Method of installing an offshore foundation and template for use in installing an offshore foundation
10100482 ยท 2018-10-16
Assignee
Inventors
Cpc classification
E02B2017/0043
FIXED CONSTRUCTIONS
E02D27/525
FIXED CONSTRUCTIONS
E02B17/02
FIXED CONSTRUCTIONS
International classification
E02D7/00
FIXED CONSTRUCTIONS
E02B17/02
FIXED CONSTRUCTIONS
E02D27/52
FIXED CONSTRUCTIONS
Abstract
The present invention provides a method of installing a foundation for an offshore wind turbine and a template for use herein. In illustrative embodiments, the template is releasably anchored in a seafloor and the template is leveled before installing a pile. In a method according to some illustrative embodiments herein, a template may be provided, the template comprising at least one hollow guiding element for receiving the pile, at least one suction bucket, a frame body to which the at least one hollow guiding element and the at least one suction bucket are coupled, and controlling means configured to supply a pressure to the at least one suction bucket. The method may comprise disposing the template on the seafloor, supplying a negative pressure to the at least one suction bucket for driving the suction bucket in to the seafloor, and controlling the negative pressure supplied to the at least one suction bucket to adjusting a penetration depth of the at least one suction bucket so as to level the frame relative to the seafloor.
Claims
1. A method of installing a foundation for an offshore wind turbine, the method comprising: providing a temporary template with at least one hollow guiding element configured to receiving a pile, at least one suction bucket and a frame body, wherein the frame body comprises a plurality of beams, wherein the at least one suction bucket has cross beams extending to two of the plurality of beams and to the at least one hollow guiding element; disposing the temporary template on the sea floor; supplying a negative pressure to the at least one suction bucket for driving the suction bucket into the sea floor, thereby releasably anchoring the temporary template in the sea floor; controlling the negative pressure supplied to the at least one suction bucket for adjusting a penetration depth of the at least one suction bucket so as to level the frame body relative to the sea floor; disposing said at least one pile in the hollow guiding element; driving said at least one pile into the sea floor guided by said hollow guiding element; releasing the negative pressure to the at least one suction bucket; and removing the temporary template from the sea floor while said at least one pile remains in the sea floor.
2. The method of claim 1, further comprising determining an inclination of the frame body relative to a predetermined reference level of the frame body and adjusting the negative pressure supplied to at least one suction bucket.
3. The method of claim 2, further comprising determining the penetration depth for the at least one suction bucket based on the determined inclination of the frame body so as to level the frame body.
4. The method of claim 3, further comprising controlling the negative pressure in dependence on the determined penetration depth.
5. The method of claim 1, wherein controlling the negative pressure comprises successively sensing an inclination of the frame body and adjusting the negative pressure supplied to the at least one suction bucket in dependence on the sensed inclination.
6. The method of claim 1, further comprising determining an actual penetration depth of at least one suction bucket during supplying the negative pressure and controlling the negative pressure in dependence on the actual penetration depth.
7. The method of claim 1, wherein a plurality of suction buckets is provided and the method further comprises coupling each suction bucket to an individual pump system.
8. The method of claim 1, wherein a plurality of suction buckets is provided and the method further comprises coupling the plurality of suction buckets to a pump system having a single pump.
9. The method of claim 8, wherein the pump system is configured to supply negative pressure to each suction bucket individually.
10. The method of claim 9, wherein controlling the negative pressure comprises controlling a valve element of each suction bucket so as to control the negative pressure supplied to each suction bucket individually, wherein the pump is coupled to the valve elements.
11. The method of claim 1, wherein controlling the negative pressure comprises controlling at least one of an amount and flow of water being pumped out of the at least one suction bucket.
12. The method of claim 1, further comprising: upon driving said at least one pile into the sea floor, supplying a positive pressure to the at least one suction bucket, thereby releasing the suction bucket, and thereby the template, from the sea floor.
13. The method of claim 12, wherein said positive pressure is obtained through pumping water into the suction bucket.
14. The method of claim 12, wherein said positive pressure is obtained through supplying pressurized air to the suction bucket.
15. The method of claim 12, wherein said releasing of the suction bucket is further supported by additionally applying a lifting force to the suction bucket and/or the template.
16. The method of claim 12, wherein a pulsed supply of positive pressure is provided for facilitating a release of the template.
17. The method of claim 1, wherein at least three piles are driven through individual hollow guiding elements of said template and into the sea floor.
18. The method of claim 1, wherein upon releasably anchoring said template to the sea floor, driving said at least one pile into the sea floor, and releasing said template, said template is transferred to a second location in order to install at least one other foundation for an offshore wind turbine.
19. A method of installing a plurality of foundations for offshore wind turbines, wherein said method comprises individual installations of foundations according to claim 1, wherein said template is transferred between and used for at least separate two foundations.
20. The method of claim 1, further comprising: installing and anchoring a jacket foundation by coupling the jacket foundation with said piles in the sea floor.
21. The method of claim 1, wherein the at least one suction bucket and the at least one hollow guiding element have respective positions fixed relative to each other.
22. A temporary template for use in installing a foundation in a sea floor for an offshore wind turbine, comprising: at least one hollow guiding element for receiving a pile; at least one suction bucket; a frame body to which the at least one hollow guiding element and the at least one suction bucket are coupled; and controlling means configured to supply a pressure to the at least one suction bucket to temporarily secure the template to the sea floor; wherein the template is configured to be removed from the sea floor and form no part of the foundation that supports the offshore wind turbine, and the frame body comprises a plurality of beams, wherein the at least one suction bucket has cross beams extending to two of the plurality of beams and to the at least one hollow guiding element.
23. The template of claim 22, wherein the frame body is formed by frame elements being coupled together such that the frame body is of a polygonal shape.
24. The template of claim 23, comprising at least three suction buckets and at least three hollow guiding elements, each of which being mechanically coupled to at least one frame element.
25. The template of claim 23, wherein the frame elements are formed by two parallel beams having crossbeam elements for reinforcing each frame element.
26. The template of claim 22, wherein said suction bucket is provided by a cylindrical bucket with an opening at one side having a top element fixed to a top side of the suction bucket.
27. The template of claim 26, wherein said top element comprises a valve element for coupling the suction bucket to a hose of a pump system.
28. The template of claim 22, wherein said hollow guiding element has a cylindrical sleeve element and outwardly projecting flange portions at respective sides of the cylindrical sleeve element for facilitating receipt of a pile.
29. The temporary template of claim 22, wherein the at least one suction bucket and the at least one hollow guiding element have respective positions fixed relative to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will hereinafter be described with reference to the accompanying figures, in which:
(2)
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DETAILED DESCRIPTION
(9) With regard to
(10) The person skilled in the art will appreciate that any other appropriate geometric configuration may be considered for implementing a frame body, such as a triangular shape or, generally, a polygonal shape, having at least one hollow guiding element 110 attached thereto.
(11) As illustrated in
(12) As shown in
(13) Each suction bucket 130 is substantially provided by a cylindrical bucket 132 with an opening at one side (lower side in
(14) Additionally or alternatively, the top element 136 of each suction bucket 130 may be configured for coupling with a pump system. In some special illustrative examples herein, the top element 136 may comprise a valve element (not illustrated) for coupling the suction bucket 130 to a hose of a pump system (not illustrated). In accordance with a special illustrative example, the valve element may represent a controlling means for supplying pressure. In general, any known device configured to provide a controlling operation when supplying pressure to a suction bucket may be used such that a pressure supply to the suction bucket may be controlled and a predetermined pressure may be adjusted. Therefore, alternatively, the suction buckets may be coupled to a pressure reservoir by some coupling means, such as a hose or the like, and some controlling means may be represented, for example, by a valve element of the reservoir or any other means suitable for controlling release of pressure from the pressure reservoir and/or transmission of pressure from the pressure reservoir to the suction buckets.
(15) In some illustrative examples, the top element 136 may be provided with a pressure-sensing device for sensing at least one of a pressure within the bucket 132 and a pressure outside of the bucket, i.e. the surrounding water pressure. The person skilled in the art will appreciate that in comparing the pressure of surrounding water at the positions at least two suction buckets, an inclination of the frame body 120 may be determined. Alternatively, bubble-level-sensing devices may be provided at the suction buckets 130 and/or at or in the frame elements 120 and/or at or in the hollow guiding means 110. The person skilled in the art will appreciate, that general level sensing devices may be provided by mechanical means bases on bubble-level-sensing devices, level sensing devices based on a gyrometer, laser and the like. It is even possible to use air filled balloons attached at different positions to the frame and comparing a length of a rope attached to each balloon when letting the balloons float on the water surface. This does not pose any limitation on the present invention and the person skilled in the art will appreciate that other techniques may be used for achieving level sensing.
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(18) An alternative illustrative embodiment is schematically illustrated in
(19) It is noted that the hollow guiding elements 210 and/or the suction buckets 230 may be coupled to the frame body 220 such that a hollow guiding element 210 and/or a suction bucket 230 are each disposed along a single frame element 222, e.g. towards a center of a single frame element 222.
(20) Though
(21) A further alternative illustrative embodiment is depicted in
(22) In the explicitly illustrated example, the suction bucket further comprises chambers 334a, 334b, 334c, 334d, the chambers being defined by wall elements 336a, 336b, 336c, 336d. The person skilled in the art will appreciate that a possible number of chambers may be one or more. A number of chambers greater than one allows, in addition to releasably anchoring, to tilt the template 300 relative to a vertical axis given by a longitudinal dimension of the template 300 extending through its center. Each of the chambers 334a, 334b, 334c, 334d may be coupled to a pump system 350 as represented by hoses 352a, 352b, 352c, 352d.
(23) A further alternative of a template having one suction bucket may be obtained from the embodiment illustrated in
(24) With regard to
(25)
(26) The suction bucket 430, as illustrated in
(27) Upon supplying a negative pressure to the suction bucket 430, particularly by pumping out water from the interior of the suction bucket 430 by means of the pumping system 450 (indicated by an arrow NP in
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(29) The suction bucket 430 may be released from the seafloor SF by pumping water into the suction bucket 430 (reversing the direction of the arrow NP in
(30) In accordance with an illustrative embodiment of the present invention, an operation of the suction bucket for releasably anchoring a template (c.f. 100 if
(31) In some illustrative embodiments, an inclination of the template relative to a desired horizontal level may be determined by inclination-sensing devices or level-sensing means implemented in the suction bucket 430 and/or at least one frame element (c.f. 120 in
(32) Subsequently, a negative pressure may be supplied to the at least one suction bucket (130 in
(33) In some illustrative embodiments, as described herein, topography of the sea floor may be determined before installing a foundation. Sea floor topography may be obtained by available data bases or may be determined by direct observation via optical imaging equipment or other techniques such as sonar and the like. Leveling data may be determined based on the topography and an according operation of a pump system may be determined, i.e. a negative pressure control for at least one suction bucket of the template.
(34) In some illustrative embodiments of the present invention, a plurality of suction buckets (130 in
(35) In other illustrative embodiments, a plurality of suction buckets may be provided, wherein alternatively the plurality of suction buckets is coupled to a pump system having a single pump. In some special illustrative example herein, the pump system may be configured such that each of the plurality of suction buckets may be individually supplied by an appropriate negative pressure. In a specific example of the present invention, each suction bucket of the plurality of suction buckets may have a valve element such that the negative pressure supplied to each suction bucket may be individually controlled by appropriately controlling the valve element.
(36) After having releasably anchored the template in the seafloor, at least one pile may be installed in the seafloor by driving the pile provided in or received by one of the hollow guiding elements into the seafloor.
(37) In the following, an illustrative embodiment for installing an offshore foundation will be described with regard to
(38) The template 500 comprises hollow guiding elements 510 coupled to a frame body 520 and suction buckets 530 opposing the hollow guiding elements 510. The frame body 520 is formed by frame elements 522 to which the hollow guiding elements 510 and the suction buckets 530 are coupled.
(39) The template 500 is coupled to a pump system 550 as it is schematically indicated in
(40) After having performed an anchoring and, if necessary, leveling operation as described above, piles are installed in the sea floor in accordance with the template.
(41)
(42) In some illustrative example, the jacket foundation 560 may represent a foundation for an offshore wind power plant.
(43) For larger turbines and deeper waters in general jacket foundations are preferred over gravity based foundations or monopole foundations. The present invention is in particular well-suited for improving jacket foundations. Jacket foundations typically comprise three or four legs and therefore need three or four piles.
(44) When mounting a jacket on the piles, calm weather is necessary to obtain the required precision. Likewise in some prior art methods, putting the piles in the sea floor, also required calm weather, as e.g. the guidance of the piles were controlled from the water surface. With the present invention, it is possible to position the piles in almost any kind of weather, since the process solely happens below the water surface. This provides an enormous advantage over prior art, in that a number of foundations may be set in less time than before as only the mounting of the jackets on the foundations require calm weather. Further, obviously obtaining a precise individual distance between the piles is facilitated by being able to position the template on the sea floor as compared to having the guiding elements at the water surface.
(45) The driving of the piles into the sea floor will typically be done such that only around 1 m of the piles is above the sea floor, for instance they may be driven down to more or less be flush with the upper surface of the hollow guiding elements. An extreme precision is desired, mainly as the height of the jackets may be large, e.g. 100 m, which is why only slight misalignments even on mm-scale may cause tilting on a larger level. Therefore, after the piles have been inserted into the sea floor, the exact upper surface height is measured, and, if required, additional rings are added to individual legs of the jacket before mounting on the piles. Once the correct positioning has been obtained, the piles are grouted together with the jacket legs.
(46) In summary, a method of installing an offshore foundation and a template for installing an offshore foundation are provided. In illustrative embodiments, the template is releasably anchored in a seafloor and the template is leveled before installing a pile. In a method according to some illustrative embodiments herein, a template may be provided, the template comprising at least one hollow guiding element for receiving the pile, at least one suction bucket, a frame body to which the at least one hollow guiding element and the at least one suction bucket are coupled, and controlling means configured to supply a pressure to the at least one suction bucket. The method may comprise disposing the template on the seafloor, supplying a negative pressure to the at least one suction bucket for driving the suction bucket in to the seafloor, and controlling the negative pressure supplied to the at least one suction bucket to adjusting a penetration depth of the at least one suction bucket so as to level the frame relative to the seafloor.
(47) The described method is in particular useful for installing a plurality of foundations for offshore wind turbines. Offshore wind turbines are put up in parks of most often at least 10 turbines in order to make full use of required cables to onshore. With the present invention, one template may be used for installing several foundations for turbines. In further embodiments, the template may be equipped with motors, propellers, and a GPS system in order to, by itself, move around under the water surface and make a plurality of piling foundations without external assistance/control. In such embodiments, a number of propellers and/or multi-rotational propellers would be required to be able to navigate in three dimensions under the sea surface. In some embodiments the movement of the template may be controlled from a distance and in other embodiments, the movement may occur due to a set program, whereby the template moves more or less autonomously.
(48) The term pile as used herein is intended to mean any elongated upright element useful for foundations as understood by a skilled person in the art. Typically prefabricated piles are driven into the sea floor using a pile driver or by suction.