Cap Assembly, Secondary Battery Comprising the Same, and Battery Pack
20230056045 · 2023-02-23
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/3425
ELECTRICITY
H01M50/152
ELECTRICITY
H01M50/186
ELECTRICITY
International classification
H01M50/152
ELECTRICITY
Abstract
The present invention relates to a secondary battery. The secondary battery comprises: an electrode assembly; a can configured to accommodate the electrode assembly; an electrolyte impregnated into the electrode assembly while being injected into the can; and a cap assembly mounted on an opening of the can, wherein the cap assembly comprises: a top cap in which a top hole is formed to pass vertically; a safety vent which is provided under the top cap and in which a vent hole is formed to pass vertically; and a current interrupt device (CID) filter which is provided under the safety vent, to which a positive electrode tab provided in the electrode assembly is coupled, and in which a CID hole is formed to pass vertically, wherein the CID hole is closed or opened by the positive electrode tab.
Claims
1. A secondary battery comprising: an electrode assembly; a can accommodating the electrode assembly therein, the can having a longitudinal axis extending in a vertical direction; an electrolyte impregnated into the electrode assembly within the can; and a cap assembly mounted on an opening of the can, wherein the cap assembly comprises: a top cap in which a top hole extends therethrough in the vertical direction; a safety vent which is provided under the top cap and in which a vent hole extends therethrough in the vertical direction; and a current interrupt device (CID) filter which is provided under the safety vent, to which a positive electrode tab of the electrode assembly is coupled, and in which a CID hole extends therethrough in the vertical direction, wherein the CID hole is configured to be closed or opened by movement of the positive electrode tab.
2. The secondary battery of claim 1, wherein, the top hole, the vent hole, and the CID hole are formed along a same line extending in the vertical direction, and the positive electrode tab, is visible from an outside of the secondary battery through the top hole, the vent hole, and the CID hole.
3. The secondary battery of claim 1, wherein the vent hole has a diameter greater than respective diameters of each of the top hole and the CID hole.
4. The secondary battery of claim 1, wherein the safety vent and the CID filter are coupled to each other, thereby connecting the vent hole to the CID hole.
5. The secondary battery of claim 4, wherein a gap between an outer circumferential surface of the vent hole and an outer circumferential surface of the CID hole, is sealed.
6. The secondary battery of claim 1, wherein the positive electrode tab comprises a lower tab part and an upper tab part, wherein the lower tab part is connected to the electrode assembly, and the upper tab part has a first end connected to both the lower tab part and the CID filter and a second end opposite the first end that is configured to be selectively in surface contact with or separated from a bottom surface of the CID filter to close or open the CID hole.
7. The secondary battery of claim 6, wherein the positive electrode tab is made of a material having an elastic restoring force so that the second end of the upper tab part is elastically in surface contact with the bottom surface of the CID filter.
8. The secondary battery of claim 6, wherein a lower end of an inner circumferential surface of the CID hole and the positive electrode tab configured to be selectively sealed to one another.
9. The secondary battery of claim 1, wherein the positive electrode tab comprises a sealing protrusion configured to be inserted into the CID hole to seal the CID hole.
10. The secondary battery of claim 9, wherein the sealing protrusion is formed as a hemispherical protrusion extending from a surface of the positive electrode tab.
11. The secondary battery of claim 4, further comprising a sealing ball disposed in the CID hole.
12. The secondary battery of claim 1, further comprising a closing cover coupled to the top hole, wherein the closing cover is made of a same material as the top cap.
13. A battery pack comprising: one or more secondary batteries each according to claim 1; and a battery case accommodating the one or more secondary batteries therein.
14. A cap assembly configured to be mounted on an opening of a can accommodating an electrode assembly therein and having a longitudinal axis extending in a vertical direction, the cap assembly comprising: a top cap in which a top hole extends therethrough in the vertical direction; a safety vent which is provided under the top cap and in which a vent hole extends therethrough in the vertical direction; and a CID filter which is provided under the safety vent and in which a CID hole extends therethrough in the vertical direction.
15. The cap assembly of claim 14, wherein the top hole, the vent hole, and the CID hole are formed along a same line extending in the vertical direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
[0049] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings in such a manner that the technical idea of the present invention may easily be carried out by a person with ordinary skill in the art to which the invention pertains. The present invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, anything unnecessary for describing the present invention will be omitted for clarity, and also like reference numerals in the drawings denote like elements.
Secondary Battery According to First Embodiment of the Present Invention
[0050] As illustrated in
[0051] The electrode assembly 110 has a structure in which a positive electrode tab is provided That is, the electrode assembly 110 has a structure in which a plurality of electrodes and a plurality of separators are alternately stacked and wound in a roll shape. Also, the plurality of electrodes comprises a positive electrode and a negative electrode. Also, the positive electrode is provided with a positive electrode tab 111 coupled to the cap assembly 140, and the negative electrode is provided with a negative electrode tab coupled to a bottom surface of the can 130.
[0052] The electrolyte 120 is configured to improve performance of the electrode assembly and is impregnated into the electrode assembly while being injected into the can 130.
[0053] The can 130 comprises an accommodation part having an upper portion, which has an opened cylindrical shape, and a lower portion, in which the electrode assembly 110 and the electrolyte 120 are accommodated, and a sealing part having an upper portion on which the cap assembly 140 is mounted.
[0054] The cap assembly 140 is mounted on the opening of the can. Particularly, the cap assembly 140 may have a structure in which a gas generated in the can 130 in a process of activating the secondary battery is discharged to the outside.
[0055] That is, the cap assembly 140 comprises a top cap 141 through which a top hole 141a is formed to pass vertically, a safety vent 142 which is provided under the top cap 141 and in which a vent hole 142a is formed to pass vertically, and a current interrupt device (CID) filter 143 which is provided under the safety vent 142, to which the positive electrode 111 provided in the electrode assembly 110 is coupled, and through which a CID hole 143a is formed to pass vertically, wherein the CID hole 143a is closed or opened by the positive electrode tab 111.
[0056] Here, when the positive electrode 111 is in surface contact with the CID filter 143 composing the CID hole 143a, the CID hole 143a is closed, and when the positive electrode tab 111 is spaced apart from the CID filter 143 comprising the CID hole 143a, the CID hole 143a is opened.
[0057] Referring to
[0058] That is, in the secondary battery 100 according to the first embodiment of the present invention, since the CID hole 143a is closed by the positive electrode tab 111 in the activation process, charging and discharging may be stably performed. After the activation process, the gas generated in the can in the activation process may be discharged to the outside through the cap assembly 140. After the gas is discharged, the positive electrode tab 111 and the CID hole 143a may be welded to be sealed, thereby preventing the electrolyte from leaking.
[0059] Thus, the secondary battery 100 according to the first embodiment of the present invention may comprise the cap assembly 140 having a gas discharge structure. In the cap type secondary battery having the above-described feature, the gas generated in the can after the activation process may also be discharged to the outside to significantly improve the battery performance.
[0060] Here, each of the top hole 141a, the vent hole 142a, and the CID hole 143a has a minimum diameter into which the tool 1 is capable of being inserted. For example, each of the top hole 141a, the vent hole 142a, and the CID hole 143a may have a diameter of 1 mm to 3 mm to discharge the gas inside the can to the outside and also prevent foreign substances from being introduced into the top hole 141a, the vent hole 142a and the CID hole 143a.
[0061] Here, the top hole 141a, the vent hole 142a, and the CID hole 143a may be formed in the same vertical line. That is, referring to
[0062] The top hole 141a, the vent hole 142a, and the CID hole 143a may be partially disposed in the same vertical line. For example, only half of the top hole 141a, the vent hole 142a, and the CID hole 143a may be disposed in the same vertical line, and the other half may be disposed in a different vertical line. Accordingly, it is possible to significantly prevent an unnecessary object from being introduced into the top hole 141a, the vent hole 142a, and the CID hole 143a, and in particular, it is possible to prevent the positive electrode tab from being pressed by the unnecessary object.
[0063] The vent hole 142a may have a diameter β greater than a diameter α of each of the top hole 141a and the CID hole 143a. That is, when a tool for pressing the positive electrode tab 111 is inserted, it may be difficult to easily insert the tool into the vent hole 142a disposed in the middle of the top hole 141a and the CID hole 143a due to a movement phenomenon of the tool. Thus, the vent hole 142a may have a diameter greater than that of the top hole 141a and the CID hole 143a so that the tool passing through the top hole 141a easily passes through the vent hole 142a. Particularly, it is possible to prevent the vent hole 142a from being damaged by the tool for pressing the positive electrode tab 111. That is, the safety vent 142 may be cut so as to prevent explosion of the secondary battery, and defects of the safety vent may occur due to damage of the vent hole 142a. To prevent this problem, the vent hole 142a may have a diameter greater than that of each of the top hole 141a and the CID hole 143a to prevent the vent hole 142a from being damaged. For example, each of the top hole 141a and the CID hole 143a has a diameter α of 2 mm, and the vent hole 142a has a diameter of 3 mm.
[0064] The vent hole 142a and the CID hole 143a may be connected to each other while the safety vent 142 and the CID filter 143 are coupled to each other. Thus, the vent hole 142a and the CID hole 143a may be disposed in the same vertical line. Particularly, an outer circumferential surface of the vent hole 142a and an outer circumferential surface of the CID hole 143a may be coupled to be sealed, thereby preventing foreign substances from being introduced into or preventing the electrolyte from leaking from the vent hole 142a and the CID hole 143a through a gap between the safety vent 142 and the CID filter 143.
[0065] The positive electrode tab 111 includes a lower tab part 111a and an upper tab part 111b. The lower tab part 111a is connected to the positive electrode of the electrode assembly 110, and the upper tab part 111b has one end connected to the lower tab part 111a and coupled to the CID filter 143 and the other end that in surface contact with a bottom surface of the CID filter 143, in which the CID hole 143a is formed, to close the CID hole. That is, the upper tab part 111b is in surface contact with the CID filter 143, one end of the upper tab part is coupled to the CID filter 143 by welding, and the other end is in surface contact with the CID filter 143 comprising the CID hole 143a to close the CID hole. Here, when the other end of the upper tab part 111b that closes the CID hole 143a is pressed, the other end of the upper tab part 111b is separated from the CID hole 143a to open the CID hole 143a. When force of pressing the other end of the upper tab part is removed, the other end of the upper tab part 111b is in surface contact with the CID filter comprising the CID hole 143a again by restoring force of the upper tab part 111b to close the CID hole.
[0066] Thus, the positive electrode tab 111 may stably close the CID hole till the activation process of the secondary battery, and after the activation process, when the positive electrode tab 111 is spaced apart from the CID filter 143, the CID hole may be opened to easily discharge the gas within the can to the outside.
[0067] After the gas is discharged, an inner circumferential surface of the CID hole 143a and the positive electrode tab 111 are coupled to be sealed. That is, the other end of the upper tab part 111b that is in surface contact with a bottom surface of the CID filter 143 is sealedly coupled to the CID filter 143 after discharging the gas to prevent the CID hole from being opened again, thereby preventing the electrolyte from leaking.
[0068] The positive electrode tab 111 is made of a material having elastic restoring force. Thus, the other end of the upper tab part 111b is elastically in surface contact with the bottom surface of the CID filter 143 to stably close the CID hole 143a. Particularly, when external force of pressing the other end of the upper tab part 111b is removed, the other end of the upper tab part 111b quickly returns to its original position by the elastic restoring force, and as a result, the CID hole 143a may be quickly and stably closed. Here, the positive electrode tab 111 may be alloy steel containing a material having the elastic restoring force.
[0069] The positive electrode tab 111 comprises a sealing protrusion 111b-1 inserted into the CID hole 143a. That is, the sealing protrusion 111b-1 is configured to increase in sealing force between the positive electrode tab 111 and the CID hole 143a. The sealing protrusion 111b-1 has the same diameter as the CID hole 143a. Thus, the sealing protrusion 111b-1 is inserted into the CID hole 143a to increase in sealing force between the positive electrode tab 111 and the CID hole 143a. Particularly, the sealing protrusion 111b-1 is formed as a hemispherical protrusion. Thus, the sealing protrusion 111b-1 may be easily coupled to the CID hole 143a or may be easily separated from the CID hole 143a.
[0070] When the discharge of the gas generated in the can is completed, the sealing ball 150 is inserted into the CID hole 143a. The sealing ball 150 is configured to seal the CID hole 143a and has a spherical shape. Here, the sealing ball 150 is inserted into the CID hole 143a through the top hole 141a and the vent hole 142a to seal the CID hole 143a. Particularly, the sealing ball 150 is melted through a heat fusion device (not shown). Thus, the sealing ball 150 may be in contact with an inner circumferential surface of the CID hole 143a to increase in sealing force between the CID hole 143a and the sealing ball 150.
[0071] The cap assembly 140 further comprises a closing cover 160 coupled to the top hole 141a. That is, the closing cover 160 is configured to increase in connectivity of a connection terminal connected to the top cap 141 and is made of the same material as the top cap 141. Thus, the introduction of the foreign substances through the top hole 141a may be blocked, and the connectivity of the connection terminal may be improved.
[0072] Hereinafter, a method for manufacturing a secondary battery according to the present invention will be described.
Method for Manufacturing Secondary Battery According to First Embodiment of the Present Invention
[0073] As illustrated in
[0074] Referring to
[0075] Here, the top hole 141a, the vent hole 142a, and the CID hole 143a are punched to be disposed in the same vertical line when the cap assembly is manufactured. This is done for stably inserting the tool to pass through the top hole 141a, the vent hole 142a, and the CID hole 143a.
[0076] Here, the vent hole 142a is punched with a diameter greater than that of each of the top hole 141a and the CID hole 143a to prevent the vent hole 142a from being damaged by the tool passing through the top hole 141a. For example, the vent hole 142a has a diameter greater 1 mm to 2 mm than that of each of the top hole 141a and the CID hole 143a.
[0077] In the cap assembly assembling process, the top cap 141 having the top hole 141a is disposed at an upper side, the safety vent 142 having the vent hole 142a is disposed under the top cap 141, and the CID filter 143 having the CID hole 143a is disposed under the safety vent 142. Here, the top hole 141a of the top cap 141, the vent hole 142a of the safety vent 142, and the CID hole 143a of the CID filter 143 are disposed in the same vertical line. Also, a gasket 144 is coupled to surround outer circumferential surfaces of the top cap and the safety vent.
[0078] The cap assembly manufacturing step (S10) further comprises a safety vent and CID filter coupling process. In the safety vent and CID filter coupling process, a bonding device is inserted through the top hole 141a, and the safety vent 142 is in close contact with a top surface of the CID filter 143 to connect the vent hole 142a to the CID hole 143a. In this state, heat is applied to couple the safety vent 142 to the CID filter 143.
[0079] Here, the safety vent 142 and the CID filter 143 are coupled to each other so that a gap between the vent hole 142a and the CID hole 143a is completely sealed. That is, an outer circumferential surface of the vent hole and an outer circumferential surface of the CID hole, which correspond to each other, are coupled to be sealed.
[0080] When the cap assembly manufacturing step (S10) is completed, a cap assembly having the top hole, the vent hole, and the CID hole may be manufactured.
[0081] Thus, when the above-described process is completed, the cap assembly 140 is completed.
[0082] In the electrode assembly and electrolyte accommodation step (S20), referring to
[0083] Here, the electrode assembly 110 has a structure in which a plurality of electrodes and a plurality of separators are alternately stacked and wound in a roll shape. The plurality of electrodes comprise a positive electrode and a negative electrode. Also, the positive electrode is provided with a positive electrode tab 111 coupled to the cap assembly 140, and the negative electrode is provided with a negative electrode tab coupled to a bottom surface of the can 130.
[0084] Referring to
[0085] In the arrangement process, the cap assembly 140 is disposed on the can 130. Here, the cap assembly 140 is disposed so that the CID filter 143 of the cap assembly 140 and the positive electrode tab 111 of the electrode assembly 110 are close to each other.
[0086] In the coupling process, the positive electrode tab 111 provided in the electrode assembly 110 is coupled to the CID filter 143 of the cap assembly 140 in a state in which the CID hole 143a closed. The positive electrode tab 111 comprises a lower tab part 111a connected to the electrode assembly 110 and an upper tab part 111b connected to the lower tab part 111a.
[0087] That is, in the coupling process, the upper tab part 111b is in surface contact with the bottom of the CID filter 143a, and then, the other end of the upper tab part 111b moves to close the CID hole 143a. Then, one end of the upper tab part 111b is welded and coupled to the bottom surface of the CID filter 143. In other words, the upper tab part 111b has the other end that is in surface contact with the bottom surface of the CID filter 143 comprising the CID hole 143a to close the CID hole 143a and one end welded to the CID filter 143a to couple the CID filter to the positive electrode tab. Particularly, the positive electrode tab 111 has elastic force in a direction of the CID hole 143a to stably close the CID hole 143a.
[0088] The other end of the upper tab part 111b of the positive electrode tab 111 comprises a sealing protrusion 111b-1 formed as a hemispherical protrusion. That is, in the bonding process, the sealing protrusion 111b-1 may be inserted into the CID hole 143a to increase in coupling force and sealing force between the positive electrode tab and the CID hole.
[0089] When the coupling of the positive electrode tab and the cap assembly is completed as described above, the cap assembly 140 is coupled to an opening of the can 130. As a result, a preliminary battery 100A is completed.
[0090] In the activation step (S40), referring to
[0091] In the gas discharge step (S50), referring to
[0092] Thereafter, when the tool 1 pressing the positive electrode tab 111 is removed, the positive electrode tab 111 may return to its original position to close the CID hole 143a again.
[0093] In the welding step (S60), referring to
[0094] In the sealing ball insertion step (S70), referring to
[0095] In the bonding step (S80), referring to
[0096] In the closing step (S90), referring to
[0097] Thus, in the method for manufacturing the secondary battery according to the first embodiment of the present invention, the secondary battery from which the gas is discharged may be manufactured.
[0098] Hereinafter, in descriptions of another embodiment of the present invention, constituents having the same function as the above-mentioned embodiment have been given the same reference numeral in the drawings, and thus duplicated description will be omitted.
Battery Pack According to Second Embodiment of the Present Invention
[0099] As illustrated in
[0100] Here, the secondary battery 100 may have the same configuration and function as the secondary battery according to the foregoing first embodiment, and thus, duplicated descriptions will be omitted.
[0101] Thus, the battery pack 10 according to the second embodiment of the present invention may comprise the secondary battery, from which a gas within a can is discharged, to significantly improve battery performance.
Method for Manufacturing Battery Pack According to Second Embodiment of the Present Invention
[0102] A method for manufacturing a battery pack according to a second embodiment of the present invention comprises a step of manufacturing a secondary battery 100 and a step of accommodating the secondary battery 100 in a battery case 200.
[0103] Here, the step of manufacturing the secondary battery 100 has the same as the above-described method for manufacturing the secondary battery, and thus, duplicate descriptions will be omitted
[0104] Thus, in the method for manufacturing the battery pack according to the second embodiment of the present invention, a battery pack 10 comprising the secondary battery from which a gas generated in an activation step is discharged may be manufactured.
Cap Assembly According to Third Embodiment of the Present Invention
[0105] As illustrated in
[0106] The top hole 141a, the vent hole 142a, and the CID hole 143a are formed in the same vertical line 0.
[0107] Here, the cap assembly according to the third embodiment of the present invention has the same configuration and function as the above-described cap assembly comprised in the secondary battery, and thus, duplicate descriptions will be omitted.
[0108] Thus, in the cap assembly according to the third embodiment of the present invention, a gas within a can may be discharged to the outside through the top hole 141a, the vent hole 142a, and the CID hole.
[0109] Accordingly, the scope of the present invention is defined by the appended claims more than the foregoing description and the exemplary embodiments described therein. Various modifications made within the meaning of an equivalent of the claims of the invention and within the claims are to be regarded to be in the scope of the present invention.
DESCRIPTION OF THE SYMBOLS
[0110] 10: Battery pack [0111] 100: Secondary battery [0112] 110: Electrode assembly [0113] 120: Electrolyte [0114] 130: Can [0115] 140: Cap assembly [0116] 141: Top cap [0117] 142: Safety vent [0118] 143: CID filter [0119] 150: Sealing ball [0120] 160: Closing cover [0121] 200: Battery case