Apparatus for adding a liquid reducing agent to the exhaust gas from an internal combustion engine and motor vehicle
11499460 · 2022-11-15
Assignee
Inventors
Cpc classification
B01F25/32
PERFORMING OPERATIONS; TRANSPORTING
F01N2470/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/3131
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/10
PERFORMING OPERATIONS; TRANSPORTING
F01N2470/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present disclosure relates to an apparatus for adding a liquid reducing agent, preferably an aqueous urea solution, to the exhaust gas from an internal combustion engine. The apparatus according to the present disclosure comprises a dosing device arranged in an exhaust line of the internal combustion engine, which device is designed to generate a reducing agent spray by means of an injector. The apparatus furthermore comprises a swirl generator device, designed as a hollow body, preferably a hollow cylinder, about a longitudinal axis, which has a first end facing the injector and a second end facing away from the injector. The shell surface L of the swirl generator device, designed as a hollow body, furthermore comprises at least one exhaust inlet opening extending substantially in the longitudinal direction and a guide element, attached adjacent to the exhaust inlet opening and covering the exhaust inlet opening in the interior of the swirl generator device, at least in part at a distance, for deflecting an exhaust gas flow. According to the present disclosure, the guide element is closed in the direction of the first end of the swirl generator device, by means of a wall or connection to the shell surface, for example, and open in the direction of the second end of the swirl generator device. The present disclosure furthermore relates to a motor vehicle, preferably a utility vehicle, having a corresponding apparatus.
Claims
1. An apparatus for admixing a liquid reducing agent to the exhaust gas of an internal combustion engine, comprising a) a metering device which is arranged in an exhaust-gas tract of the internal combustion engine and which is configured to generate a reducing agent spray jet by means of an injector, b) a swirl generating device which is in the form of a hollow body about a longitudinal axis and which has a first end facing toward the injector and a second end averted from the injector, wherein the lateral surface of the swirl generating device comprises at least b1) one exhaust-gas inlet opening extending substantially in a longitudinal direction, and b2) one guide element which is fitted adjacent to the exhaust-gas inlet opening and which at least partially covers the exhaust-gas inlet opening in a spaced-apart manner in the interior of the swirl generating device and which serves for diverting an exhaust-gas flow, wherein the guide element is closed in the direction of the first end of the swirl generating device and is open in the direction of the second end of the swirl generating device.
2. The apparatus as claimed in claim 1, wherein the guide element is connected to the lateral surface along a longitudinal edge and a transverse edge, facing toward the first end of the swirl generating device, of the exhaust-gas inlet opening, in order to thus, when the exhaust-gas flow enters the interior of the swirl generating device through the exhaust-gas inlet opening, generate there an exhaust-gas flow which is directed substantially tangentially and/or in the direction of the second end of the swirl generating device.
3. The apparatus as claimed in claim 1, wherein the guide element comprises the following regions: a) a first wall region which at least partially covers the exhaust-gas inlet opening in a spaced-apart manner, and b) a second wall region which connects the first wall region to the lateral surface in the direction of the first end of the swirl generating device and thus closes the guide element in that direction.
4. The apparatus as claimed in claim 3, wherein the second wall region a) has a curvature and/or b) adjoins the first wall region at an angle not equal to 90°.
5. The apparatus as claimed in claim 3, wherein the first wall region a) has a first longitudinal portion facing toward the injector and b) has a second longitudinal portion averted from the injector, wherein the first longitudinal portion has a greater spacing to the longitudinal axis of the swirl generating device in a radial direction.
6. The apparatus as claimed in claim 5, wherein a length, measured in a longitudinal direction, of the first longitudinal portion is shorter than a length, measured in a longitudinal direction, of the second longitudinal portion.
7. The apparatus as claimed in claim 5, wherein the guide element comprises, between the first and second longitudinal portions, a) two or more steps and/or b) further longitudinal portions which have a spacing to the longitudinal axis of the swirl generating device in a radial direction, which spacing differs from the spacing of the first and second longitudinal portions.
8. The apparatus as claimed in claim 3, wherein the first wall region comprises a) a curved first transverse portion, which is connected to the lateral surface, and b) a substantially straight second transverse portion which adjoins the first transverse portion.
9. The apparatus as claimed in claim 8, wherein the curved first transverse portion is integrally formed on an edge region of the exhaust-gas inlet opening.
10. The apparatus as claimed in claim 8, wherein the second transverse portion of the guide element encloses an angle of between −10° and 30° with a tangent to the lateral surface which runs through a point of the exhaust-gas inlet opening belonging to the guide element and a plane perpendicular to the longitudinal direction.
11. The apparatus as claimed in claim 1, wherein a) the guide element covers the exhaust-gas inlet opening in a radial direction such that, from the longitudinal axis of the swirl generating device, there is no direct line of sight outward in a radial direction through the exhaust-gas inlet opening, and/or b) in that a width, measured in a circumferential direction, of the guide element is greater than a width, measured in a circumferential direction, of the associated exhaust-gas inlet opening, such that the guide element projects beyond the exhaust-gas inlet opening in a circumferential direction.
12. The apparatus as claimed in claim 1, further comprising a protective device which is arranged in the region of the injector and which is in the form of a hollow body and which serves for reducing an exhaust-gas flow in the region of the reducing agent spray jet, the lateral surface of which protective device has a perforation formed preferably from circular holes.
13. The apparatus as claimed in claim 12, wherein the hollow body of the protective device is in the form of a frustum.
14. The apparatus as claimed in claim 1, further comprising a) an inner pipe which adjoins the second end of the swirl generating device, b) an outer pipe which surrounds the inner pipe, and c) at least one flow resistance which is arranged between the inner and outer pipes and which serves for regulating the exhaust-gas throughflow in the region between the inner and outer pipes.
15. The apparatus as claimed in claim 14, wherein a) the inner pipe has a circular cross section, and/or b) the outer pipe has a circular cross section.
16. The apparatus as claimed in claim 14, wherein the flow resistance is formed a) by a reduction in size of the line cross section between the inner and outer pipes by a constriction of the outer pipe, and/or b) by an annular multi-hole aperture.
17. The apparatus as claimed in claim 14, wherein a) the outer pipe has a longer extent in an axial direction than the inner pipe, and b) has a constriction in a region in which the outer pipe does not surround the inner pipe.
18. The apparatus as claimed in claim 1, wherein the liquid reducing agent is an aqueous urea solution.
19. A motor vehicle having an internal combustion engine and an apparatus for admixing a liquid reducing agent to an exhaust gas of the internal combustion engine as claimed in claim 1.
20. The motor vehicle of claim 19 wherein a) the motor vehicle is a utility vehicle, and/or b) the internal combustion engine is a diesel internal combustion engine, and/or the liquid reducing agent is an aqueous urea solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Here, the above-describe aspects and features of the present disclosure may be combined with one another in any desired manner. Further details and advantages of the present disclosure will be described below with reference to the appended drawings, in which:
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DETAILED DESCRIPTION
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(11) Here, the apparatus 100 comprises a metering device 3 which is configured to generate a reducing agent spray jet by means of an injector 4, for example a single spray nozzle or a multi-aperture nozzle. It is preferable here for a rotationally symmetrical, for example conical spray jet to be generated. Furthermore, the apparatus 100 comprises a swirl generating device 20 which is formed as a hollow cylinder about a longitudinal axis L and which has a first end 20a facing toward the injector 4 and a second end 20b averted from the injector 4. Preferably, the swirl generating device 20 is in this case positioned downstream of the injector 4 such that the longitudinal axis L of the swirl generating device 20 coincides with the axis of rotation of the rotationally symmetrical reducing agent spray jet generated by the injector 4. Furthermore, the injector 4 may also be arranged within the swirl generating device 20, particularly preferably in a region of the first end 20a of the swirl generating device 20.
(12) By means of the present apparatus 100—specifically by means of the embodiment of the swirl generating device 20 described in more detail below—it is possible in the interior of the swirl generating device 20 for a homogeneous exhaust-gas flow to be generated which is directed as far as possible tangentially and/or in the direction of the second end 20b of the swirl generating device 20, which exhaust-gas flow advantageously permits the most homogeneous possible mixing of reducing agent and exhaust gas. For this purpose, the swirl generating device 20 is closed at its first end 20a by means of a wall which has only one opening for the injection of the reducing agent spray jet for the injector 4. At its second end 20b, the swirl generating device 20 opens into a connecting pipe 13 which leads to the SCR catalytic converter 12. Furthermore, the lateral surface of the swirl generating device 20 comprises multiple uniformly circumferentially distributed exhaust-gas inlet openings 22 which extend substantially in a longitudinal direction. The lateral surface—also referred to as shell or shell wall—can in this case be understood to mean the entire region of the hollow body that is situated between the inner and outer surface. Via the exhaust-gas inlet openings 22, an incident flow of exhaust gas from the internal combustion engine 1 can enter the interior of the swirl generating device 20 and flow from there via the connecting pipe 13 to the SCR catalytic converter 12.
(13) In order to generate the abovementioned advantageous flow conditions when the exhaust-gas flow enters the swirl generating device 20, the swirl generating device 20 comprises guide elements 23 which are fitted adjacent to each exhaust-gas inlet opening 22 and which serves for diverting the exhaust-gas flow. Said guide elements 23 are illustrated, together with the entire swirl generating device 20, according to one embodiment of the present disclosure in a 3D illustration in
(14) By means of this embodiment according to the disclosure of the guide elements 23, and in interaction with the respective exhaust-gas inlet openings 22, it is thus advantageously the case that, when the exhaust-gas flow enters through the exhaust-gas inlet opening 22 into the interior of the swirl generating device 20, a homogeneous exhaust-gas flow which is directed substantially tangentially and/or in the direction of the second end 20b of the swirl generating device 20 is generated, which is as far as possible uninfluenced by the external incident flow of exhaust gas and/or the operating point of the internal combustion engine 1. This advantageously promotes the mixing of exhaust gas and reducing agent, prevents reducing agent deposits, and furthermore ensures substantially symmetrically acting flow forces on the propagating reducing agent. Here, it is evident to a person skilled in the art that the swirl generating device 20 may self-evidently have more or fewer such functionally interacting units composed of exhaust-gas inlet opening 22 and guide element 23, without departing from the scope of the present disclosure.
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(16) Here, r.sub.1 denotes the radial spacing of the first longitudinal portion 23a.sub.1, and r.sub.2 denotes the radial spacing of the second longitudinal portion 23a.sub.2, to the longitudinal axis L. The advantage of the greater radial spacing r.sub.1 of the first longitudinal portion 23a.sub.1 lies here in the fact that, in this way, in the region of the first end 20a of the swirl generating device 20, and thus in the vicinity of the injector 4, it is possible to avoid high swirl or centrifuging forces on the reducing agent spray jet, and thus the risk of reducing agent deposits can be reduced. Furthermore,
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(18) Whereas, in the left-hand case, the second transverse portion 23a.sub.4 of the respective guide elements 23 is oriented substantially parallel to a transverse portion of the associated exhaust-gas inlet opening 22, in the right-hand case the second transverse portion 23a.sub.4 is inclined into the interior of the swirl generating device 20, that is to say in the direction of the longitudinal axis L. This inclination can also be quantified in terms of a tangent T to the associated exhaust-gas inlet opening 22. For this purpose, the angle β between the second transverse portion 23a.sub.4 of the guide element 23 and a tangent T to the lateral surface 21 which runs through a point P of the exhaust-gas inlet opening 22 belonging to the guide element 23 in the corresponding cross-sectional plane can be determined. In the left-hand exemplary embodiment, owing to the parallelism, there is an angle β of 0°, whereas, in the right-hand exemplary embodiment, an angle β of +13° is illustrated. Here, a positive angle β may denote an inclination of the second transverse portion 23a.sub.4 in the direction of the longitudinal axis L—that is to say center—of the swirl generating device 20, and a negative angle β may denote an inclination in the direction of the associated exhaust-gas inlet opening 22. In order to advantageously be able to reliably set the tangential component of the exhaust-gas flow that forms in the interior when a flow of exhaust gas is incident on the swirl generating device 20, the angle β may preferably amount to between −10° and +30°.
(19) In addition to the different inclination of the second transverse portions 23a.sub.4 of the guide elements 23, the exemplary embodiments illustrated on the left and on the right furthermore also differ in terms of their width b.sub.L measured in a circumferential direction. Whereas, in the left-hand case, the width b.sub.L of the guide element 23 substantially corresponds to the width b.sub.A, measured in a circumferential direction, of the associated exhaust-gas inlet opening 22, in the right-hand exemplary embodiment the guide element 23 has a greater width b.sub.L than the associated exhaust-gas inlet opening 22. Correspondingly, in the right-hand case, the second transverse portion 23a.sub.4 of the guide elements 23 projects beyond the associated exhaust-gas inlet opening 22 with the overlap Δl. In other words, the respective guide elements 23 may thus not only prevent a direct line of sight in a radial direction from the longitudinal axis L of the swirl generating device 20 to the respectively associated exhaust-gas inlet opening 22 (left-hand case), but may furthermore also cover parts of the lateral surface 21 in a radial direction (right-hand case). Thus, the inflow of exhaust gas in a radial direction is advantageously substantially prevented, which, in the interior of the swirl generating device 20, induces the formation of a homogeneous exhaust-gas flow which is directed substantially tangentially and/or in the direction of the second end 20b of the swirl generating device 20.
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(21) As a further difference in relation to the embodiment shown in
(22) In order, here, to regulate the fraction of exhaust gas that flows through the swirl generating device 20 and the fraction of exhaust gas that is conducted past the swirl generating device 20, the apparatus 100 furthermore comprises two flow resistances 8 which are arranged between the inner and outer pipes 6, 7. Here, one of the two flow resistances 8 is formed by the narrowing cross section of the outer pipe 8, and the other flow resistance 8 is formed by an annular multi-aperture plate 9, which can be seen more clearly in the exploded illustration of the embodiment shown in
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(24) Although the present disclosure has been described with reference to particular exemplary embodiments, it is evident to a person skilled in the art that various modifications may be made, and equivalents used as substitutes, without departing from the scope of the present disclosure. It is consequently the intention for the present disclosure not to be limited to the exemplary embodiments disclosed, but to comprise all exemplary embodiments that fall within the scope of the appended patent claims. In particular, the present disclosure also claims protection for the subject matter and the features of the subclaims independently of the claims to which said subclaims refer back.
LIST OF REFERENCE DESIGNATIONS
(25) 1 Internal combustion engine 2 Exhaust-gas tract 3 Metering device 4 Injector 5 Protective device 6 Inner pipe 7 Outer pipe 8 Flow resistance 9 Multi-aperture plate 10 Motor vehicle 11 Constriction 12 SCR catalytic converter 13 Connecting pipe 20 Swirl generating device 20a First end of the swirl generating device 20b Second end of the swirl generating device 21 Lateral surface 22 Exhaust-gas inlet opening 23 Guide element 23a First wall region of the guide element 23a.sub.1 First longitudinal portion 23a.sub.2 Second longitudinal portion 23a.sub.3 First transverse portion 23a.sub.4 Second transverse portion 23b Second wall region of the guide element 24 Step 100 Apparatus for admixing a liquid reducing agent to the exhaust gas of an internal combustion engine b.sub.A Width of the exhaust-gas inlet opening b.sub.L Width of the guide element l.sub.1 Length of the first longitudinal portion l.sub.2 Length of the second longitudinal portion r.sub.1 Spacing of the first longitudinal portion to the longitudinal axis r.sub.2 Spacing of the second longitudinal portion to the longitudinal axis L Longitudinal axis P Point T Tangent β Angle Δl Overlap