SUPPORTED POLYMETALLIC OXIDE TANDEM CATALYST, PREPARATION METHOD AND APPLICATION THEREOF
20240307861 ยท 2024-09-19
Inventors
- Jinlong Gong (Tianjin, CN)
- Wei Wang (Tianjin, CN)
- Sai Chen (Tianjin, CN)
- Chunlei PEI (Tianjin, CN)
- Zhijian Zhao (Tianjin, CN)
Cpc classification
B01J37/0236
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J29/076
PERFORMING OPERATIONS; TRANSPORTING
B01J37/024
PERFORMING OPERATIONS; TRANSPORTING
B01J37/088
PERFORMING OPERATIONS; TRANSPORTING
B01J37/009
PERFORMING OPERATIONS; TRANSPORTING
B01J23/08
PERFORMING OPERATIONS; TRANSPORTING
C07C2529/076
CHEMISTRY; METALLURGY
B01J21/063
PERFORMING OPERATIONS; TRANSPORTING
C07C2521/06
CHEMISTRY; METALLURGY
International classification
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
B01J29/076
PERFORMING OPERATIONS; TRANSPORTING
C07C5/32
CHEMISTRY; METALLURGY
B01J37/00
PERFORMING OPERATIONS; TRANSPORTING
B01J23/847
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure discloses a supported polymetallic oxide tandem catalyst, preparation method and application thereof, a surface of the support is supported with an oxide of metal A and then with metal vanadate nano-particles; and the oxide of metal A serves as a direct dehydrogenation catalytic site, and the metal vanadate nano-particles serve as a selective hydrogen combustion site. In the application of the tandem catalyst, dehydrogenation site and selective hydrogen combustion site are coupled at the nano-scale, and this coupling mechanism shifts the reaction equilibrium to the alkenes through the selective combustion of byproduct hydrogen, which effectively surpasses the thermodynamic limit; and meanwhile, the combustion of hydrogen releases chemical energy, and provides heat energy through direct heating, enabling the self-heating operation of the reaction. The present disclosure has the outstanding advantages of high single-pass conversion rate of light alkanes and high selectivity towards target product alkenes.
Claims
1. A supported polymetallic oxide tandem catalyst, comprising a support, wherein a surface of the support is supported with an oxide of metal A and then with metal vanadate nano-particles; and the oxide of metal A serves as a direct dehydrogenation catalytic site, and the metal vanadate nano-particles serve as a selective hydrogen combustion site; wherein, the oxide of metal A is vanadium oxide or chromium oxide which is sub-monodispersed on the surface of the support, or zinc oxide nano-particles or gallium oxide nano-particles which are uniformly loaded on the surface of the support; and metal M in the metal vanadate is selected from one of Fe, Bi, and Mn.
2. The supported polymetallic oxide tandem catalyst according to claim 1, wherein the carrier is Al.sub.2O.sub.3, SiO.sub.2, TiO.sub.2, or a molecular sieve.
3. The supported polymetallic oxide tandem catalyst according to claim 1, wherein a mass of the metal A is 1 to 10 wt. % of a total mass of the catalyst, and a mass of the metal vanadate is 10 to 50 wt. % of the total mass of the catalyst.
4. The supported polymetallic oxide tandem catalyst according to claim 1, wherein a particle size of the metal vanadate nano-particles ranges from 100 nm to 200 nm, and a particle size of the zinc oxide nano-particles or the gallium oxide nano-particles ranges from 2 nm to 5 nm.
5. A preparation method of the supported polymetallic oxide tandem catalyst according claim 1, comprising: (1) dissolving a precursor salt of the metal A in deionized water and impregnating the precursor salt on the surface of the support, wherein the metal A is selected from one of V, Cr, Zn, and Ga; (2) drying the impregnated carrier, and then roasting the carrier in air at a temperature of 500-700? C. to obtain catalyst, the roasted catalyst is for standby use; (3) dissolving a precursor salt of the metal M in the deionized water, and uniformly mixing with dissolved vanadium precursor salt; heating and evaporating the mixed solution in a water bath to dryness to obtain the metal vanadate; wherein the metal M is selected from one of Fe, Bi, and Mn; (4) drying the substance obtained in step (3), and roasting the substance in the air at the temperature of 500-700? C. for standby use; (5) dispersing the metal vanadate obtained in step (4) in an aqueous solution, and impregnating the metal vanadate in the catalyst obtained in step (2); and (6) drying the substance obtained in step (5), roasting the substance in the air at the temperature of 500-700? C. to obtain tandem catalyst, and tableting and sieving the roasted tandem catalyst for standby use.
6. The preparation method according to claim 5, wherein the precursor salt of the metal A in step (1) is selected from one of a mixture of ammonium metavanadate and a complexing agent, chromium nitrate, zinc nitrate and gallium nitrate; and the precursor salt of the metal M in step (3) is selected from one of ferric nitrate, bismuth nitrate and manganese nitrate, and the vanadium precursor salt is the mixture of the ammonium metavanadate and the complexing agent.
7. The preparation method according to claim 5, wherein in steps (2), (4) and (6), the drying temperature is 80-100? C., the drying time is 6-12 hours, and the roasting time is 1-8 hours.
8. An application of the supported polymetallic oxide tandem catalyst according to claim 1 in light alkane dehydrogenation and chemical looping-selective hydrogen combustion, wherein the tandem catalyst reacts with light alkanes in the absence of co-feed of oxygen, and the oxide of metal A serves as the direct dehydrogenation catalytic site for converting the light alkanes into corresponding alkenes and hydrogen; the metal vanadate nano-particles serve as selective hydrogen combustion site for selectively combusting byproduct hydrogen to generate product water and release heat energy, and the metal vanadate is reduced to a low valence state; oxygen or air is introduced into the reacted tandem catalyst for regenerating the catalyst, lattice oxygen of low-valence metal vanadate is supplemented, and meanwhile, carbon deposits are combusted to release heat energy; and after the above cycle, the tandem catalyst returns to an original state.
9. The application according to claim 8, wherein the number of carbon atoms of the light alkanes ranges from 2 to 4.
10. The application according to claim 8, comprising the following steps: physical mixing the supported polymetallic oxide tandem catalyst and quartz sand evenly at a mass ratio of (0.2-1):1, reacting under normal pressure at a reaction temperature of 450-650? C.; and before the reaction, introducing nitrogen to remove air, and then introducing propane; a total flow of the propane and the nitrogen is 20-50 mL/min, and the volume percentage of the propane is 5-30%.
11. The preparation method according to claim 5, wherein the carrier is Al.sub.2O.sub.3, SiO.sub.2, TiO.sub.2, or a molecular sieve.
12. The preparation method according to claim 5, wherein a mass of the metal A is 1 to 10 wt. % of a total mass of the catalyst, and a mass of the metal vanadate is 10 to 50 wt. % of the total mass of the catalyst.
13. The preparation method according to claim 5, wherein a particle size of the metal vanadate nano-particles ranges from 100 nm to 200 nm, and a particle size of the zinc oxide nano-particles or the gallium oxide nano-particles ranges from 2 nm to 5 nm.
14. The application according to claim 8, wherein the carrier is Al.sub.2O.sub.3, SiO.sub.2, TiO.sub.2, or a molecular sieve.
15. The application according to claim 8, wherein a mass of the metal A is 1 to 10 wt. % of a total mass of the catalyst, and a mass of the metal vanadate is 10 to 50 wt. % of the total mass of the catalyst.
16. The An application according to claim 8, wherein a particle size of the metal vanadate nano-particles ranges from 100 nm to 200 nm, and a particle size of the zinc oxide nano-particles or the gallium oxide nano-particles ranges from 2 nm to 5 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION OF THE PRESENT DISCLOSURE
[0038] The present disclosure is further described in detail below through specific embodiments, and the following embodiments can allow those skilled in the art to understand the present disclosure more comprehensively, instead of limiting it in any manner.
Embodiment 1
[0039] Step 1, mixing 0.07 parts by mass of ammonium metavanadate with 0.15 parts by mass of oxalic acid evenly, and dissolving a mixture in 2.0 mL of deionized water to form an impregnating solution. Wherein, a complexing agent may also be citric acid and the like, besides oxalic acid;
[0040] Step 2, impregnating the impregnating solution obtained in step 1 onto a surface of 1.0 part by mass of Al.sub.2O.sub.3 carrier in equal volume, and drying at a temperature of 80-100? C. for 6 to 12 hours;
[0041] Step 3, roasting the substance obtained in step 2 in a muffle furnace under an air atmosphere at a temperature of 500? C. for 1 to 8 hours to obtain a vanadium oxide catalyst loaded on aluminum oxide; and the percentage content of metal vanadium is 3% by mass based on a total mass of the tandem catalyst, and a molecular formula is denoted as 3V/Al. The roasted catalyst is naturally cooled to a room temperature for standby use;
[0042] Step 4, mixing 5.0 parts by mass of ferric nitrate with 2.5 parts by mass of citric acid evenly, dissolving a mixture in 200.0 mL of deionized water to form a solution-1, wherein a complexing agent may also be oxalic acid and the like, besides the citric acid; [0043] dissolving 1.5 parts by mass of ammonium metavanadate in 200.0 mL of deionized water evenly to form a solution-2; [0044] adding the solution-2 to the solution-1, stirring, and water-bathing a mixed solution at a temperature of 100? C. for 3 to 4 hours, and evaporating the solution to dryness, and then drying at a temperature of 80-100? C. for 6 to 12 hours to obtain a substance; [0045] roasting the substance in the muffle furnace under the air atmosphere at a temperature of 500? C. for 1 to 8 hours to obtain a catalyst, and a molecular formula of the obtained catalyst is denoted as FeVO.sub.4;
[0046] Step 5, impregnating the FeVO.sub.4 prepared in step 4 onto the catalyst obtained in step 3, and drying at a temperature of 80-100? C. for 6 to 12 hours to obtain a substance; and roasting the substance in the muffle furnace under the air atmosphere at a temperature of 500? C. for 1 to 8 hours to obtain a tandem catalyst.
[0047] The percentage content of the FeVO.sub.4 is 30% by mass based on the total mass of the tandem catalyst, and a molecular formula is denoted as 30FeV-3V/Al.
[0048] Step 6, naturally cooling the roasted tandem catalyst to a room temperature, and obtaining a granular catalyst at 20-40 meshes by being tableted, and sieved. The sieved 30FeV-3V/Al tandem catalyst is put into a fixed bed reactor, and reaction gas is introduced for reaction, wherein the reaction gas is propane, and balance gas is nitrogen.
Embodiment 2
[0049] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that 0.25 parts by mass of chromium nitrate is evenly dissolved in 2.0 mL of deionized water to form an impregnating solution in step 1. The percentage content of FeVO.sub.4 is 30% by mass based on the total mass of a tandem catalyst, and a molecular formula is denoted as 30FeV-3Cr/Al.
Embodiment 3
[0050] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that 0.14 parts by mass of zinc nitrate is evenly dissolved in 2.0 mL of deionized water to form an impregnating solution in step 1. The percentage content of FeVO.sub.4 is 30% by mass based on the total mass of a tandem catalyst, and a molecular formula is denoted as 30FeV-3Zn/Al.
Embodiment 4
[0051] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that 0.12 parts by mass of gallium nitrate is evenly dissolved in 2.0 mL of deionized water to form an impregnating solution in step 1. The percentage content of FeVO.sub.4 is 30% by mass based on the total mass of a tandem catalyst, and a molecular formula is denoted as 30FeV-3Ga/Al.
Embodiment 5
[0052] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except those calcination temperatures in steps 3, 4 and 5 are 600? C.
Embodiment 6
[0053] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except those calcination temperatures in steps 3, 4 and 5 are 700? C.
Embodiment 7
[0054] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except those calcination temperatures in steps 3, 4 and 5 are 400? C.
Embodiment 8
[0055] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except those calcination temperatures in steps 3, 4 and 5 are 800? C.
Embodiment 9
[0056] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that 0.02 parts by mass of ammonium metavanadate and 0.05 parts by mass of complexing agent are evenly mixed and dissolved in 2.0 mL of deionized water to form an impregnating solution in step 1, wherein the complexing agent is oxalic acid or citric acid. A molecular formula of a tandem catalyst is denoted as 30FeV-1V/Al.
Embodiment 10
[0057] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that 0.25 parts by mass of ammonium metavanadate and 0.55 parts of complexing agent are evenly mixed and dissolved in 2.0 mL of deionized water to form an impregnating solution in step 1, wherein the complexing agent is oxalic acid or citric acid. A molecular formula of a tandem catalyst is denoted as 30FeV-10V/Al.
Embodiment 11
[0058] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that in step 1, 0.6 parts by mass of ammonium metavanadate and 1.2 parts by mass of complexing agent are evenly mixed and dissolved in 2.0 mL of deionized water to form an impregnating solution, wherein the complexing agent is oxalic acid or citric acid. A molecular formula of a tandem catalyst is denoted as 30FeV-20V/Al.
Embodiment 12
[0059] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that the percentage content of FeVO.sub.4 is 10% by mass based on the total mass of a tandem catalyst, and a molecular formula is denoted as 10FeV-3V/Al.
Embodiment 13
[0060] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that the percentage content of FeVO.sub.4 is 50% by mass based on the total mass of a tandem catalyst, and a molecular formula is denoted as 50FeV-3V/Al.
Embodiment 14
[0061] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that the percentage content of FeVO.sub.4 is 70% by mass based on the total mass of a tandem catalyst, and a molecular formula is denoted as 70FeV-3V/Al.
Embodiment 15
[0062] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that in step 2, the impregnating solution obtained in step 1 is impregnated onto 1.0 part by mass of SiO.sub.2 carrier in an equal volume. A molecular formula of a tandem catalyst is denoted as 30FeV-3V/Si.
Embodiment 16
[0063] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that in step 2, the impregnating solution obtained in step 1 is impregnated onto 1.0 part by mass of TiO.sub.2 carrier in an equal volume. A molecular formula of a tandem catalyst is denoted as 30FeV-3V/Ti.
Embodiment 17
[0064] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that in step 2, the impregnating solution obtained in step 1 is impregnated onto 1.0 part by mass of molecular sieve carrier in an equal volume. A molecular formula of a tandem catalyst is denoted as 30FeV-3V/Zeolite.
Embodiment 18
[0065] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that in step 4, 6.2 parts by mass of bismuth nitrate and 2.5 parts by mass of citric acid are evenly mixed and dissolved in 200.0 mL of deionized water to form a solution-1, wherein the obtained catalyst is based on the total mass of the tandem catalyst, the percentage content of BiVO.sub.4 is 30% by mass, and a molecular formula is denoted as 30BiV-3V/Al.
Embodiment 19
[0066] The preparation and reaction are carried out through the method as shown in Embodiment 1, only except that in step 4, 4.6 parts by mass of aqueous solution of manganous nitrate and 2.5 parts by mass of citric acid are evenly mixed and dissolved in 200.0 mL of deionized water to form a solution-1, wherein the obtained catalyst is based on the total mass of the tandem catalyst, the percentage content of MnVO.sub.4 is 30% by mass, and a molecular formula is denoted as 30MnV-3V/Al.
Embodiment 20
[0067] In step 1, 0.2-0.8 g of tandem catalysts obtained in any one of Embodiments 1-19 are weighed respectively and mixed with quartz Sand (SiC), and the experiment is carried out in a fixed bed tubular reactor at a reaction temperature of 450-600? C. and 1 atmospheric pressure. Before the reaction, N.sub.2 is introduced into the tubular reactor to evacuate oxygen and air, and then, propane is introduced therein, wherein the total flow of the propane and the nitrogen is 20 mL/min, and the volume percentage of the propane is 10%. The composition of the product is tested by gas chromatography.
[0068] The propane conversion rate is calculated from the following formula:
[0073] The gaseous phase selectivity of the product is calculated from the following formula:
[0079] The gaseous product A includes C.sub.3H.sub.6, COx (oxycarbide, i.e., CO, and CO.sub.2), CH.sub.4, C.sub.2H.sub.6, and C.sub.2H.sub.4.
[0080] As shown in
[0081] As shown in
[0082] The fresh tandem catalysts prepared in the above embodiments are analyzed through XRD results, and results are shown in
[0083] According to the comparison between embodiments, the metal vanadate has the better effect in terms of the mass accounting for 10-50 wt. % of the total mass of the catalyst. The loading capacity of FeVO.sub.4 onto 3V/Al was changed, and as can be known from the performance test results of
[0084] The microstructure of 30FeV-3Cr/Al prepared in Embodiment 2 is further investigated.
[0085] The microstructure of 30FeV-3Ga/Al prepared in Embodiment 4 is further investigated.
[0086] Although the preferred embodiments of the present disclosure are described above with reference to the drawings, the present disclosure is not limited to the above specific implementations, and the above specific implementations are only schematic instead of restrictive. Those ordinarily skilled in the art may also make many forms of specific transformations without departing from the purpose of the present disclosure and the scope protected by the claims under the inspiration of the present disclosure, and these transformations all belong to the protection scope of the present disclosure.