Evaporative emissions control for a vehicle
11585300 · 2023-02-21
Assignee
Inventors
Cpc classification
F02M25/0872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K15/03519
PERFORMING OPERATIONS; TRANSPORTING
F02D41/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K15/03504
PERFORMING OPERATIONS; TRANSPORTING
F02M25/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/1808
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/0358
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K5/00
PERFORMING OPERATIONS; TRANSPORTING
B60K5/04
PERFORMING OPERATIONS; TRANSPORTING
B60K15/035
PERFORMING OPERATIONS; TRANSPORTING
F02M25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel system comprising a fuel tank, a mixing volume configured to mix fuel vapor and air, the mixing volume comprising an outlet configured to be fluidly coupled to an engine, and a fuel vapor line configured to fluidly couple the fuel tank to the mixing volume.
Claims
1. A vehicle comprising: a frame; a plurality of ground engaging members supporting the frame; an operator area including at least one seat supported by the frame; a powertrain assembly operably coupled to the ground engaging members, the powertrain assembly comprising an engine positioned generally rearward of the at least one seat, the engine comprising an engine intake facing rearwardly; a mixing volume comprising a mixing volume input and a mixing volume output, the mixing volume output fluidly coupled to the engine intake; a fuel system fluidly coupled to the engine, the fuel system including a fuel tank positioned below the at least one seat, a fuel vapor line fluidly coupling the fuel tank to the mixing volume input, and a fuel delivery line fluidly coupled between the fuel tank and the engine, the fuel delivery line configured to provide fuel to the engine; an evaporative canister positioned along the fuel vapor line, and a fresh air intake coupled to the evaporative canister, the fresh air intake configured to introduce fresh air into the evaporative canister, and the evaporative canister positioned vertically lower than the mixing volume; and a purge valve positioned along the fuel vapor line between the evaporative canister and the mixing volume, wherein the mixing volume and the purge valve are positioned rearward of the at least one seat.
2. The vehicle of claim 1, wherein the fuel system further includes an evaporation canister positioned under the fuel tank.
3. The vehicle of claim 1, wherein the at least one seat includes a first seat and a second seat in side-by-side arrangement with the first seat, and the fuel system further includes an evaporation canister positioned under the second seat and the fuel tank is positioned under the first seat.
4. The vehicle of claim 1, wherein the mixing volume is positioned vertically higher than an uppermost surface of the engine.
5. The vehicle of claim 1, wherein the fuel system further includes an evaporation canister arrangement positioned under the fuel tank.
6. The vehicle of claim 5, wherein the evaporative canister arrangement includes a first canister portion separate from a second canister portion.
7. The vehicle of claim 6, wherein the first canister portion and the second canister portion are arranged in series.
8. The vehicle of claim 1, wherein the fuel system includes a baffle, the baffle positioned within a fluid coupling between the fuel tank and the engine.
9. The vehicle of claim 8, wherein the baffle separates a volume including a fuel vapor.
10. The vehicle of claim 8, wherein the baffle is positioned rearward at least a portion of the second seat.
11. The vehicle of claim 1, wherein the mixing volume output comprises two outputs.
12. The vehicle of claim 11, wherein the mixing volume input is positioned along a first side of the mixing volume and the mixing volume output is positioned along a second side of the mixing volume.
13. The vehicle of claim 1, wherein the fuel vapor line includes a first portion and a second portion, and the first portion fluidly couples the fuel tank to the mixing volume input and the second portion fluidly couples the mixing volume output to the engine intake.
14. A vehicle comprising: a frame; a plurality of ground engaging members supporting the frame; an operator area including at least one seat supported by the frame; a powertrain assembly operably coupled to the ground engaging members, the powertrain assembly comprising an engine positioned generally rearward of the at least one seat, the engine comprising an engine intake facing rearwardly; a mixing volume comprising a single mixing volume input and a pair of mixing volume outputs, the mixing volume output fluidly coupled to the engine intake; a pair of check valves positioned fluidly intermediate each of the pair of mixing volume outputs and the engine intake; a fuel system fluidly coupled to the engine, the fuel system including a fuel tank positioned below the at least one seat, a fuel vapor line fluidly coupling the fuel tank to the mixing volume input, and a fuel delivery line fluidly coupled between the fuel tank and the engine, the fuel delivery line configured to provide fuel to the engine; and a purge valve positioned along the fuel vapor line, wherein the mixing volume and the purge valve are positioned rearward of the at least one seat and vertically higher than the engine intake.
15. The vehicle of claim 14, wherein the mixing volume has a single mixing volume input and a pair of mixing volume outputs.
16. The vehicle of claim 14, wherein the mixing volume is positioned less than 100 millimeters from a rearward surface of the engine.
17. The vehicle of claim 14, further comprising a throttle body fluidly coupled to the engine intake, and the mixing volume is positioned less than 250 millimeters from the throttle body.
18. The vehicle of claim 17, wherein the mixing volume is positioned vertically higher than an uppermost surface of the engine.
19. The vehicle of claim 18, wherein the mixing volume further comprises an internal baffle positioned fluidly intermediate the mixing volume input and at least one of the mixing volume outputs.
20. The vehicle of claim 14, further comprising an evaporative canister positioned along the fuel vapor line, the evaporative canister comprising a fresh air intake configured fluidly coupled to fresh air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(20) Corresponding reference characters indicate corresponding parts throughout the several views. Unless stated otherwise the drawings are proportional.
(21) The embodiments disclosed below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. While the present disclosure is primarily directed to a utility vehicle, it should be understood that the features disclosed herein may have application to other types of vehicles such as all-terrain vehicles, motorcycles, watercraft, snowmobiles, people movers, and golf carts.
(22) With reference to
(23) As shown in
(24) Front and rear wheels 24, 26 of utility vehicle 20, 20′ further support a frame assembly 48. Illustratively, frame assembly 48, 48′ includes a lower frame assembly 47, 47′ as well as an upper frame assembly 49, 49′. At least a portion of upper frame assembly 49 extends above an open-air operator area 50. Operator area 50 is supported on frame assembly 48 between front end 34 and rear end 44 and includes at least one seat 52 for an operator. In various embodiments, operator area 50 includes a single seat 52′ for an operator (
(25) Still referring to
(26) With reference now to
(27) Fuel tank 62 includes a fill tube 64, a roll over valve 66, and a fuel pump 68, and is generally positioned below seat 52′ (
(28) Still referring to
(29) Evaporative emissions control assembly 72 is configured such that fuel vapor from fuel tank 62 travels through roll over valve 66 and fuel vapor line 70 to evaporation canister 74. Evaporation canister 74 adsorbs and stores the fuel vapors from tank 62 until purge valve 80 is opened allowing fuel vapors and air to travel through fuel vapor line 70 and purge valve 80 and into mixing volume 82. Evaporation canister 74 is also coupled to fresh air intake 76 through air intake line 77 such that ambient air is pulled into evaporation canister 74 through air filter 78, positioned along air intake line 77, to mix with the fuel vapors within evaporation canister 74 when purge valve 80 is opened. Air intake line 77 has a fitting 79 at an intake end coupled to a frame tube of frame assembly 48 to prevent spiders or debris from entering air intake line 77.
(30) Furthermore, as shown in
(31) In various embodiments, evaporative emissions control assembly 72 may include a plurality of canisters 74, with canisters 74 being coupled in series. When canisters 74 are coupled in series, a first canister includes an intake port fluidly coupled to fuel tank 62 to receive fuel vapors, an outlet port fluidly coupled to engine 28, and a port fluidly coupled to a second canister, and a second canister includes a fresh air intake port fluidly coupled to fresh air intake 76, and a port fluidly coupled to the first canister. If more than two canisters are coupled in series, an additional canister positioned between the first canister and the second canister includes two ports, one coupled to each adjoining canister. In various embodiments, each canister in series may be the same size, while in other various embodiments, at least one of the canisters in series may be a different size from the other canisters. More particularly, canister 74 may be of varying sizes because the size of canister 74 correlates to available vapor space in the fuel tank of the vehicle such that larger fuel tanks may include larger canisters 74 while smaller fuel tanks may be used with smaller canisters 74. For smaller canisters, the canister may be positioned closer to the engine, which enhances purge flow and allows for longer periods of time between purges.
(32) Purging of fuel vapors within canister 74 or fuel system 60 is traditionally done by pulling on a vacuum on a portion of fuel system 60 to flow the fuel vapor in a particular direction. For example, engine 28 may be configured to pull the fuel vapors and air within fuel system 60 and/or evaporative emission control assembly 72 toward engine 28. However, purge valve 80 can be provided along fuel vapor line 70 to control the rate of purging of the fuel vapors through fuel system 60 more precisely. In other words, purge valve 80 can be on, off, or at any position in between, such that engine 28 and/or user of vehicle 20, 20′ may control the rate of purge flow.
(33) For instance, in various embodiments, purge valve 80 is configured to open for a predetermined period of time and be closed for a predetermined period of time. In general, the predetermined open and closed periods of time may be substantially uniform in length. For instance, in some embodiments, the open and closed periods of time are both approximately 90 seconds. In other various embodiments, the opening and closing of purge valve 80 is controlled based on engine parameters such that the open and closed periods of time may be greater or less than 125 seconds and/or may vary with each other. For example, purge valve open and closed times can be determined based on at least one of engine intake air temperature (atmospheric), engine load, engine speed, throttle position, coolant temperature, time period at idle, amount of purge volume that has flowed since engine ignition, purge vapor concentration within fuel vapor line 70, etc. In various embodiments, the time period at idle may be a period of time where the rpm of engine 28 is in a certain range for a certain duration, i.e., below or at clutch engagement or below or at approximately 1800 rpm, or more specifically, between 1100-1800 rpm, for an extended period of time. Furthermore, in general, the purge rate may slowly increase after engine ignition for engine stability so the engine can learn the purging rate, frequency, vapor concentration before purging, etc. In one embodiment, the cycle of purge valve 80 is configured to align with the frequency of the intake strokes of engine 28 at different RPM values. In various embodiments, the cycle time of purge valve 80 may be greater or less than 175 seconds, for example, in one embodiment, the cycle time of purge valve 80 may be approximately 50-125 second and may further by approximately 90 seconds.
(34) Referring to
(35) Still referring to
(36) Mixing volume 82 is generally positioned in close proximity to purge valve 80 near engine 28. In addition, mixing volume 82 is generally positioned upstream of an outlet of throttle bodies 30, 32. Mixing volume 82 is generally positioned as close to intake ports 27, 29 of engine 28 as possible to provide the best advantage to evaporative emissions. For instance, the closer throttle bodies 30, 32 are to mixing volume 82, the better the mixture of fuel vapors and air being delivered to the cylinder of engine 28. Furthermore, mixing volume 82 is generally coupled to engine 28 and fuel tank 62 or evaporation canister 74 through fuel vapor line 70. In various embodiments, mixing volume 82 is fluidly coupled to engine 28 through at least one throttle body 30, 32 coupled to each cylinder of engine 28. In addition, mixing volume 82 is generally positioned rearward of seat 52′. In various embodiments, mixing volume 82 is also positioned directly rearward of engine 28. The distance d.sub.1, shown in
(37) Check valves 84, 86 may be provided along fuel vapor line 70 to eliminate or inhibit cross talk or fluid communication between cylinders 31, 33 of engine 28. Thus, when purge valve 80 is opened, and the vacuum of engine 28 is pulling fuel vapors and air through fuel vapor line 70 of fuel system 60, each cylinder is only pulling from their respective line instead of drawing fuel and air toward or away from the other cylinders. In general, check valve 84, 86 are positioned within a distance d.sub.3 of intake ports 27, 29 of engine 28. In one embodiment, distance d.sub.3 may be less than 150 millimeters. More specifically, d.sub.3 is generally between 25-75 millimeters. For instance, in the embodiment shown in
(38) In operation, fuel system 60 of
(39) When a predetermined engine condition has occurred, time has passed, or quantity of fuel vapor has accumulated, purge valve 80 may cooperate with air intake 76 and evaporation canister 74 to provide ambient air to evaporation canister 74 to mix with the fuel vapor therein and to draw the mixture of air and fuel vapor from evaporation canister 74 toward mixing volume 82 through a second portion 70b of fuel vapor line 70. Once at mixing volume 82, the air and fuel vapor continue to further mix together and then flow into throttle bodies 30, 32 through outlets 92. In this way, once the mixture of fuel vapor and air is provided to throttle bodies 30, 32, this mixture enters the cylinders of engine 28 and may be mixed with fuel from fuel delivery line 63 for combustion therein. Therefore, fuel system 60 is configured to capture fuel vapor therein and provide the fuel vapor to engine 28 where it is consumed during the combustion process rather than emitting the fuel vapor to the atmosphere.
(40) An alternative embodiment of fuel system 60 is shown as fuel system 60′ in
(41) For instance, as shown in
(42) In various embodiments, at least one alignment member or assembly guide may be used to provide guidance and assistance in the assembly of fuel system 60, 60′ to engine 28 and other components of vehicles 20, 20′.
(43) In operation, fuel system 60′ of
(44) When a predetermined engine condition has occurred, time has passed, or quantity of fuel vapor has accumulated, purge valve 80 may cooperate with air intake 76 and evaporation canister 74 to provide ambient air to evaporation canister 74 to mix with the fuel vapor therein and to draw the mixture of air and fuel vapor from evaporation canister 74 toward mixing volume 82′ through a second portion of fuel vapor line 70. Once at mixing volume 82′, the air and fuel vapor continue to further mix together and then flow into throttle bodies 30, 32 through outlets 92′. In this way, once the mixture of fuel vapor and air is provided to throttle bodies 30, 32, this mixture enters the cylinders of engine 28 and may be mixed with fuel from fuel delivery line 63 for combustion therein. Therefore, fuel system 60′ is configured to capture fuel vapor therein and provide the fuel vapor to engine 28 where it is consumed during the combustion process rather than emitting the fuel vapor to the atmosphere.
(45) Additional details of vehicle 2 and/or the powertrain assembly may be disclosed in U.S. Patent Application Ser. No. 62/738,267; U.S. patent application Ser. No. 15/388,221; U.S. patent application Ser. No. 15/388,436; U.S. patent application Ser. No. 15/388,106; and U.S. patent application Ser. No. 15/389,147, the complete disclosures of which are expressly incorporated by reference herein.
(46) While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practices in the art to which this invention pertains.