Dielectric materials for sensing and detection of toxic chemicals
11585798 · 2023-02-21
Assignee
Inventors
Cpc classification
C01P2002/72
CHEMISTRY; METALLURGY
C01P2002/88
CHEMISTRY; METALLURGY
International classification
Abstract
The invention is directed towards dielectric materials, BaTiO.sub.3, BaZrO.sub.3, and/or BaTi.sub.1-.sub.xZr.sub.xO.sub.3, such that 0≤x≤1, for detecting, sensing, filtering, reacting, or absorbing toxic chemicals, such as chemical warfare agents (“CWAs”) and their structural analogs, toxic industrial chemicals and narcotics, wherein the dielectric material is incorporated into a sensor for detecting, sensing, filtering, reacting, or absorbing the toxic chemicals.
Claims
1. A sensor for the absorption and detection of a toxic chemical, comprising: a substrate; at least one sensing layer coated onto at least one surface of said substrate, wherein said at least one sensing layer comprises BaTi.sub.1-xZr.sub.xO.sub.3 wherein 0<x<1; a pair of electrodes coupled to said at least one sensing layer and a power source to create a circuit through said at least one sensing layer; and wherein a change in impedance is measured in said circuit to detect the absorption of the toxic chemical because said at least one sensing layer changes impedance in said circuit upon exposure to the toxic chemical; and wherein the toxic chemical is a chemical warfare agent or a narcotic.
2. The sensor of claim 1, wherein said substrate is a textile material, crystalline or amorphous structural support, a polymer, a dielectric, paper, a film, a fabric, or a foam.
3. A method for absorbing and detecting a toxic chemical in a sample, comprising the steps of: contacting the sensor of claim 1 with said sample; and measuring a change in impedance in the circuit of said sensor to indicate a presence of said toxic chemical.
4. The method of claim 3, wherein when measuring the change in impedance, an increase in impedance of at least one-fold indicates the presence of said toxic chemical.
5. The method of claim 3, wherein the toxic chemical is a chemical warfare agent, an industrial chemical, or a narcotic.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings are incorporated in and constitute a part of the specification. The drawings, together with the general description given above and the detailed description of the exemplary embodiments and methods given below, serve to explain the principles of the invention. The objects and advantages of the invention will become apparent from a study of the following specification when viewed in light of the accompanying drawings, in which like elements are given the same or analogous reference numerals and wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(20) The present invention is directed towards dielectric materials that contain barium, titanium, and/or zirconium that react and decontaminate toxic chemicals, such as chemical warfare agents (“CWAs”), industrial hazards, narcotics, and their simulants. The reaction is correlated to a change in the net electric dipole moment from the dielectric materials. Useful dielectric materials include, but are not limited to, BaTiO.sub.3, BaZrO.sub.3, and BaTi.sub.1-xZr.sub.xO.sub.3, wherein 0<x<1. Preferably, x is 0, 0.01, 0.05, 0.1, 0.2, 0.25, 0.3, 0.4, 0.5, 0.6, 0.7, 0.75, 0.8, 0.9, 0.95, and 1.
(21) The CWA may be in the forms of gas or liquid. The CWAs include, but are not limited to, nerve agents including tabun, sarin, soman, cyclosarin, pinacolyl methylphosphonofluoridate, cyclohexyl methylphosphonofiuoridate, methylphosphonothioic acid S-(2-(bis(I-methylethyl)amino)ethyl) O-ethyl ester), O-ethyl S-(2-diisopropylamino)ethyl methylphosphonothioate (VX), phosphonofluoridic acid, ethyl-, isopropyl ester), phosphonothioic acid, ethyl-, S-(2-(diethylamino)ethyl) O-ethyl ester), Amiton, phosphonothioic acid, methyl-, S-(2-(diethylamino)ethyl) O-ethyl ester) blister/vesicant agents, e.g., lewisite, mustard-Lewisite, nitrogen mustards (HN-1, HN-2, HN-3), phosgene oxime, sulfur mustards (H, HD, HT); cyanogen chloride, hydrogen cyanide, chlorine, chloropicrin, diphosgene, phosgene, other toxic organophosphorus-type agents, their analogs or derivatives, and other similar art-known toxins, and the like. A chemical precursor includes gases or vapors known in the art to be used in the preparation of chemical warfare agents. A decomposition product includes gases or liquids known in the art to result from reaction or decomposition of a chemical warfare agent with oxygen, water, sunlight, biological tissue, and the like. Preferred CWAs include sulfur mustard and sarin.
(22) The industrial hazards may be gas or liquid and include, but are not limited to, hydrogen cyanide, chlorine, chloropicrin, diphosgene, sulfur dioxide, hydrogen sulfide, and hydrogen fluoride. The narcotics include, but are not limited to, fentanyl, remifentanil, carfentanil, or other opioids.
(23) BaTiO.sub.3, BaZrO.sub.3, and BaTi.sub.1-xZr.sub.xO.sub.3 undergo changes to its properties when exposed to toxic chemicals, such as CWA and their simulants. The changes are detectable in ferroelectric spectrum, impedance spectrum, Raman spectrum, infrared (IR) spectrum, ultra-violet visible (UV-Vis) spectrum, X-ray photoelectron spectrum, ultra-violet photoelectron spectrum, electron microscopy diffraction as well as images, thermogravimetric analysis spectrum, surface plasmon spectrum, nuclear magnetic resonance spectrum, or combinations thereof. For example, the impedance of BaTiO.sub.3 at room temperature decreased by 5 orders of magnitude when exposed to DMCP, e.g., as shown in
(24) BaTiO.sub.3 may be made by conventional solid-state synthesis. Specifically, BaCO.sub.3 and TiO.sub.2 powders were ground for about 30 min in an agate mortar and pestle. The powder was then calcined, e.g., at about 1100° C. with a ramp rate of 10° C/min and a dwell of 16 h in air. The same method may also be used to synthesize BaTi.sub.1-xZr.sub.xO.sub.3 with the addition of ZrO.sub.2 as the starting reagent.
(25) BaTi.sub.1-xZr.sub.xO.sub.3 may also be prepared, e.g., by a mixed oxide method. In this method, BaCO.sub.2, ZrO.sub.2, and TiO.sub.2 were homogenized and ball milled in a solvent, such as isopropyl alcohol, to form a powder. The powder was then dried and compacted to form pellets. The pellets were then sintered, e.g., at about 1550° C. for about 4 hours in static air, and then cooled to room temperature to form BaTi.sub.1-xZr.sub.xO.sub.3.
(26) BaZrO.sub.3 may be synthesized by grinding BaCO.sub.3 and Zr(OH).sub.4 powders in a solvent, e.g. methanol. The powder was then dried, and subsequently calcined, e.g., in air at about 1100° C. overnight.
(27) BaZrO.sub.3, BaTiO.sub.3, and BaTi.sub.1-xZr.sub.xO.sub.3 are environmentally friendly, non-toxic piezoelectric materials, and BaTiO.sub.3 and BaTi.sub.1-xZr.sub.xO.sub.3 (x≤0.1) are non-toxic ferroelectric materials. These materials are useful for interacting with CWAs or simulants, resulting in a change in polarization. This change is thus an indication that the piezoelectric material has reacted with CWA(s), i.e. meaning CWAs are present, and therefore acts as a sensor as well. The piezoelectric or ferroelectric materials are applicable in a device for detecting, sensing, filtering, reacting, or absorbing toxic chemicals or used as a decontaminant wipe, or a sprayable slurry for decontamination or chemical removal. As a sensor, this could also be coupled with a fielded drone, wherein the sensor could provide information on detecting the type of CWA present in the field.
(28) BaZrO.sub.3, BaTiO.sub.3, and BaTi.sub.1-xZr.sub.xO.sub.3 are also photoactive, and they are useful as photoelectrodes or applied toward photocatalysis. These materials are also semi-conductors, which have charge carrier transport applications. Exhibiting these properties could lead to other relevant applications for CWAs.
(29) Useful amount of BaZrO.sub.3, BaTiO.sub.3, and BaTi.sub.1-xZr.sub.xO.sub.3 is about 10 mg of material to 1μL or lesser amounts of chemical warfare agents or other chemicals.
(30) The chemistry of CWAs with different materials can vary; however, the major reaction of interests to these technologies is nucleophilic attack. Specifically, the nucleophilic attack with CWAs is the cause for molecular dissociation of the CWAs; thereby causing decontamination. See
(31) In the form of a sensor, BaZrO.sub.3, BaTiO.sub.3, and/or BaTi.sub.1-xZr.sub.xO.sub.3 may be deposited on to a substrate as at least one layer. These materials may be incorporated with a polymer or solution to form a composite mixture. As shown in
(32) For detection, sensor 100 contacts a sample suspected of containing a toxic chemical, such as CWA. Sensing layer 104 of sensor 100 is then analyzed for changes in its properties, such as, but not limited to, ferroelectric spectrum, impedance spectrum, Raman spectrum, infrared (IR) spectrum, ultra-violet visible (UV-Vis) spectrum, X-ray photoelectron spectrum, ultra-violet photoelectron spectrum, electron microscopy diffraction as well as images, thermogravimetric analysis spectrum, surface plasmon spectrum, nuclear magnetic resonance spectrum, or combinations thereof. Changes in one or more of these properties indicates the presence of the toxic chemical in the sample. Preferably, the impedance of sensing layer 104 is measured, wherein a change in impedance of the sensing layer 104 indicates the presence of the toxic chemical. A “finger print” spectrum may be determined for the toxic chemical by comparing the results of standards containing the toxic chemical. The presence of the “finger print” pattern during the analysis indicates the presence of the toxic chemical in the sample. In certain embodiments, measurements of the changes are made only at characteristic frequencies where greatest changes occur when sensing layer 104 is exposed to the toxic chemical. At least a 5%, preferably at least a 30%, more preferably at least a 50%, most preferably at least a 100% change in impedance or a change in the phase angle is needed to confirm the presence of the toxic chemical at a frequency in the range of 1 MHz to 0.01 Hz.
(33) In an embodiment, the sensor is formed of a parallel plate capacitor. As shown in
(34) In another embodiment, as shown in
EXAMPLE 1
(35) Solid State Synthesis
(36) BaTiO.sub.3 and BaZrO.sub.3 exhibit ferroelectricity and piezoelectricity, respectively, and provide a basis for understanding the electronic and structural properties in BaTi.sub.1-xZr.sub.xO.sub.3 solid solutions. The Ti.sup.4+and Zr.sup.4+within in BaTi.sub.1-xZr.sub.xO.sub.3 led to piezoelectricity, ferroelectricity (found in some compositions) and absorption of CWA structural analogs. The change in bond lengths due to the net displacement of all the ions causes the electrical polarization in these crystal structures. Structural characterization of these materials was carried out by performing Rietveld refinements from gathered X-ray diffraction patterns. In-depth understandings of the crystal structure i.e. bond distances, bond angles, and lattice structure, confirmed identification of aforementioned compounds.
(37) Electrical Characterization
(38) Sintered pellets of the aforementioned oxides were prepared, and their electrical properties were measured using ferroelectric tester or impedance spectroscopy. Understanding the impact on their dielectric properties as well as the electrical polarization influenced from the reactivity with CWA structural analogs was crucial for changes in the charge transport. Furthermore, changes to the bond lengths owing to the net polarization were further studied by carrying out these measurements. When applying an external electric field, the applied electric field causes a shift in the ions; thus, resulting in polarization. Once the field is removed, the ferroelectric materials maintain their polarization. Since all the ions have been shifted, the movement of the cations with the electric field is important, as the movement affects the B-O bond distances. Thus, chemisorption of the CWA structural analogs to the surface of the metal oxide greatly influences the electronic properties.
(39) Spectral Characterization
(40) The adsorption and reaction of CWA structural analogs on perovskite films were characterized via an environmental infrared spectroscopy. Briefly, a substrate, such as a diamond crystal, was coated via spin-coating with a thin (about 1μm) film of interest (BaTiO.sub.3, BaZrO.sub.3, or BaTi.sub.1-xZr.sub.xO.sub.3). The crystal was then placed into a reactor cell that enabled the control of the environment (liquid or gas phase components and temperature). For gas-phase reactions, an ambient pressure sampling mass spectrometer was used downstream to analyze byproducts.
(41) Subsequently, an in-situ study with CWA structural analogs using DRIFTS was executed, to gain a mechanistic understanding of the molecular dissociation of the CWA structural analogs on the surface of the dielectric materials. Characteristic vibrational stretches from a given analyte provided insights about the mechanism. As shown in
(42) The ultra-violet visible (UV-Vis) spectra on unexposed and exposed BaTiO.sub.3 and BaTi.sub.0.9Zr.sub.0.1O.sub.3 was collected using a Jasco V-750 spectrophotometer equipped with a 60 mm integrating sphere. Each of the samples were exposed ex-situ to 10 weight % of DMCP and 2-CEES for 1 min. Prior to all measurements, a baseline was collected of the empty integrating sphere cell. There is a broad UV emission band peak centered at about 300 nm (
(43) Methods
(44) SrTiO.sub.3, BaTiO.sub.3, BaZrO.sub.3, and BaTi.sub.1-xZr.sub.xO.sub.3 perovskites or dielectric materials of the present invention were synthesized via the conventional solid-state synthesis method well known in the art. CWA structural analogs, such as sarin, DMMP, DMCP, and 2-CEES, were exposed to the perovskites. The results for newly synthesized perovskites BaZrO.sub.3, BaTi.sub.1-xZr.sub.xO.sub.3, SrTiO.sub.3, and BaTiO.sub.3 were compared to the well-studied TiO.sub.2, ZrO.sub.2, and Zr(OH).sub.4 materials.
(45) The aforementioned perovskites in the forms of sintered pellets or films were exposed to the given CWA structural analog inside a closed container, to determine the dosage of the perovskites. Specifically, within the closed container, the surface of the metal oxide or film reacts with the vapors stemming from the given CWA structural analog, and a range of concentrations (i.e. trace to low bulk levels) of the perovskites were explored.
(46) In-situ DRIFTS results provided insights about the chemical interaction between the analyte and material of interest, i.e. molecular dissociation of the CWA structural analogs. Spectra were obtained in the reflection mode.
(47) The permittivity of dielectric materials was measured with ex-situ and in-situ chemical exposure using a Solartron 1260 Impedance analyzer. The measurement of the impedance and the dielectric constant as a function of frequency provides parameters for simple circuit designs.
(48) The perovskites thin films or the composite perovskites thin films were incorporated as at least one active layer in interdigitated capacitor (“IDC”) heterostructures. The impedance of the perovskite component at 1 MHz and 1 Hz frequencies were analyzed to establish a selectivity via an impedance “fingerprint” for the analyte. The perovskite layer was integrated as a sub-layer film to an IDC, or as an overlay onto the IDC. Fabrication of the IDC structures were achieved using photo- and electron-beam lithography in conjunction with ultra-sonic spray deposition. By coupling the electronic and spectral properties exhibited within these IDC heterostructures two main capabilities were demonstrated: (1) catalytic breakdown capabilities of the perovskite layer, and (2) tuning the electrical and spectral properties of the IDC heterostructures used to detect the presence of a given analyte. Copper metal was incorporated as electrodes in the IDC design due to its low cost, high conductivity, high abundance, and adhesive compatibility with protective over-layers when necessary. The impedance results are shown in Table 1.
(49) TABLE-US-00001 TABLE 1 Impedance - Percent Increase 1 MHz 1 Hz 2-CEES DMCP 2-CEES DMCP SrTiO.sub.3 15.6% 34.4% 13.6% 36.9% BaTiO.sub.3 907000% 855000% 3470000% 3420000% BaZrO.sub.3 22.9% 18.9% 25.8% 20.1%
(50) Several potential uses for this material include: a process for (a) decontaminating or removing CWAs, specifically G, V, and H agents, (b) sensing the presence of CWAs, and (c) sensing that all CWA-contaminated surfaces have been properly decontaminated. This can be used as toxic chemical sensors or devices, dielectric indicators, residual life indicators, wearable sensor, decontaminant wipes, and decontaminating sprayable slurry. For use as a chemical sensor or device, the dielectric material could be spray coated on a substrate and used for identification of CWAs. For decontamination of CWAs, the process involves contacting the contaminated surface with the dielectric material. The presence of CWAs and identification is confirmed by changes in IR or other optical spectra and net electric dipole moment. The dielectric material could possibly be reused by first removing the bound CWAs and depolarizing the material. Thereafter, the dielectric material can be re-applied to ascertain the presence of residual CWAs or used in a new contaminated area; thus, extending the life of the dielectric material for recyclable purposes.
(51) Without further description, it is believed that one of ordinary skill in the art can, using the preceding description and the following illustrative examples, make and utilize the articles of the present invention and practice the claimed methods. The following examples are given to illustrate the present invention. It should be understood that the invention is not to be limited to the specific conditions or details described in the examples.
EXAMPLE 2
(52) Methods
(53) BaTiO.sub.3 was synthesized using the conventional solid-state method by grinding BaCO.sub.3 and TiO.sub.2 (purchased from Fisher Scientific) for 30 min using an agate mortar and pestle. The resulted mixture was then calcined at 1100° C. for 16 h in air. BaZrO.sub.3, and BaTi.sub.0.9Zr.sub.0.1O.sub.3 were also similarly synthesized. For BaZrO.sub.3, the reagents were BaCO.sub.3 and ZrO.sub.2; for BaTi.sub.0.9Zr.sub.0.1O.sub.3, the reagents were BaCO.sub.3, TiO.sub.2, and ZrO.sub.2.
(54) Powder X-ray diffraction (“XRD”) patterns were collected using a Rigaku Miniflex 600 X-ray diffractometer, which utilizes a 40 kV, 15 mA, and Cu Ka.sub.1 radiation (λ=1.5406 Å) with D/tex high speed silicon strip detector. The scans were taken in 2θ range of 10 to 90° with a step size of 0.01° 2θ, and the count time was 2.0 s/step. Rietveld refinements were performed on X-ray diffraction patterns to confirm phase purity, and refinement results are shown in Table 2 for BaTiO.sub.3.
(55) TABLE-US-00002 TABLE 2 Lattice parameters, atomic positions, and quality of fit resulting from Rietveld refinement of X-ray powder diffraction data Structural Parameters Calcination Temperature: 1100° C. crystallite size (nm) 28 space group P4mm a (Å) 3.99618(5) c (Å) 4.02972(6) V (Å).sup.3 64.352(2) Ba (0, 0, z) z −0.004(6) Ti (½, ½, z) z 0.488(5) O1 (½, ½, z) z −0.11(2) O2 (½, 0, z) z 0.560(6) Rwp 0.0720 Rp 0.0516 X.sup.2 13.74
(56) Thermal gravimetric analysis (“TGA”) of BaTiO.sub.3 was conducted to determine its decomposition, and TGA results were collected using a TA Instruments TGA Q500 instrument and a ramp rate of 2° C/min in air.
(57) Impedance measurements were collected using a Solartron Analytical 1260 impedance analyzer equipped with a 1296 dielectric interface. AC impedance measurements were collected on bulk pellets over a frequency range of 10.sup.-2 to 10.sup.6 Hz and an applied voltage of 100 mV. Measurements were repeated three times and then averaged.
(58) DRIFTS was conducted using a Harrick cell accessory mounted on the internal compartment of a Thermo Nicolet 6700 FTIR spectrometer. Briefly, both the BaTiO.sub.3 and DMCP-exposed BaTiO.sub.3 samples were loosely packed into a 3 mm diameter ceramic cup and transferred to the Harrick cell. Once inside the cell, each sample was purged for 20 minutes in dry air, and the FTIR spectra were collected at a resolution of 2 cm.sup.-1 and with an average of 256 interferograms per spectrum. The background spectrum was collected using KBr powder with the same parameters and experimental conditions as the samples.
(59) .sup.31P MAS NMR spectra were collected on 50 mg samples exposed to 10 wt. % of sarin and DMCP at ambient temperature using a Varian INOVA 400 NB NMR spectrometer equipped with a Doty Scientific 7 mm standard speed MAS NMR probe for monitoring the reaction and identifying the products. Samples were spun at 1.5-5 kHz with scan times of 8 min employing 90° pulse width (11μs), gain of 60, pulse width of 6.5μs, and total power of 60 W. Total acquisition time for each measurement was 813 min.
(60) Using a Jasco V-750 spectrophotometer equipped with the 60 mm integrating sphere, we collected the ultra-violet visible (UV-Vis) spectra on the unexposed and exposed BaTiO.sub.3 and BaTi.sub.0.9Zr.sub.0.1O.sub.3.
(61) Results
(62) BaTiO.sub.3 (“BTO”) is one of the desirable perovskites owing to its structural polarization, shifting the Ti atoms from out of the polyhedra center (
(63) The magnitude 171 and dielectric constant of the impedance measured as a function of frequency with an applied voltage of 100 mV is shown in
(64) To elucidate these results, the diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and magic angle spinning nuclear magnetic resonance (MAS NMR) on exposed BTO were collected. DRIFTS (
(65) Although certain preferred embodiments of the invention have been specifically described herein, it will be apparent to those skilled in the art to which the invention pertains that variations and modifications of the various embodiments shown and described herein may be made without departing from the spirit and scope of the invention. Accordingly, it is intended that the invention be limited only to the extent required by the appended claims and the applicable rules of law.