Fuel vapor processing apparatus
10151275 ยท 2018-12-11
Assignee
Inventors
Cpc classification
F02M25/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A snap-fit attaching device may attach an accessory device to an attachment unit that may be integrated with or connected to a main unit. The attachment device may include a first structural member and a second structural member. The first structural member includes a slot that defines an engaging opening forming member. The engaging opening forming member is supported at a support portion in a cantilever manner so as to be resiliently deformable. An engaging opening is formed in the engaging opening forming member. The first structural member further includes a bridging member defining a part of the slot and disposed at a position opposite to the support portion. The second structural member includes an engaging projection for engagement with the engaging opening.
Claims
1. A fuel vapor processing apparatus, comprising: a main device configured to receive and process fuel vapor produced in a fuel tank, wherein the main device comprises a main unit and an attachment unit that communicate with each other via a fuel vapor passage, wherein the attachment unit includes a first structural member; an accessory device including a second structural member; and a snap-fit attaching device configured to attach the second structural member to the first structural member, wherein the snap-fit attaching device comprises: a slot formed in the first structural member, an engaging opening forming member defined by the slot, and an engaging opening formed in the engaging opening forming member, wherein the slot is formed to surround the engaging opening forming member, so that the engaging opening forming member is supported by the first structural member in a cantilever manner at a support portion so as to be elastically deformable; and an engaging projection disposed at the second structural member and configured to engage the engaging opening through elastic deformation of the engaging opening forming member when the second structural member moves relative to the first structural member in an attaching direction; wherein the first structural member further includes a bridging portion facing a part of the slot on a side opposite to the support portion, wherein the bridging portion connects portions of the first structural member disposed on opposite sides of the engaging opening forming member with respect to a direction along the part of the slot.
2. The fuel vapor processing apparatus according to claim 1, wherein: the bridging portion is configured not to interfere with the engaging projection during the movement of the second structural member in the attaching direction.
3. The fuel vapor processing apparatus according to claim 1, wherein: the first structural member further includes a reinforcement rib structure disposed around the engaging opening forming member and formed integrally with the first structural member.
4. The fuel vapor processing apparatus according to claim 1, wherein: the accessory unit comprises a pump unit used for a failure diagnosis of the fuel vapor processing apparatus.
5. The fuel vapor processing apparatus according to claim 1, wherein: the main unit of the main device comprises a canister that contains adsorbent.
6. The fuel vapor processing apparatus according to claim 1, wherein: the main unit and the attachment unit of the main device are integrated with each other.
7. The fuel vapor processing apparatus according to claim 1, wherein: the main unit and the attachment unit of the main device are separated from each other and are connected to each other via a communication pipe.
8. The fuel vapor processing apparatus according to claim 7, wherein: the attachment unit of the main device contains adsorbent.
9. The fuel vapor processing apparatus according to claim 7, wherein: the attachment unit of the main device contains no adsorbent.
10. The fuel vapor processing apparatus according to claim 1, wherein: the first structural member comprises a peripheral wall configured to be fitted with the second structural member.
11. A fuel vapor processing apparatus comprising: a canister containing adsorbent for adsorbing fuel vapor produced in a fuel tank; an accessory device; a first wall portion disposed at one of the canister and the accessory device; a second wall portion disposed at the other of the canister and the accessory device; a snap-fit attachment device configured to detachably attach the accessory device to the canister, wherein the attachment device comprises: a slot formed in the first wall portion, an elastically deformable member surrounded by the slot, and an engaging opening formed in the elastically deformable member, wherein the slot is configured not to be opened at a peripheral edge of the first wall portion; and an engaging projection disposed at the second wall portion and configured to engage the engaging opening; wherein as the first wall portion moves relative to the second wall portion in an attachment direction, the elastically deformable member elastically deforms from an original shape due to interaction with the engaging projection, and the elastically deformable member elastically recovers the original shape to cause engagement of the engaging projection with the engaging opening when the engaging opening is positioned to face the engaging projection.
12. The fuel vapor processing apparatus according to claim 11, wherein: a peripheral portion of the first wall portion around the elastically deformable portion is configured not to interact with the engaging projection during the movement of the first wall portion in the attachment direction relative to the second wall portion.
13. The fuel vapor processing apparatus according to claim 11, further comprising: a fluid connection device configured to connect the accessory device to the canister in fluid communication therewith when the accessory device is attached to the canister via the attachment device.
14. A fuel vapor processing apparatus comprising: a canister containing adsorbent for adsorbing fuel vapor produced in a fuel tank; an attachment unit connected to the canister via a connection pipe; an accessory device; a first wall portion disposed at one of the attachment unit and the accessory device; a second wall portion disposed at the other of the attachment unit and the accessory device; a snap-fit attachment device configured to detachably attach the accessory device to the attachment unit, the attachment device comprising: a slot formed in the first wall portion, an elastically deformable member surrounded by the slot, and an engaging opening formed in the elastically deformable member, wherein the slot is configured not to be opened at a peripheral edge of the first wall portion; and an engaging projection disposed at the second wall portion and configured to engage the engaging opening; wherein as the first wall portion moves relative to the second wall portion in an attachment direction, the elastically deformable member elastically deforms from an original shape due to interaction with the engaging projection, and the elastically deformable member elastically recovers the original shape to cause engagement of the engaging projection with the engaging opening when the engaging opening is positioned to face the engaging projection.
15. The fuel vapor processing apparatus according to claim 14, wherein: a peripheral portion of the first wall portion around the elastically deformable portion is configured not to interact with the engaging projection during the movement of the first wall portion in the attachment direction relative to the second wall portion.
16. The fuel vapor processing apparatus according to claim 14, further comprising: a fluid connection device configured to connect the accessory device to the attachment unit in fluid communication therewith when the accessory device is attached to the attachment unit via the attachment device.
17. The fuel vapor processing apparatus according to claim 16, wherein: the attachment unit contains adsorbent therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a detailed description of the preferred embodiments of the invention, reference will now be made to the accompanying drawings in which:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(23) As previously described, in JP-A-2010-106712, slits 1211 are formed around the opening forming member 1213 to define free peripheral edges excluding a cantilever support portion 1214. As a result, the rigidity of the peripheral structure (i.e., the support structure) of the opening forming member 1213 is relatively low. In fact, a result of a travelling test of a vehicle (automobile) incorporating the above snap-fit structure has showed that the accessory device (pump unit) vibrates in some cases. The vibration of the accessory device was remarkable especially when a strong vibration is applied to the accessory device during travelling of the vehicle on a wavey highway road surface. In
(24) Embodiments will now be described with reference to the drawings. In these embodiments, a canister is embodied as an example of a main device, and an accessory unit is embodied as a pump unit. The pump unit may be attached to the canister for use when a leakage diagnosis is performed for the canister during stopping of a vehicle engine.
(25) A first embodiment will now be described with reference to
(26) Referring first to
(27) The fuel vapor passage 14 may be connected to a tank port 21 of the canister 20, and the purge passage 16 may be connected to a purge port 22 of the canister 20. A solenoid valve 16v may be disposed in the purge passage 16 for opening and closing same. The atmospheric passage 18 may be connected to the atmospheric port 23 of the canister 20 via the pump unit 30, which may be used when a leakage diagnosis is performed for the fuel vapor processing apparatus 10.
(28) During stopping of the engine, fuel vapor may be introduced from within the fuel tank T into the canister 20 via the fuel vapor passage 14, so that the fuel vapor can be adsorbed by the adsorbent 12 of the canister 20. Here, during stopping of the engine, the solenoid valve 16v of the purge passage 16 may be closed, and therefore, no fuel vapor may flow into the intake passage of the engine.
(29) During the operation of the engine, the solenoid valve 16v may be opened, so that a negative pressure of the intake passage may be applied to the canister 20. In addition, atmospheric air may flow into the canister 20 via the atmospheric passage 18, the pump unit 30, and the atmospheric port 23. Therefore, the fuel vapor adsorbed by the adsorbent 12 may be desorbed from the adsorbent 12 and drawn into the intake passage of the engine. In this manner, fuel vapor produced in the fuel tank T may be prevented from flowing into the atmosphere.
(30) A leakage diagnosis for the fuel vapor processing apparatus 10 may be performed at a predetermined point of time during stopping of the engine. For preforming the leakage diagnosis, the pump unit 30 may be driven to discharge gas from within the canister 20 to the outside via the atmospheric passage 18, so that a negative pressure may be produced in the canister 20, the fuel vapor passage 14 and the purge passage 16. The negative pressure of the canister 20, etc. may be monitored during a predetermined period for determining whether or not leakage occurs.
(31) As explained previously, the pump unit 30 serves as an accessory device, and the canister 20 serves as a main device. In this embodiment, the attachment unit 20B for attaching the pump unit 30 to the canister 20 may include an outer wall portion 200 of the canister 20. The main unit 20A may be a major portion of the canister 20 excluding the outer wall portion 200. In this embodiment, the main unit 20A and the attachment unit 20B are integrated with each other.
(32) As shown in
(33) The pump housing 31 may have a substantially rectangular box shape. A relatively short communication pipe 36 for connection with the atmospheric port 23 of the canister 20 may extend downward from a substantially central portion of a lower surface 31d of the pump housing 31 (
(34) As shown in
(35) As shown in
(36) As shown in
(37) As shown in
(38) As shown in
(39) Referring to
(40) As shown in
(41) As shown in
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(43) As shown in
(44) As shown in
(45) As shown in
(46) To assemble the pump unit 30 to the canister 20, the pump unit 30 may be moved in the inserting direction relative to the canister 20 such that the communication pipe 36 is inserted into the atmospheric port 23 and that the pump housing 31 is fitted into the circumferential wall 200 as shown in
(47) As the pump unit 30 moves in the inserting direction, the inclined surfaces 31k of the lengthwise linear projections 31t formed on the outer peripheral surface of the pump housing 31 may first slidably contact the inner surface of the upper end of the outer peripheral wall 200 of the canister 20. Therefore, the pump unit 30 may be positioned relative to the outer peripheral wall 200 with respect to the radial direction of the communication pipe 36. As the pump unit 30 moves further in the inserting direction, the tip end surfaces (protruding end surfaces) of the lengthwise linear projections and the crosswise linear projection 31y formed on the outer peripheral surface of the pump housing 31 may slidably contact the inner peripheral surface of the outer peripheral wall 200, so that the communication pipe 36 of the pump unit 30 can be held to align with the atmospheric port 23 of the canister 20. In this manner, the communication pipe 36 can be inserted into the atmospheric port 23 as the pump housing 31 of the pump unit 30 is fitted into the outer peripheral wall 200 of the canister 20.
(48) As the pump unit 30 is fitted into the outer peripheral wall 200 of the canister, the rib portions 325 of the engaging step portions 320 may force the corresponding spring plate parts 213 to elastically deform outward. At the same time the communication pipe 36 of the pump unit 30 has been inserted into the atmospheric port 23 of the canister 20 by a predetermined insertion distance, the engaging step portions 320 may reach to positions where they face to the engaging openings 222 of the spring plate parts 213 (
(49) During the fitting operation of the pump unit 30 into the outer peripheral wall 200, the bridging portions 250 of the outer peripheral wall 200 may not interfere with the engaging step portions 320 of the pump unit 30 as shown in
(50) In the embodiment described above, there are provided snap-fitting devices between the outer peripheral wall 200 of the canister 20 and the pump housing 31 of the pump unit 30. The snap-fitting devices each include the engaging step 320, the spring plate part 213, and the engaging opening 222. The snap-fit attaching devices can elastically engage the pump unit 30 with the outer peripheral wall 200 of the canister 20 to fix the pump unit 30 in position relative to the canister 20 when the pump unit 30 (pump housing 31) has been fitted into the outer peripheral wall 200 to reach a predetermined position. Further, as the pump unit 30 is fitted into the outer peripheral wall 200 of the canister 20, the communication pipe 36 may be connected to the atmospheric port 23 of the canister 20. In this manner, the pump unit 30 can be fixed in position relative to the canister 20 by simply fitting the pump unit 30 into the outer peripheral wall 200 of the canister 20 to reach a predetermined position, and therefore, it is possible to reduce the number of necessary assembling steps in comparison with a case where the pump unit 30 is fixed to the canister 20 by using bolts or the like separate fasteners. Further, because the pump unit 30 is fitted into the outer peripheral wall 200 of the canister 20, it may be possible to fix the pump unit 30 in stable relative to the canister 20 even in the case where the pump unit 30 has a relatively large weight.
(51) Further, the lengthwise linear projections 31t and the crosswise linear projection 31y are formed on the outer peripheral surface of the pump unit 30 and are distributed around the central portion of the pump unit 30. Because the tip end surfaces (protruding end surfaces) of these linear projections 31t and 31y contact the inner peripheral surface of the outer peripheral wall 200 of the canister 20, it is possible to prevent shifting movement (rattling) of the pump unit 30 relative the canister 20.
(52) Further, the bridging portions 250 are formed on the front wall portion 210 and the back wall portion 220 of the outer peripheral wall 200 and each faces to the upper slot part 211C of the slot 211 defining the corresponding spring plate part 213. Therefore, it is possible prevent or minimize potential vibrations of the pump unit 30 that may be produced during travelling of the vehicle. In particular, it is possible to provide a remarkable effect in preventing or minimizing a strong vibration that may be applied to the pump unit 30 during travelling of the vehicle on a waved highway road surface.
(53) Furthermore, the reinforcement rib structures 260 formed on the outer peripheral wall 200 may increase the rigidity of the outer peripheral wall 200, in particular the rigidity of the regions around the splint plate parts 213. Therefore, it may be possible to further prevent or minimize potential vibrations of the pump unit 30.
(54) Referring now to
(55) Referring first to
(56) Similar to the first embodiment, the main unit 20A may contain the adsorbent 12 (not shown in
(57) In
(58) As shown in
(59) The connecting member 508 may be connected to the attachment fitting 502 that is fitted into the end of the communication pipe 500, so that the attachment unit 20B can be connected to the communication pipe 500. The storage housing 506 may be connected between the attachment unit body 504 and the connecting member 508. The adsorbent 12 (not shown in
(60) The second embodiment is different from the first embodiment in the arrangement of the main unit 20A and the attachment unit 20B of the canister 20. However, the construction of the attachment unit body 504 of the attachment unit 20B for fitting with the pump unit 30 is basically the same as the outer peripheral wall 200 of the attachment unit 20B of the first embodiment. Therefore, the operation for attaching the pump unit 30 to the attachment unit body 504 will not be described because this operation may be the same as the operation for attaching the pump unit 30 to the outer peripheral wall 200. Further, the advantages of the snap-fit attaching devices, the bridging portions 250 and the reinforcement rib structures 260 of the second embodiment are the same as those in the first embodiment.
(61) Referring now to
(62) The attachment unit 20Ba is different from the attachment unit 20B of the second embodiment in that the storage housing 506 is omitted. Thus, the connecting member 508 is directly connected to the attachment unit body 504. The attachment unit 20Ba may be used in place of the attachment unit 20B of the second embodiment, if no additional adsorbent is necessary. Therefore, the attachment unit 20Ba is simple in construction and may occupy a smaller space when arranged under the floor of the vehicle.
(63) The operation for attaching the pump unit 30 to the attachment unit body 504 of the third embodiment will not be described because this operation may be the same as the operation of the second embodiment. Further, the advantages of the snap-fit attaching devices, the bridging portions 250 and the reinforcement rib structures 260 of the second embodiment are the same as those in the first embodiment.
(64) Although the pump unit 30 was illustrated as an accessory device for attaching to the canister 20 in the above embodiments, the teachings of the above embodiments may be applied to any other accessory devices. For example, although the solenoid valve 16v is disposed in the purge passage 16 in the above embodiments, the solenoid valve 16v may be attached to the purge port 22 of the canister 30. In such a case, the solenoid valve 16v may serve as an accessory device and a structure like the outer peripheral wall 200 may be formed around the purge port 22 for fitting with the solenoid valve 16v. It may be also possible to apply the above teachings to an air filter serving as an accessory device attached to the atmospheric port 23. Further, any other filter devices may be used as accessory devices.
(65) Further, although the lengthwise linear projections 31t and the crosswise linear projection 31y are formed on the outer peripheral surface of the pump unit 30 in the above embodiments, it may be possible to replace the crosswise linear projection 31y with a lengthwise linear projection or to replace the lengthwise linear projections 31t with crosswise linear projections, so that all of the linear projections are lengthwise linear projections or crosswise linear projections.
(66) The various examples described above in detail with reference to the attached drawings are intended to be representative of the invention and thus not limiting. The detailed description is intended to teach a person of skill in the art to make, use and/or practice various aspects of the present teachings and thus is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be applied and/or used separately or with other features and teachings to provide improved fuel vapor processing apparatuses, and/or methods of making and using the same.
(67) Moreover, the various combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught to describe representative examples of the invention. Further, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
(68) All features disclosed in the description and/or the claims are intended to be disclosed as informational, instructive and/or representative and may thus be construed separately and independently from each other. In addition, all value ranges and/or indications of groups of entities are also intended to include possible intermediate values and/or intermediate entities for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.