onto, and/or coupled and/or connected to, the side of the support layer 6 comprising the adhesive 10.
[0102] Furthermore, adhesive 10 is preferably applied to the side of the support layer 6 opposite to the carrier film 8. This is in particular the same adhesive 10 as provided between the support layer 6 and the carrier film 8. The membrane layer 4 is subsequently placed onto, or coupled or connected to, the support layer 6.
[0103] A plurality of membrane elements 2 is then preferably formed and/or shaped and/or structured, for example by one or more ablation devices 14. An ablation device 14 is in particular adapted to at least regionally ablate and/or remove at least a portion of the product 1, in particular the membrane film. In particular, the ablation device 14 is adapted to selectively form the gaps 24 shown in
[0104] For this purpose, ablation device 14 can comprise one or more means for cutting and/or melting at least a part of the membrane layer 4 and/or the adhesive 10 and/or the support layer 6.
[0105] An ablation device 14 preferably comprises one or more means for laser cutting in order to shape and/or form the membrane elements 2 and/or to shape one or more structures 16 in at least the membrane layer 4 of the membrane elements 2. Alternatively and/or additionally, an ablation device 14 can comprise one or more drilling and/or milling tools for forming and/or structuring the membrane elements 2.
[0106] Advantageously, the production of the product 1 or the individual steps of the method is carried out substantially continuously and/or in parallel such that large quantities of the product 1 can be produced in a time-efficient manner. The support layer 6, the carrier film 8 and the membrane layer 4 are in particular most suitably fed and/or provisioned as shown in
[0107] Optionally, the device can preferably be provided with one or more devices for tempering, supporting, pressing and/or checking the product 1 and/or its components (not shown), in particular to obtain or ensure improved product quality.
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[0109] Alternatively and/or additionally, at least one ablation device 14 can be arranged and/or positioned such that it structures the membrane layer 4 before the carrier film 8 is supplied and/or coupled.
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[0111] At one end in the membrane layer 4, the structured membrane element 2 in
[0112] Furthermore, the membrane element 2 in
[0113] The application zone 22, the flow lines 18 and the mixing and/or reaction zones 20 are preferably formed and/or shaped by structures 16 and/or gaps 24.
[0114] In the example shown, the membrane element 2 in
[0115] At one end in the membrane layer 4, the structured membrane element 2 according to
[0116] The membrane element 2 of
[0117] However, reduced effort is required for producing the membrane element 2 of
[0118] As described in particular with regard to
[0119]
[0120] The membrane element 2 of
[0121] Contrary to the membrane element 2 of
[0122] The fork 26 divides a fluid applied to the lower application zone 22 and flowing along the corresponding flow line 18 into two flow lines 18 such that the fluid travels to the corresponding mixing and/or reaction zones 20 at a reduced concentration. A membrane element 2 can comprise a plurality of such and/or similar forks 26 for (re-)directing a fluid.
[0123] Furthermore, the membrane element 2 of
[0124] The membrane elements 2 of
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[0126] Each of the flow lines 18 preferably comprises a mixing and/or reaction zone 20, in which for example DNA, RNA, and/or proteins were introduced.
[0127] When a fluid to be tested reaches a mixing and/or reaction zone 20 comprising DNA, RNA and/or proteins, said mixture can react with the DNA, RNA, and/or protein. The reaction preferably results in a visible change in the color in at least a part of the mixing and/or reaction zone 20, which can in particular be detected with an analyzer. If no reaction occurs, the fluid to be tested probably has no or too low a concentration of the substance required for the reaction, such as certain antibodies.
[0128] The flow lines 18 of the membrane element 2 of
LIST OF REFERENCE NUMERALS
[0129] 1 Product for providing membrane elements [0130] 2 Membrane element [0131] 4 Membrane layer [0132] 4 Isolated membrane layer of a membrane element [0133] 4 Membrane layer not comprised by any membrane element [0134] 6 Support layer [0135] 6 Support layer not comprised by any membrane element [0136] 8 Carrier film [0137] 10 Adhesive [0138] 12 Adhesive device [0139] 14 Ablation device [0140] 16 Structure [0141] 18 Flow line [0142] 20 Mixing and/or reaction zone [0143] 22 Application zone [0144] 24 Gap [0145] 26 Fork