Ground milling machine having a cooling system, cooling system, and method for cooling a ground milling machine
10100712 ยท 2018-10-16
Assignee
Inventors
- Matthias Baldus (Marienhausen, DE)
- Diana Stein (Andernach, DE)
- Manfred Hammes (Emmelshausen, DE)
- Nils Muders (Damscheid, DE)
Cpc classification
F01P11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2005/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E01C23/12
FIXED CONSTRUCTIONS
International classification
B60K11/00
PERFORMING OPERATIONS; TRANSPORTING
F01P11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a ground milling machine with two cooling ducts, which allow a mutually separated guidance of cooling air. The present invention further relates to such a cooling system and a method for cooling a ground milling machine.
Claims
1. A ground milling machine, comprising: an internal combustion engine arranged in an engine compartment; a hydraulic system with at least one hydraulic pump and travelling devices which are driven by individual hydraulic motors; a milling gear driven directly or indirectly by the internal combustion engine, the milling gear comprising a drive pulley, a driven pulley and a traction device as a part of a belt drive; a cooling system with an engine cooling device and a hydraulic fluid cooling device; the engine cooling device comprising a first fan and a cooling circuit with an engine heat exchanger; a first cooling air duct formed such that cooling air aspirated by the first fan from the ambient environment is guided to the engine heat exchanger and subsequently to a first cooling air outlet; wherein the hydraulic fluid cooling device comprises a second fan and a hydraulic fluid heat exchanger, wherein a second cooling air duct is implemented such that cooling air aspirated from the ambient environment by the second fan is guided to the hydraulic fluid heat exchanger and subsequently to a second cooling air outlet, wherein the first cooling air duct and the second cooling air duct are implemented so as to conduct the cooling air of the first cooling air duct and the cooling air of the second cooling air duct through the engine cooling device and the hydraulic fluid cooling device separately from each other and by circumventing the engine compartment, wherein the ground milling machine is configured to be operated in working operation and in travelling operation, the working operation designating an operating mode in which the ground milling machine travels at a substantially constant first speed and mills the ground surface with a rotating milling drum leading to a first load of the internal combustion engine and a second load of the hydraulic system, with the second load being less than the first load during the working operation, the travelling operation designating an operation mode in which the milling drum is idle and the ground milling machine travels at a second speed which is greater than the first speed leading to a third load of the internal combustion engine and a fourth load of the hydraulic system, with the third load being less than the fourth load during the travelling operation, so that a first heating of a cooling liquid of the internal combustion engine and a second heating of the hydraulic oil of the hydraulic system occurs in working operation, with the first heating being greater than the second heating during the working operation, and a third heating of the cooling liquid of the internal combustion engine and a fourth heating of the hydraulic oil of the hydraulic system occurs in travelling operation, with the third heating being less than the fourth heating during the travelling operation, and wherein the first fan is operated in working operation of the ground milling machine substantially under full load or at maximum speed, whereas the second fan is operated in travelling operation of the ground milling machine substantially under full load or at maximum speed so that the first and the second fans are alternatively or oppositely loaded to a lesser or greater extent with respect to each other, or their speeds are controlled in opposite directions with respect to each other, with the first and second fans being controlled individually and independently of each other.
2. The ground milling machine according to claim 1, wherein the cooling system is implemented such that the engine heat exchanger and the first fan are arranged adjacent to the hydraulic fluid heat exchanger with the second fan.
3. The ground milling machine according to claim 1, wherein the first cooling air duct and the second cooling air duct guide the cooling air aspirated by the respective first and second fan in parallel with respect to each other.
4. The ground milling machine according to claim 1, wherein the first cooling air duct or the second cooling air duct is arranged adjacent to the engine compartment, and is spatially separated from said compartment by a first separating wall.
5. The ground milling machine according to claim 4, wherein the first cooling air duct and the second cooling air duct are arranged directly adjacent to each other and are spatially separated from each other by a second separating wall.
6. The ground milling machine according to claim 5, wherein the second separating wall is arranged perpendicularly and directly adjacent to the first separating wall and is fixed to the first separating wall.
7. The ground milling machine according to claim 4, wherein for venting the engine compartment, at least one passage opening from the engine compartment to the second cooling air duct is provided through which heated engine air can flow from the engine compartment into the second cooling air duct.
8. The ground milling machine according to claim 1, wherein the first fan is arranged in the direction of flow of the cooling air behind the engine heat exchanger, or the second fan is arranged in the direction of flow of the cooling air behind the hydraulic fluid heat exchanger.
9. The ground milling machine according to claim 1, wherein the hydraulic fluid cooling device comprises a third fan in addition to the second fan, the second and third fan being controllable independently of each other.
10. The ground milling machine according to claim 1, wherein an additional heat exchanger is provided in the engine cooling device, which additional heat exchanger is connected to a cooling circuit for cooling the milling gear, the additional heat exchanger being arranged adjacent to the engine heat exchanger.
11. The ground milling machine according to claim 1, wherein an additional heat exchanger is provided in the hydraulic fluid cooling device, which additional heat exchanger is connected to a cooling circuit for cooling a pump transfer gear, the additional heat exchanger being arranged adjacent to the hydraulic fluid heat exchanger.
12. The ground milling machine according to claim 1, wherein a common retaining frame is provided, on which the engine cooling device, the hydraulic fluid cooling device, a first separating wall, and a second separating wall are mounted.
13. The ground milling machine according to claim 1, wherein the ground milling machine comprises at least one air intake opening to the first or second cooling air duct, which is arranged on the upper side of the ground milling machine in the working direction (a) behind an operator platform.
14. The ground milling machine according to claim 7, wherein a closure element is provided, which is implemented so as to be able to control the volumetric flow through the air intake opening to the second cooling air duct or the at least one passage opening between the engine compartment and the second cooling air duct in order to set the level of the engine compartment ventilation as needed.
15. The ground milling machine according to claim 1, wherein the first and second cooling air outlet open into a common exhaust air space, which comprises at least one air discharge opening to the ambient environment.
16. The ground milling machine according to claim 15, wherein the at least one air discharge opening of the first or second cooling air outlet is arranged in the rear of the ground milling machine, and that the exhaust air space or the at least one air discharge opening comprises an air guide device, which is implemented so as to guide the exhaust air in the working direction (a) to the rear and in an upwardly inclined manner to the ambient environment.
17. A cooling system for a ground milling machine according to claim 1.
18. A method for cooling the internal combustion engine arranged in an engine compartment and the hydraulic system of a ground milling machine according to claim 1, comprising the steps: suction of cooling air into a first cooling air duct by a first fan; conduction of the cooling air of the first cooling air duct through an engine heat exchanger; and ejection of the cooling air of the first cooling air duct through a cooling air outlet of the first cooling air duct; wherein aspiration of cooling air into a second cooling air duct by a second fan, conduction of the cooling air of the second cooling air duct through a hydraulic fluid heat exchanger and ejection of the cooling air from the second cooling air duct, wherein a conduction of the cooling air of the second cooling air duct through the hydraulic fluid cooling device occurs spatially separated from the conduction of the cooling air of the first cooling air duct through the engine cooling device, and wherein the cooling air of the first cooling air duct and the cooling air of the second cooling air duct are conducted so as to circumvent the engine compartment.
19. The method according to claim 18, wherein the cooling air of the first cooling air duct is conducted in the engine cooling device either through the engine heat exchanger or through an additional heat exchanger, which is connected to a cooling circuit for cooling the milling gear.
20. The method according to claim 18, wherein the cooling air of the second cooling air duct is conducted in the hydraulic fluid cooling device either through the hydraulic fluid heat exchanger or through an additional heat exchanger which is connected to a cooling circuit for cooling a pump transfer gear.
21. The method according to claim 18, wherein the respective volumetric flows of the aspirated cooling air of the first and second cooling air duct are controlled independently of each other by the first and the second fan.
22. The method according to claim 18, wherein engine air is co-aspirated into the second cooling air duct from the separate engine compartment through passage openings in the first separating wall which delimits the engine compartment.
23. The method according to claim 22, wherein the volumetric flow of the engine air which is co-aspirated into the second cooling air duct is controlled as needed via a closure element.
24. The method according to claim 18, wherein the cooling air is aspirated into the first and the second cooling air duct on the upper side of the ground milling machine in the working direction (a) behind an operator platform.
25. The method according to claim 18, wherein the cooling air is ejected in the rear of the ground milling machine in the working direction (a) to the rear and especially in an upwardly inclined manner.
26. The ground milling machine according to claim 1, wherein the ground milling machine comprises one of a cold milling machine, a stabilizer or a recycler.
27. The ground milling machine according to claim 2, wherein the cooling system is implemented such that the engine heat exchanger and the first fan are arranged adjacent to the hydraulic fluid heat exchanger with the second fan transversely to the working direction (a).
28. The ground milling machine according to claim 4, wherein the first cooling air duct or the second cooling air duct is arranged adjacent to, and in the working direction (a) directly behind, the engine compartment, and is spatially separated from said compartment by a first separating wall.
29. The ground milling machine according to claim 7, wherein the at least one passage opening is provided in a hydraulic cooler side of the first separating wall which delimits the second cooling air duct towards the engine compartment.
30. The ground milling machine according to claim 10, wherein the additional heat exchanger is arranged above the engine heat exchanger.
31. The ground milling machine according to claim 11, wherein the additional heat exchanger is located above the hydraulic fluid heat exchanger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be explained below in closer detail by reference to exemplary embodiments shown in the drawings. In the schematic Figures:
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DETAILED DESCRIPTION OF THE INVENTION
(12) Like components are provided with like reference numerals. Repeated components are partly not designated individually in each drawing.
(13)
(14) An alternative ground milling machine 1 is shown in
(15) An exemplary drive train 13 of the ground milling machine 1, especially for a cold milling machine, is shown in a roughly schematic view in
(16) A milling gear 56 is further driven by means of the internal combustion engine 14, which in the specific embodiment comprises a drive pulley 20, a driven pulley 22 and a traction means 21 as a part of a belt drive in the manner known in the prior art. The drive pulley 20 transmits said power via the traction means 21 to the driven pulley 22, and from said pulley to a drum shaft 23. The drum shaft 23 drives the milling drum 9, usually via a respective reduction gear, which is not shown here, in working operation of the ground milling machine 1 for rotation about the rotational axis 10.
(17) In working operation of the ground milling machine 1, i.e., while the milling drum 9 mills ground material from the ground 7 during its rotation, the internal combustion engine 14 runs at a comparatively high speed over a longer period of time. A large amount of heat is thus developed by the internal combustion engine 14 in this operating stage. In travelling operation of the ground milling machine 1, i.e., when the milling drum 9 is idle and the running gears 6 are driven via the hydraulic system 18, the internal combustion engine 14 is loaded to a considerably lesser extent and runs in this operating range with comparatively low power. The heat development is accordingly low. In contrast, the hydraulic system 18 is heavily loaded in travelling operation of the ground milling machine 1 with respect to the operation of the hydraulic pumps for driving the respective hydraulic driving motors on the running gears 6. The hydraulic oil of the hydraulic system 18 thus heats up very strongly. This effect in turn occurs to a substantially lesser extent in working operation because the travelling speed of the ground milling machine 1 is then comparatively low. In order to achieve an energy-efficient cooling of the components of the ground milling machine 1, especially with respect to the cooling of the internal combustion engine and the hydraulic system, the present invention proposes a cooling system which enables in working operation mainly a cooling of the internal combustion engine 14 via a cooling circuit with cooling liquid which is connected thereto, and which in travelling operation of the ground milling machine 1 mainly allows effective cooling of the hydraulic oil of the hydraulic system 18 or at least parts thereof. Details of such a cooling system will be explained below in closer detail.
(18)
(19) A first embodiment of a cooling system 24 is shown in closer detail in
(20) The flow of the cooling air from the air intake openings 54 to the air discharge openings 55 is produced and maintained by the engine fan device 48 and the hydraulic fan device 49. The engine fan device 48 comprises a first fan cover or hood 33 in the direction of flow to the rear and an upstream first fan 34. The hydraulic fan device 49 correspondingly comprises a second fan cover or hood 36 and, in the shown embodiment, a second and third fan 37. The hoods 33 and 36 are used for channelling the path of flow of the cooling air 39, 41 and for ensuring that substantially the entire cooling air is sucked through the fans 34, 37. The fans 34, 37 allow the suction of cooling air from the ambient environment and the production and maintaining of the cooling air flow through the cooling air ducts. The first and the second cooling air ducts 28, 30 lie on the suction side of the fans 34, 37. From the suction side of the fans 34, 37, the air is conveyed in the direction of flow to the pressure side, on which a first cooling air outlet 52 adjoins the first duct outlet 70 and a second cooling air outlet 53 adjoins the second duct outlet 71 directly after the fans 34, 37. The two cooling air outlets 52, 53 are not separate from each other in the illustrated embodiment and jointly form a common exhaust air space 38. The exhaust air 12 flows through the exhaust air space 38 until it exits at the air discharge openings 55 from the ground milling machine 1 to the ambient environment. The first and the second cooling air ducts are further lined towards their duct sides with respective side walls, for example, to the base and to the sides, except for the regions of the duct inlet 68 and 69 and duct outlet 70 and 71, in order to enable a channelled guidance of cooling air along the longitudinal extension of the first and the second cooling air duct.
(21) The fans 34, 37 are, for example, fans with a fan wheel which comprises multiple blades arranged radially around the rotational axis of the fan wheel, which blades cause the air to move upon rotation of the fan wheel and produce the air flow from the suction to the pressure side of the fans 34, 37. The fans 34, 37 can be driven hydraulically or electrically.
(22) The first cooling air duct 28 and the second cooling air duct 30 lie directly adjacent to the engine compartment 25 in which the internal combustion engine 14 is arranged, or behind said compartment in the working direction a. They are spatially separated therefrom by a first separating wall 26, so that the intake air 11 which is conveyed in the direction of the fan devices 48, 49 circumvents the engine compartment 25. The first and the second cooling air duct 28, 30 are also arranged adjacent to each other and separated from each other by the second separating wall 31. The further side walls of the first and second cooling air duct 28, 30 are only shown transparently and in dots in
(23) A retaining frame 47 (indicated with the dot-dash line in
(24) The first separating wall 26 shown in
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(26) The first fan 34 and the second and third fan 37 can be triggered and also controlled independently from each other as required by a control device 67 (
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(28) The two cooling devices 50, 51 are separated from each other with respect to space and air flow by the second separating wall 31, so that the cooling air 39 from the first cooling air duct 28 only passes through the heat exchangers 35, 45 and the first fan 34, and the cooling air 41 which is separated therefrom passes together with the engine air 44 through the heat exchanger 32, 46 and the second and third fan 37. The mixing of the air from the first of the second cooling air duct 28, 30 only occurs in a common exhaust air space 38, which adjoins the duct outlets 70 and 71 in the direction of flow of the cooling air.
(29) Furthermore, in contrast to the cooling system 24 of
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(31) Furthermore, a closure element 57 is also present in this embodiment, which is arranged as a pivotable flap which rests on the passage openings 43 so as to close them all, and which can be pivoted away from the openings so as to open them. The closure element 57 can thus vary and also completely prevent a flow of engine air 44 from the engine compartment 25 into the second cooling air duct 30. It is thus possible, in travelling operation of the ground milling machine 1, for example, when the hydraulic system 18 is substantially maximally loaded, to prevent engine compartment ventilation by the passage openings 43 in order to utilise the entire cooling power of the hydraulic fluid cooling device 51 for cooling the hydraulic oil of the hydraulic system 18 and/or the cooling liquid of the pump transfer gear 16 in the additional heat exchanger 46. The provision of the closure elements 57, 57 thus ensures that both in working operation and also in travelling operation of the ground milling machine 1 the components that are respectively loaded to the greatest extent can be cooled efficiently.
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(34) The first step in the two compartments 63, 64 is the suction 59 of cooling air from the ambient environment. Said suction of air from the ambient environment is produced by the first fan 34 and a second and/or third fan 37. The volumetric flow of the aspirated air to the two compartments 63, 64 is subject to the control 66 by a control device 67. The control device 67 regulates the volumetric flow of the fans 34, 37 depending on the temperature of the cooling liquid of a cooling circuit for the internal combustion engine 14 or depending on the temperature of the hydraulic oil of the hydraulic system 18.
(35) The suction 59 of the cooling air 39, 41 is followed by the conduction 60 of the cooling air 39, 41 through the engine cooling device 50 and the hydraulic fluid cooling device 51. The cooling air 39 of the first compartment 63 thus either passes a heat exchanger 45 which is connected to a cooling circuit for cooling the milling gear, or the engine heat exchanger 35. In each case, the cooling air 35 then passes the first fan 34. Separated therefrom, the cooling air 41 of the second compartment 64 either passes the heat exchanger 46 which is connected to a cooling circuit for cooling the pump transfer gear 16, or the hydraulic fluid heat exchanger 32. In each case, the cooling air 41 then passes either the second or third fan 37. In the second compartment 64, a suction 65 of engine air 44 from the engine compartment 25 into the second compartment 64 can further occur. The engine air 44 flows in the second compartment 64 together with the cooling air 41 further through the hydraulic fluid cooling device 51 and thence into the exhaust air space 38.
(36) The ejection 61 of the air through the air discharge openings 55 occurs from the exhaust air space 38. The ejection 61 of the air may occur either separately from each other from the different compartments 63 and 64 or, as indicated by the dashed line between the step 60 in the second compartment 64 and step 61 in the first compartment 63, via a common exhaust air space 38 through the air discharge openings 55. The end 62 of the method is thus reached. The individual method steps are performed continuously and simultaneously during the operation of the ground milling machine 1 and are controlled by the control device 67.
(37) While the present invention has been illustrated by description of various embodiments and while those embodiments have been described in considerable detail, it is not the intention of Applicants to restrict or in any way limit the scope of the appended claims to such details. Additional advantages and modifications will readily appear to those skilled in the art. The present invention in its broader aspects is therefore not limited to the specific details and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of Applicants' invention.