Radio Frequency Identification-Enabled Technology, Products and Methods for Use

Abstract

The present invention relates to technological improvements, use of these improvements and data analysis to provide for improved surgical procedure efficiency, efficacy, and safety. Specifically, improved radio frequency identification (RFID) enabled technology is utilized to discover and rectify significant inefficiencies, safety concerns and risks involved with surgical procedures through improved surgical implement tracking, both temporally and spatially, and data analytics for gathering, tracking and analyzing of instrument use singly and in combination.

Claims

1. A radiofrequency antenna system utilizing a Patch Antenna Element (PAE) configuration wherein each of 4 antenna elements is assembled to utilize dynamic phase shifting and beamforming to selectively interrogate passive radio frequency (RF) tags in order to more accurately and precisely detect and monitor individual and group radio frequency (RF) tags in a 2D or 3D space regardless of obstruction, orientation or proximity to one another.

2. The radiofrequency antenna system of claim 1, wherein a group of 2 or more Patch Antenna Elements (PAEs) are combined contiguously and each PAE consists of: two to a plurality of 2×2 antenna patch overlays; wherein each 2×2 antenna patch overlay is coplanar with all other antenna patch overlays; wherein each 2×2 patch overlay consists of 4 antenna elements; each element is selectively activated, individually; and a group of adjacent 2×2 antenna patch overlays may fire one of each of its elements in conjunction with the firing of contiguous antenna elements, simultaneously or sequentially, in order to steer weighted RF waves via dynamic phase shifting, in a locally spatial direction, through the influence of each element's activation and deactivation.

3. The radiofrequency antenna system of claim 2, wherein interrogation occurs on or near the surface of the apparatus.

4. The radiofrequency antenna system of claim 2, which produces a RF field that operates between the UHF frequency of 902-928 MHz

5. The radiofrequency antenna system of claim 2, wherein the RF wave is produced by a circular polarized field.

6. The radiofrequency antenna system of claim 2, wherein said system (1) produces an RF field in the 20″-30″ in range, (2) interrogates RFID enabled items with upward of 99.9% accuracy (regardless of orientation or proximity) (3) “reads” separately up to 300 items in density (delineating even items placed one on top of each other or in an overlapping fashion), (4) continuously and passively scans items placed in the RF field generated by the system, and a system that (5) works both autonomously and instantaneously to interrogate RFID tags in sub-second time frames

7. The radiofrequency antenna system of claim 2, wherein said system is capable of tracking instruments, individually, and in combination to provide for inventory controls, retrospectively, in real-time, and prospectively to provide for implement tracking, movement monitoring, patient safety and determinations of duration of implement use.

8. The radiofrequency antenna system of claim 5, wherein implement tracking and movement monitoring is utilized for: implement accountability and patient safety; implement movement monitoring; implement duration monitoring; and implement utilization monitoring.

9. The radiofrequency antenna system of claim 6, wherein movement monitoring may comprise: movement from a primary storage location to a receiving station (e.g. mayo tray); instrument movement to a patient from a Mayo Tray; instrument movement from a patient to a Mayo Tray; and and instrument movement to any other field constitutes (e.g. axillary receptacle or dropped on the floor).

10. The radiofrequency antenna system of claim 6, wherein duration is measured as use in or on the patient which may comprise: (1) ‘minimal use’ is defined by instrument utilization of 15 seconds or less; (2) ‘moderate use is defined by utilization more than 15 seconds but fewer than or equal to 60 seconds; (3) ‘high use’ is defined by instrument use of over 60 seconds but less than or equal to 300 seconds; and (4) ‘extremely high use’ is defined by instrument utilization of 300 seconds or more.

11. The radiofrequency antenna system of claim 6, wherein utilization is measured as use in or on the patient which may comprise: (1) ‘rare use’ is defined by an instrument utilized within 30 consecutive surgeries; (2) ‘minimal use’ is defined by an instrument utilized within 20 consecutive surgeries; (3) ‘moderate use’ is defined by an instrument utilized within 10 consecutive surgeries; and (4) ‘non-use’ resulting in instrument removal form a surgical set.

12. A method of utilize dynamic phase shifting and beamforming to selectively interrogate passive radio frequency (RF) tags in order to more accurately and precisely detect and monitor individual and group radio frequency (RF) tags whereby: a radio frequency (RF) reader transmits UHF radio waves via dynamic phase shifting and beamforming to a passive RFID tagged instrument; said RF reader utilizing a 2×2 antenna patch overlay, or plurality of 2×2 antenna patch overlays, wherein each 2×2 patch overlay consists of 4 antenna elements, to steer and direct beamformed waves through dynamic phase shifting; one element within a 2×2 antenna patch overlay (Patch Antenna Element) is selectively actuatable, individually, on each of a plurality of PAEs; wherein each PAE element, in a plurality of PAEs, may active one element each; wherein a plurality may activate a plurality of adjacent elements in order to direct an RF wave; a passive radio frequency antenna receives and transmits radio waves from said RF reader; and a passive radio frequency tag microchip receives said RF reader transmitted radio wave, said microchip is activated and said microchip transmits tag specific information back to the RF reader.

13. The method of claim 12, whereby the RF wave created is produced by a circular polarized field in the 902-928 MHz range.

14. The method of claim 12, wherein dynamic phase shifting is accomplished wherein RF waves are beamformed based on particular spatial angles thereby altering the phase electronically to selectively interrogate distinct tags precisely by directional signal processing in order to achieve spatial selectivity in a 3D environment without incurring tag detuning, re-radiation cancelation, tag shadowing or spillover.

15. The method of claim 12, wherein dynamic phase shifting and beamforming is utilized to control the formation and direction of RF wave propagation through antenna element activation, simultaneously or sequentially, which is utilized to track, assess and monitor implements and combination of implements location in space, selectively, in order accurately account for implement location, use and duration of use to ensure (1) patient safety, (2) proper inventory and accounting, and (3) efficient implement use.

16. The method of claim 12, whereby a NUC (Next Unit of Computing) is utilized to implement a pre-programmed protocol instructing the RF reader to activate specific antenna elements in a specific pattern through an RF Multiplexer to direct phase-shifting and beamforming by power activating the MD Reader to continuously alter the sequence of firing, and thus shape RF wave propagation direction, to interrogate all RFID tags regardless of position in space or proximity to one another.

17. The method of claim 12, whereby implement spatial location, implement use and implement duration of use may be accurately monitored.

18. The method of claim 16, whereby spatial location may be accurately determined, monitored and analyzed through dynamic phase array and RF wave beamforming.

19. The method of claim 16, whereby implement use may be accurately determined, monitored and analyzed through dynamic phase array and RF wave beamforming spatial selectivity within a designated area.

20. The method of claim 16, whereby implement duration of use may be accurately determined, monitored and analyzed through dynamic phase array and RE wave beamforming spatial selectivity within a designated area in a determinable amount of time.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0041] A more particular description of certain, but not all, embodiments of the invention briefly summarized above may be had by reference to the preferred embodiments which are shown in the drawings forming a part of this specification.

[0042] These drawings illustrate embodiments envisaged at the time of filing for this patent and are not to be used to improperly limit the scope of the invention which may have other equally effective or equivalent embodiments.

[0043] FIG. 1a depicts a front view of a low-profile patch antenna.

[0044] FIG. 1b depicts a 90-degree rotated view of FIG. 1a of a low-profile patch antenna.

[0045] FIG. 2 is a model of the Patch Antenna Element (PAE) depicted in FIG. 1 scaled into a series of eight PAEs.

[0046] FIG. 3 is an RF simulation model containing four PAEs in various modes of antenna element activations.

[0047] FIG. 4 represents eight PAEs consisting of a top row of 4 PAEs and bottom row of 4 PAEs.

[0048] FIG. 5 depicts the capacity to switch the angular diction of the RF wave within a group of elements.

[0049] FIG. 6 is a schematic representation of operable components of the present invention.

[0050] FIG. 7 illustrates a classification and regression algorithm to determine implement use.

[0051] FIG. 8 depicts an RF multiplexer.

[0052] Certain embodiments of the invention are shown in the above-identified figures and various aspects and features of embodiments of the invention are described below. Any combination of aspects and/or features identified above or described below can be used in combination except where such aspects and/or features are mutually exclusive, incompatible or contradictory.

[0053] It should be understood that the appended drawings and description herein are of certain embodiments and are not intended to limit the invention or cover each and every permutation of the invention. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the appended claims. In showing and describing these figures in preferred embodiments, the figures are not necessarily to scale, and certain features and certain views of the figures may be exaggerated in scale or in schematic in the interest of clarity. in terms of modular design, certain PAEs of the present invention may be combined in different 2×2 configurations as to accommodate various instruments sets as well as spatial requirements.

[0054] As used herein and throughout all the various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof mean one or more embodiments and are not intended to mean the claimed invention of any single particular embodiment. Any aspect or feature or combination of aspects or features of any embodiment disclosed herein may be used in connection with any other compatible embodiment disclosed herein. The present invention includes a variety of aspects, which may be combined in different ways as may be desired to achieve certain specific results.

[0055] The following descriptions are provided to list elements and describe some of the embodiments of the present invention and the various described examples and embodiments should not be construed to limit the present invention to only the explicitly described systems, techniques, methods and applications.

[0056] Although there may be a description of operation(s) as a sequential process, many of the operation(s) can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged to accommodate specific processes or performance requirements or data accumulation wherein not all operations or steps in any particularly described method or process may occur in all embodiments.

DETAILED DESCRIPTION

[0057] FIG. 1a details a front-facing view of a low-profile patch antenna and FIG. 1B details a 90 degree rotation of the front-facing view of a low-profile patch antenna of FIG. 1a, respectively, wherein each antenna contains four individual elements (A, B, C, D) in a 2×2 pattern, referred to as the Patch Antenna Element (PAE) array 10. The PAE 10 design affords the present invention the ability to emit an RF wave (i.e. “fire”) from any individual element (A, B, C, D) within the Patch Antenna Element array 10 at a single time. This flexibility allows for more coverage from the RF waves produced by the PAE 10 as a whole. The dynamic nature of the invention allows for the ability to provide significant coverage by orienting the PAEs 10 into a series, quadrant, or other form factor whereby RFID tags are actuated discriminately thus allowing for phase shifting or phased array (creation of beams of radio waves) of RF waves that are electronically steered through antenna element (A, B, C, D) activation (as opposed to manually “hand” steered) without necessitating movement in the transmitter (interrogator). The phased array antenna can thus provide constructive or destructive interference, based on particular spatial angles, as to direct or “steer” RF beams in a particular direction. Individually, a transmitter provides power to discrete antenna elements (A, B, C, D) through a phase shifter which alters the phase electronically to steer the RF waves. In a dynamic phase array, an array of variable phase shifters is used to move a beam and adjustable phase shifters are collectively used to move the beam with respect to the array face. The use of this ‘dynamic’ phase array is especially desirable in that this allows for the present invention to simultaneously monitor multiple targets while continuing to search for new targets in a given field. In addition, the ability of the present invention to selectively interrogate distinct tags precisely by directional signal processing (via directing an RF wave) in order to achieve spatial selectivity (a process more commonly referred to as ‘beamforming’) further enhances the phase array techniques, through manipulation of phase and/or amplitude, in order to inform precise localization accuracy. Thus, by properly receiving (amplified) tag signals and minimizing tag interference (discussed above) through angulation (received angles of arrival) the transmittance side from the interrogator may generate more accurate weighted antenna array signals. This allows for subsequent improvements in signal to noise ratio and enhanced tag readability in a 3-dimensional (3D) environment.

[0058] Further, FIG. 1 depicts a key component (the 2×2 element configuration) provisioning an PAE 10 that is scalable upward (and downward) into various form factors utilizing a number of 2×2 (PAE) elements 10 (as illustrated in FIG. 2). This scalability of the PAE 10 design gives rise to further capabilities related to the invention as a whole in terms of the ability to retrofit the present invention into a variety of applications and a wide assortment of environment-specific orientations.

[0059] FIG. 2 represents a model of the PAE 10 depicted in FIG. 1 scaled into a series of eight antennas—4 upper Patch Antenna Elements (PAEs) consisting of PA, P2, P3 and P4 (collectively 30) and 4 lower Patch Antenna Elements (PAEs) consisting of P5, P6, P7 and P8 (collectively 40). Each individual PAE contains four of its own elements (A, B, C, D) wherein P1 would consist of P1-A, P1-B, P1-C and P1-D, P2 would consist of P2-A, P2-B, P2-C and P2-D and so on for P3 through P8. This preferred embodiment of the invention shows the scalability allowed for in this invention that is strictly exemplary and is amenable to any configuration and size that will support the four (4) element PAE 10 design of FIG. 1. Through the RF Multiplexor (RFMUX), one element may be fired at any given time. In addition, two to four elements may be fired simultaneously, but only one element can be fired by each PAE at one time. For example, having four PAEs constructed in a 2×2 quadrant with a totals of 16 elements (four antenna elements (A, B, C, D) per PAE 10), The RFMUX can fire one antenna element (A, B, C or D) at a time for each of the four PAEs (30, 40) so that all 16 elements fire over an extended period of time. Additionally, the RFMUX can fire two elements simultaneously or on a delay, as long as those two elements do not belong within the same PAE 10. For example, two adjacent elements may be activated from two different PAE's (e.g. P1-D and P2-C or P6-B and P7-A). Finally, the RFMUX can fire four elements simultaneously or on a delay, as long as those four antenna elements (A, B, C, D) do not belong within the same PAE 10. Within the PAE 10, the four elements that may fire would be all of the adjacent elements in the center of the quadrant (e.g. P1-D, P2-C, P5-B and P6-A or P3-D, P4-C, P7-D and P8-A).

[0060] FIG. 3 evidences an RF simulation module containing four PAEs, each containing 4 individual antenna elements, oriented in a square whereby each PAE evidences 4 antenna elements, each in a 2×2 array. This figure shows the ability of the array to activate or “fire” four elements (i.e. RF wave interrogations), in sequence, across the top two adjacent PAEs, from left to right. This PAE layout is similar in design to the first four PAE 10 arrays in FIG. 2 whereas FIG. 3 is one-half of the eight PAE configuration (30, 40). By way of example, four adjacent PAEs 10 can fire one antenna element simultaneously or with a slight delay in relation to other antenna elements: however, not all four elements within one PAE fire simultaneously. The ability to fire two to four elements between two to four adjacent PAEs allows for phase-shifting, and ultimately beamforming spatial directivity, to occur wherein tags residing above the PAE 10 may be identified through reader interrogation regardless of orientation or proximity in a defined 3D space. FIG. 3 shows a top left PAE P1 antenna element P1-A firing, top left PAE P1 antenna element P1-B, a top right PAE P2 antenna element P2-A, and a top right PAE P2 antenna element P2-B “firing” sequentially.

[0061] FIG. 4 illustrates an eight PAE configuration (P1, P2, P3, P4, P5, P6, P7, and P8), as in FIG. 2, wherein each corresponding antenna element is labeled (A, B, C, and D). This means there are eight A antenna elements, eight B antenna elements, eight C antenna elements, and eight D antenna elements creating a total of 32 elements (four elements for each PAE 10 (P1, P2, P3, P4, P5, P6, P7, and P8), with each PAE 10 having one A antenna element, one B antenna element, one C antenna element, and one D antenna element) Phase-shifting occurs when firing two to four elements, from each of selected PAEs (P1, P2, P3, P4, P5, P6, P7, and P8), based on a prior reflection data of the received RF wave, relative to the delay of the elements firing, causing the generated RF wave (50, 52, 54 and 56) to angle to a newly computed direction. Controlling the element firing delay means one controls the phase shift. This means one can control the angle at which the beam is formed, creating a new dimension to the system. Controlling the direction of the RF wave propagation, that would otherwise go upwards, can illuminate RFID enabled items that are otherwise shadowed from other items. This capability removes the traditional manual intervention needed to direct the RF wave to an alternate angle, allows for directed interrogation, shortens the required wavelength and therefore decreases the power required for tag locating. This phase shifting array and directed spatial location, in addition to lowering power requirement, avoids the aforementioned infirmities of tag detuning, re-radiation cancelation, tag shadowing and spillover while providing for greater accuracy even for those implements in very close juxtaposition to one another. By way of yet another example, firing element D in P2, Element C in P3, Element B in P6, and Element A in P7 (with element D in P2 and element A in P7 delayed) forms a beam that provides a new angle to illuminate tags that would otherwise be hidden by other RFID enabled items or metal instruments. This is vitally important in that without this capability, an attempted tag interrogation could result in a read error by the system, or designate that an item is missing, when in fact it cannot be interrogated. Historically, this would force the user to intervene in the process with either a hand-held item to scan over the area that produces a different angle for the RF Wave to penetrate.

[0062] Additionally, where, as in FIGS. 2 and 4, a RF multiplexer hardware element may provide an RF path, including the phase of the RF to and from each antenna element, via activation of a selected antenna element(s) in an array as per the following schedule: [0063] 1. any individual antenna element in a 4-antenna element cluster (i.e. PAE); [0064] 2. an array of any antenna element (A, B, C, or D), individually, on any one of PAE P1, P2, P3, P4, P5, P6, P7, and P8, sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0065] 3. an array of any A and B element sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0066] 4. an array of any A and C element sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0067] 5. an array of any A and D element sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0068] 6. an array of any B and C element sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0069] 7. an array of any B and D element sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0070] 8. an array of any A and D element sequentially, simultaneously, or a combination thereof, in order to adequately interrogate individual tags (via received angles of arrival and subsequent beamformed transmissions; [0071] 9. an array, sequentially, simultaneously, or a combination thereof, of any of the preceding schedules above.

[0072] FIG. 5 evidences the result of phase shifting and the capability of the present invention to change the angular direction of the RF wave within a group of elements (per the above schedule), controlling phase shifting and beam forming through the relative delay and sequential and/or simultaneous activation and delayed activation, the direct and steer the angle of a beam's formation. Carrying the above example forward from FIG. 4, the produced beam forms in the Y+ direction through the reflection of the RF wave propagating from element C from P3 (obscured by the formed wave) and element B from P6 and the slight firing delay of element D from P2 and element A from P7.

[0073] Conversely, delaying element B in P6 and element C in P3 would direct the RF wave in the Y− direction through the reflection of the RF wave propagating from element D from P2 and element A from P7 and the slight firing delay of element B from P6 and element C from P3.

[0074] Therefore, by controlling the sequence and order of antenna(s) being activated, through a programmable Next Unit of Computing 60 (NUC) (See FIG. 6) The NUC 60 is a single board computer that is instrumental to the logic of the system. While most systems are forced to run static wave propagation from an RFID/Antenna array, the NUC 60 allows for much more flexibility. This flexibility allows the system to run many different firing sequences across the 32 elements within each PAE 10. The NUC 60 runs a pre-programmed command protocol that instructs the reader to activate a specific port. Depending on which port gets activated, the corresponding element will fire either individually, two at a time, or four at a time. The RFID reader 62 has eight ports with seven ports being connected to HI Coaxial Cables that are connected to RF Splitters 64. The remaining port connects to a FT Coaxial cable that connects directly to the RF Multiplexor (RFMUX) 66. The RFMUX 66 itself comprises four groups of SMA input connections (eight total for each group) that correspond to the A elements, B Elements, C Elements, and elements of each PAE 10. Additionally, there are four groups of output SMA connections that would connect to the 32 elements among the eight PAE's 10.

[0075] The seven ports from the RFID reader 60 connect to RF Splitters 64 (six two-way splitters and one four-way splitter) where they split one connection into two RF Connections that connect directly into the RFMUX 66 Inputs. These inputs correspond to the elements (A, B, C, D) they intend to fire. The six two-way splitters will connect to two inputs from one splitter in a combination of (A,B), (A,C), (B,D) (C,D) etc. and total 12 connections to the four element inputs (A, B, C, D). The one four-way splitter connects to all A, B, C, and inputs. The NUC's 60 pre-programmed protocol instructs a specific sequence of firing commands to the RFID reader 62, which in turn energizes a port, that signals the (RFMUX) 66 to actuate, one to a plurality of elements may be instructed simultaneously or sequentially in order to create a phase-shift between elements to beam form an RE wave to interrogate MD enabled items and to receive reader electromagnetically-induced, activated UM tag information

[0076] As detailed and depicted in FIG. 6, the present invention is operable through the combination of delineated components. These components are utilized to integrate and control PAEs 10 and their corresponding individual elements in order to interrogate RFID enabled surgical elements, without regard to orientation or proximity. Expressly, the RFD Reader 62, the NUC 60, and the Multiplexor (RFMUX) 66 direct phase-shifting and beamforming by power 68 activating the RFID Reader 62 and the NUC 60, Once the RFID Reader 62 is activated, along with the NUC 60 a pre-programmed command protocol is activated that instructs the RFID reader 62 to fire a specific port, which connects to one of the inputs on the RFMUX 66 to actuate, one to a plurality of antenna elements (A, B, C, D) may be instructed simultaneously or sequentially in order to create a phase-shift between elements to beam form an RF wave to interrogate RF ID enabled items and to receive reader electromagnetically-induced, activated RFID tag information by instituting a command protocol that fires elements from the PAE's 10 in a specific pattern. This sequence can continuously change so that the accuracy can be optimized given the embodiment of the technology. The power 68 activating on the NUC 60 and RFD reader 62 will remain consistent. The system offers flexibility by having multiple connection options from the table base 65 including USB 70, HDMI 72, or Ethernet 74. The 24 V power 78 turns on the RFID reader 62 and the NUC 60. This power 68 translates to a signal sent by the RFID reader 62, which is controlled by a pre-programmed command from the NUC 60. This signal conies from one of the eight ports that connect to the RF Splitters 64. The RF Splitters 64 then communicate with one or more inputs on the RFMUX 66, which then controls the firing of one, two or four of the 32 antenna elements (A, B, C, D) within one or more PAE's 10.

[0077] Moreover, it is this configuration that allows for the utmost flexibility in creating phase-shifting among antenna elements. This phase-shifting allows for beam forming, and the subsequent control over the direction of the beam. Having the ability to continuously alter the sequence of the elements tiring means you can continuously shape the beam to illuminate all of the RFID tagged items regardless of their proximity, or whether or not they are hidden/shadowed by metal or other RFID enabled items.

[0078] FIG. 7 depicts a classification and regression algorithm for the movement of an instrument from a back table to a Mayo Tray, from a Mayo Tray to a Patient, from a Patient to back to a Mayo Tray and from a Patient to another field (back table or Mayo Tray). Further FIG. 7 evidences the duration of instrument utilization (i.e. minimal, moderate high use) and an instruments use in consecutive surgeries (e.g. moderate, minimal, rare and non-use).

[0079] FIG. 8 illustrates one embodiment of the RF Multiplexer (RFMUX) 66. The RF Multiplexor 66 was created to fire individual elements, between two to four elements at a time, while also being able to correctly fire each element based on the sequence received from the NUC 60. This is done through the RFID reader 62 and RF Splitters 64, connecting the eight ports from the RFID reader 62 and to the RFMUX 66. As the figure shows, there are a total of 61 SMA connections on the multiplexor. 28 eight of the SMA connections correspond to the A, B, C, and D inputs designated IN A, IN B, IN C, IN D. This means there are seven input connections for A, B, C, and D.

[0080] 32 SMA connections correspond to the A, B, C, and D outputs. They are designated OUT A, OUT B, OUT C, and OUT D. This means there are eight output connections for A, B, C, and D, [0081] The eight outputs correspond to the eight A elements, with one A element in each of the eight PAEs. [0082] The eight outputs correspond to the eight B elements, with one B element in each of the eight PAEs. [0083] The eight outputs correspond to the eight C elements, with one C element in each of the eight PAEs. [0084] The eight outputs correspond to the eight D elements, with one D element in each of the eight PAEs.

[0085] The last SMA connection is a direct connection from the RFID Reader.

[0086] The RFID Reader 62 has eight ports, seven of those are connected to RF Splitters 64 (six two-way splitters and one four-way splitter). RF Splitter 64 split one connection into two RF Connections that connect directly into the RFMUX 66 Inputs. These RFMUX 66 Inputs correspond to the elements (A, B, C, D) they are designated to fire. When a signal is produced by the RFID reader 62, the RFID reader 62 carries a signal from its port, through a RF Coax Cable, to an RF splitter 64 that sends its signal through the RF Coax Cables. The signal can carry through two RF Coax cables for the two-way splitters or four RF Coax cables for the one four-way splitter that connects to an input SMA. The six two-way splitters will connect to two inputs from one splitter in a combination of [A,B], [A,C], [B,D], and [C,D] for a total of 12 connections to the four element inputs (A, B, C, D). The one four-way splitter connects to all A, B, C, and D inputs.

[0087] The RFMUX 66 then takes either a single signal, two signals, or four signals sent to one of the A, B, C, or D inputs and routes that energy to one, two, or four of the corresponding A, B, C, or D outputs. For example, a signal sent two an A input would be routed to one of the eight A elements depending on the NUC's 60 program. The multiplexing of these signals affords the ability to adjust the timing of each element's capacity to fire, subsequently allowing the components to create a phase-shift. This phase shift would happen when two ports fire a signal in a slight delay relative to the other A, B, C, or D inputs. The RFMUX would then fire the corresponding elements in a delay to create the phase-shift. Ultimately, the logic and sequence of firing is controlled by the NUC 60, but the RFMUX 66 allows for one, two, or four elements to fire in sequence or delay.

Preferred Embodiments

[0088] The drawing figures and below described embodiments are exemplary and are not all versions of the present invention described, claimed and disclosed herein by inventors. Inventors have, however, set forth the best mode contemplated by inventors as being the best representation of the invention as shown and described.

[0089] The current invention uses a ‘patch antenna overlay’, which means each individual antenna has a 2×2 element cluster pattern. (FIG. 1) which constitutes a Patch Antenna Element (PAE) array. This 2×2 PAE can be scaled to any dimension so long as it conserves the minimum 2×2 element architecture i.e. one PAE with four elements, eight PAE with 32 elements.

[0090] RF power to the elements are multiplexed between elements via a Radio Frequency Multiplexor (RFMUX). The RFMUX in conjunction with a single board computer has the ability to call out to any one element within any series of PAE's. Conversely, it can call out to two elements from two PAE or four elements within four different PAE's at a time. This series can be represented by PAE (P1-P8) and each element (A, B, C, or D) within that antenna. Because of this flexibility, the system can continuously and passively call out to any array of antenna elements, which allows for dynamic phase-shifting FIG. 4.

[0091] Dynamic Phase-Shifting affords the ability to create beamforming among the elements. Described succinctly in the detailed description of FIG. 5 the firing of four antenna elements in relative delay of each other affords the ability to shape the beam into various directions. Firing in this sense means producing a RF wave. This allows an RF wave to cross a plane in a non-perpendicular direction. As shown above, having a system that is dynamic, meaning having control over the RF wave propagation from one, two to four elements, where the present invention can account for the re-radiating cancelation that could destruct a signal. The RF field propagates, thus, in an X, Y and Z axis without the need for “directing” the field (e.g. RF fields) via reader/interrogator movement. The result is tag illumination of previously restricted tags that may be shadowed by other tags (or occluded by other tags) when a wave, as is customary in the art, is propagated in a single direction.

[0092] Without the ‘beamforming’ between two to four elements the propagation of the RF wave would be static and produced in an inefficient omnidirectional fashion. The omnidirectional output of RF waves would be equivalent to the RF waves produced in the hand-held wand, which forces the user to provide motion in order to detect/interrogate an RFID enabled item. Conversely, via dynamic wave phase shifting, which gives rise to beamforming, the present device supplies radio frequency waves systematically and selectively to overcome the above infirmities (e.g. tag detuning, re-radiation cancellation, and spillover and shadowing) to better detect, catalog and monitor surgical tool location and use.

[0093] The combination of dynamically forming arrays of individual elements and beamforming of signals affords the system the ability to direct the signal from the source (i.e. without the need for any manual movement of a device), obviating the need for supplying manual radio frequency wave manipulation or directional control thereof. Furthermore, the patch antenna overlay allows for the antenna/reader architecture and electronics to be encapsulated in a 3″-5″ housing, which can be positioned on top of surfaces or retrofitted into a pre-existing space in the operating room.

[0094] The novelty and utility of this present antenna overlay system resides in the current system's ability to (1) produce a circular polarized field, (2) control wave propagation direction, (3) direct the efficient and effective generation and focused signaling of RF fields without signal spillover or bleed, (4) provide scalability into different dimensions to retrofit/replace pre-existing space in the operating room and (5) switch between antenna elements on a sub-second time-frame allowing the present invention to produce a continuous field that captures 99.9% of items, regardless of orientation, and item density (see generally FIG. 2 and FIG. 3) wherein instantaneous transfer of data can occur to a means of data collection (e.g. an external computer or wireless tablet) for sub-second data-gathering, data storage and data analysis.

[0095] As can be easily understood from the foregoing, the basic concepts of the present invention may be embodied in a variety of ways as involving structures, apparatuses, method steps, and techniques as well as devices to accomplish the appropriate inventive nature of the present invention(s).

[0096] In addition, while some devices and structures are disclosed, it should be understood that these not only accomplish certain methods but also can be varied in a number of ways. Importantly, as to all of the foregoing, all of these facets should be understood to be encompassed by this disclosure.

[0097] It should also be understood that a variety of changes may be made without departing from the scope of the invention. Such changes are implicitly included in the description and may be relied upon when drafting the claims for this or any subsequent patent application.

[0098] In conclusion, therefore, it is seen that the present invention and the embodiments disclosed herein and those covered by the appended claims are well adapted to carry out the objectives and obtain the ends set forth.