Thin-profile counter-rotating differential electric motor assembly
10116187 ยท 2018-10-30
Assignee
Inventors
Cpc classification
H02K16/005
ELECTRICITY
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64U50/30
PERFORMING OPERATIONS; TRANSPORTING
H02K7/14
ELECTRICITY
International classification
H02K7/14
ELECTRICITY
B64C27/14
PERFORMING OPERATIONS; TRANSPORTING
H02K1/24
ELECTRICITY
Abstract
An efficient thin-profile counter-rotating (CR) differential electric motor assembly is utilized to power an aircraft vehicle or fan for moving a gas and includes two oppositely rotating propellers that may be mounted to horizontal flight and vertical lift-off aircraft or a fan housing in spaces similar in size to mounting spaces for traditional motors having only one propeller.
Claims
1. A dual propeller counter-rotating (CR) differential electric motor assembly; comprising: a. a central shaft having first and second ends; b. a first rotational member, located proximate said first end of said central shaft, that rotates in a first direction about said central shaft; c. a first propeller secured to said first rotational member; d. a second rotational member, located between said first rotational member and said second end of said central shaft, that rotates in an opposite direction to said first rotational member's rotational direction and about said central shaft; e. a second propeller secured to said second rotational member; f. electro-magnetic means associated with said first and second rotational members for powering said rotation of said first and second rotational members in opposite directions about said central shaft; g. means for transmitting electricity from an exterior power source to said electro-magnetic means, wherein said electricity transmitting means is located between said second rotational member and said second end of said central shaft; and h. means for mounting said oppositely rotating first and second rotational members and said central shaft to a supporting structure, wherein said mounting means is associated with said central shaft and located after said electricity transmitting means and proximate second end of said central shaft.
2. A dual propeller counter-rotating (CR) differential electric motor assembly; comprising: a. a central shaft having upper and lower ends and oriented along a central axis that provides structural support for said CR differential electric motor assembly; b. an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein said outer rotational member rotates, during operation, in a first direction about said central axis, wherein said interior surface comprises: i. an outer perimeter wall; ii. an upper support structure; and iii. a lower support structure; c. a plurality of permanent magnets secured inside said first rotational member proximate said outer perimeter wall; d. a first bearing assembly secured to said outer rotational member that permits said outer rotational member to rotate in said first direction about said central axis; e. an inner rotational member that rotates, during operation, about said central axis in an opposite second direction to said first rotational member; wherein said inner rotational member comprises: i. a set of radially disposed field windings and ii. a second bearing assembly secured to said field windings that permits said field windings to rotate around said central axis between said permanent magnets and said central shaft in said second direction; f. an outer propeller assembly secured directly to said outer rotational member's exterior surface, wherein said outer propeller assembly comprises at least two propeller blades that extend from a central hub; g. an inner propeller assembly secured to said inner rotational member and positioned adjacent said outer rotational member's lower exterior surface, wherein said inner propeller assembly comprises: i. said second bearing assembly and ii. at least two propeller blades connected to said second bearing assembly; and h. means for carrying electricity to said field windings from an outside power supply, wherein said electricity carrying means is positioned adjacent to and below said inner propeller assembly, encircling said central shaft, and rotating with said inner propeller assembly in said second direction.
3. A thin-profile CR differential electric motor assembly utilized to power an aircraft vehicle, comprising: a. a central shaft having upper and lower ends and oriented along a central axis that provides structural support for said CR differential electric motor assembly; b. an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein said outer rotational member rotates, during operation, in a first direction about said central axis, wherein said interior surface comprises: i. an outer perimeter wall; ii. an upper support structure; and iii. a lower support structure; c. a plurality of permanent magnets secured inside said first rotational member proximate said outer perimeter wall; d. a first bearing assembly secured to said outer rotational member that permits said outer rotational member to rotate in said first direction about said central axis; e. an inner rotational member that rotates, during operation, about said central axis in an opposite second direction to said first rotational member; wherein said inner rotational member comprises: i. a set of radially disposed field windings and ii. a second bearing assembly secured to said field windings that permits said field windings to rotate around said central axis between said permanent magnets and said central shaft in said second direction; f. an outer propeller assembly secured directly to said outer rotational member's exterior surface, wherein said outer propeller assembly comprises at least two propeller blades that extend from a central hub; g. an inner propeller assembly secured to said inner rotational member and positioned adjacent said outer rotational member's lower exterior surface, wherein said inner propeller assembly comprises: i. said second bearing assembly and ii. at least two propeller blades connected to said second bearing assembly; and h. means for carrying electricity to said field windings from an outside power supply, wherein said electricity carrying means is positioned adjacent to and below said inner propeller assembly, encircling said central shaft, and rotating with said inner propeller assembly in said second direction.
4. A thin-profile CR differential electric motor assembly according to claim 3, wherein said first bearing assembly is located proximate said central shaft lower end and said central shaft rotates within said first bearing assembly.
5. A thin-profile CR differential electric motor assembly according to claim 3, wherein said first bearing assembly is located proximate said central shaft upper end and said central shaft is a non-rotating member of the CR differential electric motor assembly.
6. A thin-profile CR differential electric motor assembly according to claim 3, wherein said second bearing assembly propeller blades are detachable.
7. A thin-profile CR differential electric motor assembly according to claim 3, wherein said second bearing assembly propeller blades are foldable.
8. A thin-profile CR differential electric motor assembly according to claim 3, further comprising a propeller housing, secured to said second bearing assembly and said means for carrying electricity, into which said second bearing assembly propeller blades are mounted.
9. A thin-profile CR differential electric motor assembly according to claim 3, further comprising a mounting member secured to said central shaft's lower end.
10. A thin-profile CR differential electric motor assembly according to claim 3, further comprising an electronic controller for operating the motor and a power supply for powering the motor, wherein both are in communication with said electricity carrying means.
11. A thin-profile CR differential electric motor assembly utilized to power an aircraft vehicle, comprising: a. a central shaft having upper and lower ends and oriented along a central axis that provides structural support for said CR differential electric motor assembly; b. an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein said outer rotational member rotates, during operation, in a first direction about said central axis, wherein said interior surface comprises: i. an outer perimeter wall; ii. an upper support structure; and iii. a lower support structure; c. a plurality of permanent magnets secured inside said first rotational member proximate said outer perimeter wall; d. a first bearing assembly secured to said outer rotational member that permits said outer rotational member to rotate in said first direction about said central axis, wherein said first bearing assembly is located proximate said central shaft lower end and said central shaft rotates within said first bearing assembly; e. an inner rotational member that rotates, during operation, about said central axis in an opposite second direction to said first rotational member; wherein said inner rotational member comprises: i. a set of radially disposed field windings and ii. a second bearing assembly secured to said field windings that permits said field windings to rotate around said central axis between said permanent magnets and said central shaft in said second direction; f. an outer propeller assembly secured directly to said outer rotational member's exterior surface, wherein said outer propeller assembly comprises at least two propeller blades that extend from a central hub; g. an inner propeller assembly secured to said inner rotational member and positioned adjacent said outer rotational member's lower exterior surface, wherein said inner propeller assembly comprises: i. said second bearing assembly and ii. at least two propeller blades connected to said second bearing assembly; and h. means for carrying electricity to said field windings from an outside power supply, wherein said electricity carrying means is positioned adjacent to and below said inner propeller assembly, encircling said central shaft, and rotating with said inner propeller assembly in said second direction.
12. A thin-profile CR differential electric motor assembly according to claim 11, wherein said second bearing assembly propeller blades are detachable.
13. A thin-profile CR differential electric motor assembly according to claim 11, wherein said second bearing assembly propeller blades are foldable.
14. A thin-profile CR differential electric motor assembly according to claim 11, further comprising a propeller housing, secured to said second bearing assembly and said means for carrying electricity, into which said second bearing assembly propeller blades are mounted.
15. A thin-profile CR differential electric motor assembly according to claim 11, further comprising: a. a mounting member secured to said central shaft's lower end; b. an electronic controller for operating the motor in communication with said electricity carrying means; and c. a power supply for powering the motor in communication with said electricity carrying means.
16. A thin-profile counter-rotating (CR) differential electric motor assembly utilized to power an aircraft vehicle, comprising: a. a central shaft having upper and lower ends and oriented along a central axis that provides structural support for said CR differential electric motor assembly; b. an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein said outer rotational member rotates, during operation, in a first direction about said central axis, wherein said interior surface comprises: i. an outer perimeter wall; ii. an upper support structure; and iii. a lower support structure; c. a plurality of permanent magnets secured inside said first rotational member proximate said outer perimeter wall; d. a first bearing assembly secured to said outer rotational member that permits said outer rotational member to rotate in said first direction about said central axis, wherein said first bearing assembly is located proximate said central shaft upper end and said central shaft is a non-rotating member of the CR differential electric motor assembly; e. an inner rotational member that rotates, during operation, about said central axis in an opposite second direction to said first rotational member; wherein said inner rotational member comprises: i. a set of radially disposed field windings and ii. a second bearing assembly secured to said field windings that permits said field windings to rotate around said central axis between said permanent magnets and said central shaft in said second direction; f. an outer propeller assembly secured directly to said outer rotational member's exterior surface, wherein said outer propeller assembly comprises at least two propeller blades that extend from a central hub; g. an inner propeller assembly secured to said inner rotational member and positioned adjacent said outer rotational member's lower exterior surface, wherein said inner propeller assembly comprises: i. said second bearing assembly and ii. at least two propeller blades connected to said second bearing assembly; and h. means for carrying electricity to said field windings from an outside power supply, wherein said electricity carrying means is positioned adjacent to and below said inner propeller assembly, encircling said central shaft, and rotating with said inner propeller assembly in said second direction.
17. A thin-profile CR differential electric motor assembly according to claim 16, wherein said second bearing assembly propeller blades are detachable.
18. A thin-profile CR differential electric motor assembly according to claim 16, wherein said second bearing assembly propeller blades are foldable.
19. A thin-profile CR differential electric motor assembly according to claim 16, further comprising a propeller housing, secured to said second bearing assembly and said means for carrying electricity, into which said second bearing assembly propeller blades are mounted.
20. A thin-profile CR differential electric motor assembly according to claim 16, further comprising: a. a mounting member secured to said central shaft's lower end; b. an electronic controller for operating the motor in communication with said electricity carrying means; and c. a power supply for powering the motor in communication with said electricity carrying means.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
(1) The technology described herein will be more fully understood by reference to the following drawings which are for illustrative purposes only:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION
(16) Referring more specifically to the drawings, for illustrative purposes the subject technology is embodied in the system generally shown in
(17) Generally, the subject invention is a thin-profile CR differential electric motor assembly utilized to power an aircraft vehicle or a fan for moving a gas that comprises: a) a central shaft having upper and lower ends and oriented along a central axis that provides structural support for the CR differential electric motor assembly; b) an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein the outer rotational member rotates, during operation, in a first direction about the central axis, wherein the interior surface comprises: i) an outer perimeter wall; ii) an upper support structure; and iii) a lower support structure; c) a plurality of permanent magnets secured inside the first rotational member proximate the outer perimeter wall; d) a first bearing assembly secured to the outer rotational member that permits the outer rotational member to rotate in the first direction about the central axis; e) an inner rotational member that rotates, during operation, about the central axis in an opposite second direction to the first rotational member; wherein the inner rotational member comprises: i) a set of radially disposed field windings and ii) a second bearing assembly secured to said field windings that permits said field windings to rotate around said central axis between said permanent magnets and said central shaft in said second direction; f) an outer propeller assembly secured directly to the outer rotational member's exterior surface, wherein the outer propeller assembly comprises at least two propeller blades that extend from a central hub; g) an inner propeller assembly secured to said inner rotational member and positioned adjacent the outer rotational member's lower exterior surface, wherein the inner propeller assembly comprises: i) the second bearing assembly and ii) at least two propeller blades connected to the second bearing assembly; and h) means for carrying electricity to the field windings from an outside power supply, wherein the electricity carrying means is positioned adjacent to and below the inner propeller assembly, encircling the central shaft, and rotating with the inner propeller assembly in the second direction. The first bearing assembly may located proximate the central shaft lower end and the central shaft rotates within the first bearing assembly or the first bearing assembly may be located proximate the central shaft upper end and the central shaft is a non-rotating member of the CR differential electric motor assembly. Further, the second bearing assembly propeller blades are detachable or foldable. Additionally, usually a propeller housing is secured to the second bearing assembly and the means for carrying electricity, into which the second bearing assembly propeller blades are mounted. Also, the subject invention usually includes a) a mounting member secured to the central shaft's lower end; b) an electronic controller for operating the motor in communication with the electricity carrying means; c) and a power supply for powering the motor in communication with the electricity carrying means.
(18) As shown in
(19)
(20) The CR motor comprises an outer rotational member 64 that has upper 65 and lower 66 exterior surfaces and an interior surface. During operation, the outer rotational member rotates in the first rotational direction. The interior surface of the outer rotational member comprises and outer perimeter wall 68, an upper support structure 69, and a lower support structure 70 (the lower support structure includes the lower 66 exterior surface).
(21) The electro-mechanical means for creating rotational force comprises permanent magnets and electromagnets, however, if desired, electromagnets may replace the permanent magnets and the physical locations of each may be reversed. For exemplary purposes only, and not by way of limitation, permanent magnets in combination with electromagnets are utilized in the subject examples. The outer rotational member 64 includes a plurality of permanent magnets 75. The plurality of permanent magnets 75 are secured to the interior surface's outer perimeter wall 68. These permanent magnets 75 may be switched with electromagnets, if desired, with a suitable power supply provided. The outer propeller assembly 61, comprising the blades 20 and outer propeller hub 15, is secured by the outer propeller hub 15 to the upper exterior surface 65 of the outer rotational member 64 by standard means such as bolts, screws, gluing, welding, and equivalent means.
(22) The inner rotational member 80 comprises field windings/coils 85 attached to support arms 90 which extend from a second bearing assembly 95 which rotates, during operation, about the central shaft 60. It is stressed that the field windings may be replaced with either electromagnets or permanent magnets if the field windings are located on the outer rotational member. Also, secured to the second bearing assembly 95 is an inner propeller assembly 100 that is positioned adjacent to the outer rotational member's lower surface 66. During operation the inner propeller assembly 100 rotates about said central shaft 60 in an opposite direction to the rotation of the outer propeller assembly 61. Connected to the inner propeller assembly 100 are at least two propeller blades 30. The propeller blades 30 are mounted to the inner propeller assembly 100 by attachment means 105. The blade attachment means 105 permits each blade 30 to be either detached or folded/pivoted toward the central shaft 60. This permits access easy access to components of the subject motor 5.
(23) Covering the second bearing assembly 95 and inner propeller assembly 100 is an inner propeller housing 25. The inner propeller housing 25 is secured to the second bearing assembly 95. The detachable or foldable blades 30 either mount directly to the propeller housing 25 or through it. The blade attachment means 105 are either secured directly in the second bearing assembly 95 or to the propeller housing 25, whichever is preferred for a particular specific application. The propeller housing 25 rotates, with the second propellers 30, about the central shaft 60 during operation of the subject motor 5. Additionally, the propeller housing 25 usually attaches by a pressure fit or other suitable means (including, but not limited to clamping, gluing, welding, threaded means, and the like) to the electricity carrying means 35, which also rotates about the central shaft 60 during operation of the subject motor 5.
(24) The electricity carrying means 35 utilizes wiring 115 that supplies the field coil windings 85 on the inner rotational member 80 with electricity. Depending on the configuration of the field winding 85, one or more wires 115 may communicate with the field windings 85. In
(25) The aircraft motor mount 45 frequently has apertures 46 that are utilized to secure the subject motor 5 to a selected aircraft. One advantage of the subject thin-profile CR differential motor assembly 5 is that it easily fits with the region a traditional/standard motor with propellers fits.
(26) Specifically,
(27) A power source is utilized to supply a suitable amount of electricity (specific CR motor-determined amperage and voltage levels) to the CR motor assembly. Additionally, a standard and easily purchased electronic speed controller (ESC) is employed to control the incoming electricity to actuate the field coil windings 85 in a pattern that creates the necessary magnetic repulsive forces to power rotation and to initiate rotation.
(28) The differential or first-to-second propeller-feed-back action of the subject invention is important in explaining the effectiveness or efficiency of the subject invention which has two internally differentially-coupled propellers compared with a traditional/standard motor outfitted with only a single propeller. The set of blades on the first propeller encounters oncoming air and increases the velocity of the leaving air. The set of blades on the second propeller encounters the first propeller-accelerated air which causes the second rotational member to rotate faster, which in turn further accelerates the first rotational member and the internally differentially coupled two rotational members operate with a higher efficiency than a motor with only one propeller that provides no synergistic feed-back enhancement between rotational members, as is seen for the CR version (see the experimental trials and evidence below that proves this concept).
EXPERIMENTAL
(29) For experimental trials and illustrative purposes only and not by way of limitation, various traditional/standard drone motors were utilized for modification into subject thin-profile CR differential electrical motor assemblies. Each original motor operates with only a rotating armature within a stationary stator. Once modified into a CR version (with outer and an inner rotating members), if either rotational member is stopped the modified version then operates as a traditional/standard motor with only one rotating member. The subject CR motor may be utilized with aircraft or with fans to move a gas.
Experiment #1
(30) This test was conducted with an Outrunner A2212/13T at 1,000kv motor. The traditional/standard motor (a modified motor with one rotational member stopped) was operated at full power and was equipped with one (double bladed) propeller that was 10 inches in length and had a 4.7 pitch. The CR modified motor (with two oppositely spinning rotational members) was operated at full power and was equipped with two double bladed propellers: one was 12 inches long at a pitch of 4.5 and the other was 12 inches long at a pitch of 5.5. A freshly charged 2200 LiPo three cell battery was utilized for each test and each test was stopped when the battery voltage dropped to 10 volts.
(31) TABLE-US-00001 TABLE #1 Test #1 CURRENT THRUST USED MEASURED TOTAL MOTOR DURING AT END RUN TYPE TEST OF TEST TIME STANDARD 12.6 AMPS 57 OZ 5 MINS AND 57 SECS CR 8.7 AMPS 58 OZ 13 MINS AND 36 SECS 31% LESS APPROX- CR VERSION CURRENT IMATELY RUNS 2.3 UTILIZED THE SAME TIMES WITH CR THRUST LONGER THAN STANDARD MOTOR
(32) Clearly, the CR version used significantly less current (31% less) and operates for a much longer time (2.3 times longer) than a standard motor.
Experiment #2
(33) This test was conducted with an RC Timer 5010 at 620kv motor. The traditional/standard motor (a modified motor with one rotational member stopped) was operated at full power and was equipped with one (double bladed) propeller that was 10 inches in length and had a 4.5 pitch. The CR modified motor (with two oppositely spinning rotational members) was operated at full power and was equipped with two double bladed propellers: one was 12 inches long at a pitch of 5.5 and the other was 11 inches long at a pitch of 8.0. A freshly charged 2200 LiPo three cell battery was utilized for each test.
(34) TABLE-US-00002 TABLE #2 Test #2 THRUST POWER MOTOR SPEED CURRENT IN IN TYPE VOLTS IN RPM IN AMPS POUNDS WATTS STANDARD 25.0 13,870 13.2 3.19 328 CR 25.0 6,935 + 13.2 4.06 328 6,935 = 13,870 27% MORE THRUST WITH CR
(35) Clearly, the CR version produces significantly more thrust (27% more) with the listed parameters.
Experiment #3
(36) This test was conducted with an RC Timer 5010 at 620kv motor. The traditional/standard motor (a modified motor with one rotational member stopped) was operated at full power and was equipped with one (double bladed) propeller that was 11 inches in length and had a 4.7 pitch. The CR modified motor (with two oppositely spinning rotational members) was operated at full power and was equipped with two double bladed propellers: one was 12 inches long at a pitch of 5.5 and the other was 11 inches long at a pitch of 8.0. A full power setting was utilized for the test. A freshly charged LiPo six cell battery was utilized for each test.
(37) TABLE-US-00003 TABLE #3 Test #3 THRUST POWER MOTOR SPEED CURRENT IN IN TYPE VOLTS IN RPM IN AMPS POUNDS WATTS STANDARD 22.0 13,870 23.9 4.5 531 CR 22.2 6,935 + 24.2 6.5 537 6,935 = 13,870 44% MORE THRUST WITH CR
(38) Clearly, the CR version produces significantly more thrust (44% more) with the listed parameters.
Experiment #4
(39) This test was conducted with an RC Timer 5010 at 620kv motor. The traditional/standard motor (a modified motor with one rotational member stopped) was operated at full power and was equipped with one (double bladed) propeller that was 11 inches in length and had a 4.7 pitch. The CR modified motor (with two oppositely spinning rotational members) was operated at full power and was equipped with two double bladed propellers: one was 11 inches long at a pitch of 4.7 and the other was 11 inches long at a pitch of 8.0. A full power setting was utilized for the test. Freshly charged car batteries at 25.5 volts were utilized for each test.
(40) TABLE-US-00004 TABLE #4 Test #4 THRUST IN POWER MOTOR CURRENT POUNDS IN TYPE VOLTS IN AMPS (EQUALIZED) WATTS STANDARD 25.5 19.1 3.8 531 CR 25.5 12.9 3.8 537 32% LESS CURRENT UTILIZED WITH CR
(41) Clearly, the CR version used significantly less current (32% less) for the same thrust.
Experiment #5: Pancake CR Motor with Two Props Versus Standard Pancake Motor with One Prop
(42) Pancake motors were purchased from RC Timer Company (Model 5010, rated at 620 kV) and some were modified into CR versions. A standard constant voltage power supply was utilized for these experiments.
(43) The data shown below in Test #5 utilizes the thin-profile (pancake) CR differential electric motor assembly described immediately above with an 12 inch with 5.5 pitch propeller on the standard motor and a front 12 inch with 5.5 pitch propeller and a rear 15.5 inch with 8.0 pitch propeller on the pancake CR motor. As shown in
(44) TABLE-US-00005 TABLE #5 TEST #5 STANDARD HAS A 12 INCH AND 5.5 PROP CR HAS FRONT 12 INCH AND 5.5 PROP AND REAR 15.5 INCH AND 8.0 PROP ALL RUNS ARE FOR 2.0 MINUTES AVERAGE AVERAGE COIL MOTOR TYPE AMPS VOLTS LOAD TEMP C. AVERAGE STD 4.0 25.9 1.5 32 ONE PROP AVERAGE STD 8.0 25.9 2.5 54 ONE PROP AVERAGE STD 12.0 25.9 3.1 88 ONE PROP AVERAGE STD 16.0 25.9 3.4 120 ONE PROP AVERAGE STD 20.0 25.9 3.6 177 ONE PROP AVERAGE STD 23.8 25.9 3.8 213 ONE PROP CR 4.0 25.9 1.9 33 CR 8.0 25.9 3.3 42 CR 12.0 25.9 4.1 59 CR 16.0 25.9 4.9 72 CR 20.0 25.9 5.9 90 CR 23.8 25.9 6.1 110
Experiment #6: Pancake CR Motor with Two Props Versus Back-to-Back Standard Pancake Motors with Two Props
(45) The data shown below in Test #6 utilizes the pancake CR differential electric motor assembly described immediately above with a front 12 inch with 5.5 pitch propeller and a rear 15.5 inch with 8.0 pitch propeller on the pancake CR motor and two 12 inch with 5.5 pitch propellers on the back-to-back standard motors. As shown in
(46) TABLE-US-00006 TABLE #6 TEST #6 TWO BACK-TO-BACK (BB) STANDARDS, EACH WITH A 12 INCH AND 5.5 PROP CR HAS FRONT 12 INCH AND 5.5 PROP AND REAR 15.5 INCH AND 8.0 PROP ALL RUNS ARE FOR 2.0 MINUTES COIL TEMP AMPS C. - AVERAGE CR MOTOR TOTAL PER AVERAGE BACK COIL TEMP TYPE AMPS MOTOR VOLTS LOAD MOTOR TEMP C. C. COIL TEMP C. - FRONT MOTOR BB 4.0 2.0 25.9 1.7 24.0 24 24 BB 8.0 4.0 25.9 2.7 34.0 30 32 33.0 BB 12.0 6.0 25.9 3.6 38.0 34 36 BB 16.0 8.0 25.9 4.2 48.0 40 44 42.0 BB 20.0 10.0 25.9 4.8 56.0 45 51 BB 23.8 11.9 25.9 5.1 69.0 49 59 12.0 59.0 BB 30.0 15.0 25.9 6.0 96.0 60 78 16.0 72.0 BB 40.0 20.0 25.9 6.4 142.0 86 114 90.0 23.8 110.0 COIL TEMP C. CR 4.0 25.9 1.9 33 CR 8.0 25.9 3.3 42 CR 12.0 25.9 4.1 59 CR 16.0 25.9 4.9 72 CR 20.0 25.9 5.9 90 CR 23.8 25.9 6.1 110
Experiment #7: Bench Tests with a Standard and CR Modified 3D Robotics Motor from their Solo Drone
(47) Test bench experiments were conducted with a standard and CR modified drone motor from 3D Robotics (3DR) Solo Drone (Offices in San Francisco, Calif.).
(48) TABLE-US-00007 TABLE #7A TEST #7 Stock 3D Robotics Motor with Standard 3DR Propeller Thrust Mount Amps (oz) Waste (oz) RPM 2 10 2 4354 4 16 3 5875 6 20 5 6942 8 25 7 7796 10 29 10 8460
(49) TABLE-US-00008 TABLE #7B TEST #7 Stock 3D Robotics Motor with a Longer Propeller Thrust Mount Waste Amps (oz) (oz) RPM 2 10 approx. same 4295 as above 4 17 approx. same 5729 as above 6 21 approx. same 6710 as above 8 25 approx. same 7540 as above 10 30 approx. same 8197 as above 11.3 31 approx. same 8450
(50) Table 7A shows a standard propeller utilized by 3D Robotics in their commercially available Solo Drone. Clearly, energy is wasted to the motor mount (the ounces wasted are not scaled to a 1:1 ratio with the recorded ounces of thrust, but illustrates that energy is lost in utilizing a fixed motor mount). Table 7B illustrates that an alteration in the length of the propeller in an attempt to increase thrust did not significantly alter the test results seen in Table 7A.
(51) TABLE-US-00009 TABLE #7C TEST #7 CR Modified 3DR Motor with Standard 3DR Front Propeller and Non-Standard (slightly longer than standard) Rear Propeller % increase in Thrust for CR % increase in Motor over CR Motor Thrust Table 7A Mount Waste RPMs over Amps (oz) Data (oz) F-RPM R-RPM TOTAL-RPM Table 7A Data 2 11 10 0 3965 1790 5755 32 4 19 19 0 5270 2669 7939 35 6 26 30 0 6245 3270 9515 37 8 32 28 0 6960 3666 10,626 36 8.6 33 0 7124 3720 10,844
(52) TABLE-US-00010 TABLE #7D TEST #7 CR Modified 3DR Motor with Non-Standard (slightly longer than standard) Front and Back Propellers TABLE #4 - % increase in Thrust for CR % increase in Motor over CR Motor Thrust Table 7B Mount Waste RPMs over Amps (oz) Data (oz) F-RPM R-RPM TOTAL-RPM Table 7A Data 2 12 20 0 2990 1954 4944 15 4 20 25 0 3860 2857 6717 17 6 26 30 0 4545 3400 7945 18 8 32 28 0 5030 3783 8813 17 10 37 28 0 5410 4085 9495 16 11.3 40 29 0 5620 4270 9890 17
(53) Table 7C shows CR modified 3D Robotics motor (utilized in their commercially available Solo Drone) in which the front (F) propeller is of standard proportions and the rear (R) propeller is slightly longer. Table 7D shows CR modified 3D Robotics motor (utilized in their commercially available Solo Drone) in which both the front (F) propeller and the rear (R) propeller are non-standard lengths (slightly longer than standard). Clearly, energy that was wasted to the motor mount with a standard motor is no longer wasted in the CR adapted motor. Plainly, the CR motor has significantly increased thrust over the equivalent standard motor.
(54)
Experiment #8: Battery Life Bench Tests with A Standard and CR Modified 3D Robotics Motors from their Solo Drone and Standard and CR Modified Pancake Motors
(55) Test bench experiments were conducted with a standard and CR modified drone motor from 3D Robotics Solo Drone (Offices in San Francisco, Calif.).
(56) TABLE-US-00011 TABLE #8A TEST #8 3D Robotics Solo Motors Battery: Predator 3300 MA LI-PO (4 cell) RUN MOTOR THRUST STARTING ENDING AMP AMP TOTAL TIME IN INCREASE TYPE IN LBS VOLTAGE VOLTAGE DRAW DECREASE RPM MINS IN RUN TIME STD 1.1 16.7 12.4 4.7 6,000 43.9 CR 1.1 16.7 12.4 3.6 23.4% 5,882 57.9 31.9%
(57) TABLE-US-00012 TABLE #8B TEST #8 Pancake Motors Battery: Lightmax 3000 MA LI-PO (6 cell) RUN INCREASE MOTOR THRUST STARTING ENDING AMP AMP TOTAL TIME IN IN RUN TYPE IN LBS VOLTAGE VOLTAGE DRAW DECREASE RPM MINS TIME STD 3.0 24.9 17.9 12.4 6,000 13.7 CR 3.0 24.9 17.9 8.7 29.8% 6,000 21.3 55.5%
(58) Tables 8A and 8B show that the subject CR motors have a dramatically increased battery life compared with standard motors and significantly decreased amp usage.
(59) From the above experiments, it is noted, among other demonstrated characteristics, that: 1) The subject CR motor accesses/utilizes the energy normally lost to the supporting mount with traditional motors, thereby increasing significantly the measurable thrust of the CR motor; 2) The subject CR motor runs dramatically cooler than a traditional motor, thereby increasing CR motor life over a standard motor; 3) The CR oppositely rotating propellers are internally differentially coupled to one another and operate synergistically, thereby increasing the total RPMs of the CR motor over a traditional motor; and 4) The subject CR motor occupies an operational volume not much larger than a traditional motor, thereby permitting easy replacement of a standard motor with a more powerful, efficient, and cooler running CR motor.
(60) A first embodiment of the subject invention includes a dual propeller CR differential electric motor assembly; comprising: a) a central shaft having first and second ends; b) a first rotational member, located proximate the first end of the central shaft, that rotates in a first direction about the central shaft; c) a first propeller secured to the first rotational member; d) a second rotational member, located between the first rotational member and the second end of the central shaft, that rotates in an opposite direction to the first rotational member's rotational direction and about the central shaft; e) a second propeller secured to the second rotational member; f) electro-magnetic means (this includes permanent magnets on either rotation member with opposing electromagnets and electromagnets on both rotational members) associated with the first and second rotational members for powering the rotation of the first and second rotational members in opposite directions about the central shaft; g) means for transmitting electricity from an exterior power source to the electro-magnetic means (including slip ring assemblies, electrically conducting bearing assemblies, and the like), wherein the electricity transmitting means is located between the second rotational member and the second end of the central shaft; and h) means for mounting the oppositely rotating first and second rotational members and the central shaft to a supporting structure, wherein the mounting means (often a mounting plate) is associated with the central shaft and located after the electricity transmitting means and proximate second end of the central shaft.
(61) A second embodiment of the subject invention includes a dual propeller CR differential electric motor assembly; comprising: a) a central shaft having upper and lower ends and oriented along a central axis that provides structural support for the CR differential electric motor assembly; b) an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein the outer rotational member rotates, during operation, in a first direction about the central axis, wherein the interior surface comprises: i) an outer perimeter wall; ii) an upper support structure; and iii) a lower support structure; c) a plurality of permanent magnets secured inside the first rotational member proximate the outer perimeter wall; d) a first bearing assembly secured to the outer rotational member that permits the outer rotational member to rotate in the first direction about the central axis; e) an inner rotational member that rotates, during operation, about the central axis in an opposite second direction to the first rotational member; wherein the inner rotational member comprises: i) a set of radially disposed field windings and ii) a second bearing assembly secured to the field windings that permits the field windings to rotate around the central axis between the permanent magnets and the central shaft in the second direction; f) an outer propeller assembly secured directly to the outer rotational member's exterior surface, wherein the outer propeller assembly comprises at least two propeller blades that extend from a central hub; g) an inner propeller assembly secured to the inner rotational member and positioned adjacent the outer rotational member's lower exterior surface, wherein the inner propeller assembly comprises: i) the second bearing assembly and ii) at least two propeller blades connected to the second bearing assembly; and h) means for carrying electricity to the field windings from an outside power supply, wherein the electricity carrying means is positioned adjacent to and below the inner propeller assembly, encircling the central shaft, and rotating with the inner propeller assembly in the second direction.
(62) A third embodiment of the subject invention includes a thin-profile CR differential electric motor assembly utilized to power an aircraft vehicle, comprising: a) a central shaft having upper and lower ends and oriented along a central axis that provides structural support for the CR differential electric motor assembly; b) an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein the outer rotational member rotates, during operation, in a first direction about the central axis, wherein the interior surface comprises: i) an outer perimeter wall; ii) an upper support structure; and iii) a lower support structure; c) a plurality of permanent magnets secured inside the first rotational member proximate the outer perimeter wall; d) a first bearing assembly secured to the outer rotational member that permits the outer rotational member to rotate in the first direction about the central axis; e) an inner rotational member that rotates, during operation, about the central axis in an opposite second direction to the first rotational member; wherein the inner rotational member comprises: i) a set of radially disposed field windings and ii) a second bearing assembly secured to the field windings that permits the field windings to rotate around the central axis between the permanent magnets and the central shaft in the second direction; f) an outer propeller assembly secured directly to the outer rotational member's exterior surface, wherein the outer propeller assembly comprises at least two propeller blades that extend from a central hub; g) an inner propeller assembly secured to the inner rotational member and positioned adjacent the outer rotational member's lower exterior surface, wherein inner propeller assembly comprises: i) the second bearing assembly and ii) at least two propeller blades connected to the second bearing assembly; and h) means for carrying electricity to the field windings from an outside power supply, wherein the electricity carrying means is positioned adjacent to and below the inner propeller assembly, encircling the central shaft, and rotating with the inner propeller assembly in the second direction.
(63) Also included in the subject invention is an embodiment wherein the first bearing assembly is located proximate the central shaft lower end and the central shaft rotates within the first bearing assembly. Further included is an embodiment wherein the first bearing assembly is located proximate the central shaft upper end and the central shaft is a non-rotating member of the CR differential electric motor assembly. Also, the second bearing assembly propeller blades may be detachable or foldable.
(64) A further embodiment includes a propeller housing, secured to the second bearing assembly and the means for carrying electricity, into which the second bearing assembly propeller blades are mounted. Additionally, an embodiment includes a thin-profile CR differential electric motor assembly comprising a mounting member secured to the central shaft's lower end. Another embodiment includes an electronic controller for operating the motor and a power supply for powering the motor, wherein both are in communication with the electricity carrying means.
(65) Still another embodiment includes a thin-profile CR differential electric motor assembly utilized to power an aircraft vehicle, comprising: a) a central shaft having upper and lower ends and oriented along a central axis that provides structural support for the CR differential electric motor assembly; b) an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein the outer rotational member rotates, during operation, in a first direction about the central axis, wherein the interior surface comprises: i) an outer perimeter wall; ii) an upper support structure; and iii) a lower support structure; c) a plurality of permanent magnets secured inside the first rotational member proximate the outer perimeter wall; d) a first bearing assembly secured to the outer rotational member that permits the outer rotational member to rotate in the first direction about the central axis, wherein the first bearing assembly is located proximate the central shaft lower end and the central shaft rotates within the first bearing assembly; e) an inner rotational member that rotates, during operation, about the central axis in an opposite second direction to the first rotational member; wherein the inner rotational member comprises: i) a set of radially disposed field windings and ii) a second bearing assembly secured to the field windings that permits the field windings to rotate around the central axis between the permanent magnets and the central shaft in the second direction; f) an outer propeller assembly secured directly to the outer rotational member's exterior surface, wherein the outer propeller assembly comprises at least two propeller blades that extend from a central hub; g) an inner propeller assembly secured to the inner rotational member and positioned adjacent the outer rotational member's lower exterior surface, wherein the inner propeller assembly comprises: i) the second bearing assembly and ii) at least two propeller blades connected to the second bearing assembly; and h) means for carrying electricity to the field windings from an outside power supply, wherein the electricity carrying means is positioned adjacent to and below the inner propeller assembly, encircling the central shaft, and rotating with the inner propeller assembly in the second direction.
(66) Further comprising the subject invention is a thin-profile CR differential electric motor, wherein the second bearing assembly propeller blades are detachable and/or the second bearing assembly propeller blades are foldable. Additionally included is a propeller housing, secured to the second bearing assembly and the means for carrying electricity, into which the second bearing assembly propeller blades are mounted.
(67) Also, the subject invention further comprises: a) a mounting member secured to the central shaft's lower end; b) an electronic controller for operating the motor in communication with the electricity carrying means; and c) a power supply for powering the motor in communication with the electricity carrying means.
(68) Yet an additional embodiment of the subject invention is a thin-profile CR differential electric motor assembly utilized to power an aircraft vehicle, comprising: a) a central shaft having upper and lower ends and oriented along a central axis that provides structural support for the CR differential electric motor assembly; b) an outer rotational member having a upper and lower exterior surfaces and an interior surface, wherein the outer rotational member rotates, during operation, in a first direction about the central axis, wherein the interior surface comprises: i) an outer perimeter wall; ii) an upper support structure; and iii) a lower support structure; c) a plurality of permanent magnets secured inside the first rotational member proximate the outer perimeter wall; d) a first bearing assembly secured to the outer rotational member that permits the outer rotational member to rotate in the first direction about the central axis, wherein the first bearing assembly is located proximate the central shaft upper end and the central shaft is a non-rotating member of the CR differential electric motor assembly; e) an inner rotational member that rotates, during operation, about the central axis in an opposite second direction to the first rotational member; wherein the inner rotational member comprises: i) a set of radially disposed field windings and ii) a second bearing assembly secured to the field windings that permits the field windings to rotate around the central axis between the permanent magnets and the central shaft in the second direction; f) an outer propeller assembly secured directly to the outer rotational member's exterior surface, wherein the outer propeller assembly comprises at least two propeller blades that extend from a central hub; g) an inner propeller assembly secured to the inner rotational member and positioned adjacent the outer rotational member's lower exterior surface, wherein the inner propeller assembly comprises: i) the second bearing assembly and ii) at least two propeller blades connected to the second bearing assembly; and h) means for carrying electricity to the field windings from an outside power supply, wherein the electricity carrying means is positioned adjacent to and below the inner propeller assembly, encircling the central shaft, and rotating with the inner propeller assembly in the second direction.
(69) Additionally embodiments comprise a thin-profile CR differential electric motor assembly, wherein the second bearing assembly propeller blades are detachable and/or the second bearing assembly propeller blades are foldable. Yet one more embodiment of the subject invention is a thin-profile CR differential electric motor assembly, further comprising a propeller housing, secured to the second bearing assembly and the means for carrying electricity, into which the second bearing assembly propeller blades are mounted.
(70) Lastly, an embodiment of the subject invention comprises a thin-profile CR differential electric motor assembly, further comprising: a) a mounting member secured to the central shaft's lower end; b) an electronic controller for operating the motor in communication with the electricity carrying means; and c) a power supply for powering the motor in communication with the electricity carrying means.
(71) Embodiments of the subject technology may be described with reference to flowchart illustrations of methods and systems according to embodiments of the technology, and/or algorithms, formulae, or other computational depictions, which may also be implemented as computer program products. In this regard, each block or step of a flowchart, and combinations of blocks (and/or steps) in a flowchart, algorithm, formula, or computational depiction can be implemented by various means, such as hardware, firmware, and/or software including one or more computer program instructions embodied in computer-readable program code logic. As will be appreciated, any such computer program instructions may be loaded onto a computer, including without limitation a general purpose computer or special purpose computer, or other programmable processing apparatus to produce a machine, such that the computer program instructions which execute on the computer or other programmable processing apparatus create means for implementing the functions specified in the block(s) of the flowchart(s).
(72) Accordingly, blocks of the flowcharts, algorithms, formulae, or computational depictions support combinations of means for performing the specified functions, combinations of steps for performing the specified functions, and computer program instructions, such as embodied in computer-readable program code logic means, for performing the specified functions. It will also be understood that each block of the flowchart illustrations, algorithms, formulae, or computational depictions and combinations thereof described herein, can be implemented by special purpose hardware-based computer systems which perform the specified functions or steps, or combinations of special purpose hardware and computer-readable program code logic means.
(73) Furthermore, these computer program instructions, such as embodied in computer-readable program code logic, may also be stored in a computer-readable memory that can direct a computer or other programmable processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the block(s) of the flowchart(s). The computer program instructions may also be loaded onto a computer or other programmable processing apparatus to cause a series of operational steps to be performed on the computer or other programmable processing apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable processing apparatus provide steps for implementing the functions specified in the block(s) of the flowchart(s), algorithm(s), formula(e), or computational depiction(s).
(74) It will further be appreciated that the terms programming or program executable as used herein refer to one or more instructions that can be executed by a processor to perform a function as described herein. The instructions can be embodied in software, in firmware, or in a combination of software and firmware. The instructions can be stored local to the device in non-transitory media, or can be stored remotely such as on a server, or all or a portion of the instructions can be stored locally and remotely. Instructions stored remotely can be downloaded (pushed) to the device by user initiation, or automatically based on one or more factors. It will further be appreciated that as used herein, that the terms processor, computer processor, central processing unit (CPU), and computer are used synonymously to denote a device capable of executing the instructions and communicating with input/output interfaces and/or peripheral devices.
(75) Although the description herein contains many details, these should not be construed as limiting the scope of the disclosure but as merely providing illustrations of some of the presently preferred embodiments. Therefore, it will be appreciated that the scope of the disclosure fully encompasses other embodiments which may become obvious to those skilled in the art.
(76) In the claims, reference to an element in the singular is not intended to mean one and only one unless explicitly so stated, but rather one or more. All structural, chemical, and functional equivalents to the elements of the disclosed embodiments that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed as a means plus function element unless the element is expressly recited using the phrase means for. No claim element herein is to be construed as a step plus function element unless the element is expressly recited using the phrase step for.