Detaching method of filling member and filling member used therein and cutter blade using this filling member
10072696 ยท 2018-09-11
Assignee
Inventors
Cpc classification
F16B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B39/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B23P19/02
PERFORMING OPERATIONS; TRANSPORTING
F16B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A detaching method of a filling member and the filling member to be used therein are provided, in which the filling member loaded in a space of a counterbore hole or a hole of a bolt head may be detached easily if required to remove a bolt, a prepared hole is made in the filling member by means of a drill, and female threads are formed in the filling member by a tapping process, and an extracting force is applied to the filling member by way of the female threads engaged with a rotating tap, so that the filling member can be pulled out of the space of the counterbore hole.
Claims
1. A detaching method of a filling member, comprising: detaching the filling member, wherein the filling member has been applied to fill in a space of a counterbore hole having a socket head bolt loaded so that a bolt head of the socket head bolt may sink into an inside of the counterbore hole, wherein a prepared hole is made in the filling member, and a female thread is formed in the prepared hole by tapping, such that an extracting force is applied to the filling member through the female thread engaged with a rotating tap to extract the filling member from the space of the counterbore hole, wherein the counterbore hole has a longitudinal axis extending in an axial direction in which the counterbore hole is longest, wherein the space of the counterbore hole extends in a radial direction perpendicular to the longitudinal axis of the counterbore hole, wherein an outer perimeter of a cross-sectional shape of the space of the counterbore hole in the radial direction perpendicular to the longitudinal axis of the counterbore hole is noncircular; and wherein the cross-sectional shape of the shape of the counterbore hole in the radial direction perpendicular to the longitudinal axis of the counterbore hole is a toothed shape having a plurality of pointed teeth spaced around the outer perimeter of the cross-sectional shape of the space of the counterbore hole in the radial direction perpendicular to the longitudinal axis of the counterbore hole.
2. The detaching method of a filling member according to claim 1, wherein the filling member is composed of a preliminarily formed synthetic resin.
3. The detaching method of a filling member according to claim 2, wherein a dimension of the filling member is defined so as to be larger by 0.5 to 1.5% than a dimension of an opening of the counterbore hole loaded with the socket head bolt in which the filling member is filled.
4. The detaching method of a filling member according to claim 2, wherein the filling member is composed of the preliminarily formed synthetic resin and a fiber-reinforced polyamide resin.
5. The detaching method of a filling member according to claim 2, wherein a bottom of the filling member is formed to have a flat surface.
6. The detaching method of a filling member according to claim 2, wherein the counterbore hole is formed in a cutter blade.
7. The detaching method of a filling member according to claim 6, wherein the counterbore hole has a slope spreading toward an outer side of the cutter blade from a position of a specified depth of the counterbore hole.
8. A detaching method of a filling member, comprising: detaching the filling member, wherein the filling member has been applied to fill in a space of a counterbore hole having a socket head bolt loaded so that a bolt head of the socket head bolt may sink into an inside of the counterbore hole, wherein a prepared hole is made in the filling member, and a female thread is formed in the prepared hole by tapping, such that an extracting force is applied to the filling member through the female thread engaged with a rotating tap to extract the filling member from the space of the counterbore hole, wherein the counterbore hole has a longitudinal axis extending in an axial direction in which the counterbore hole is longest, wherein the space of the counterbore hole extends in a radial direction perpendicular to the longitudinal axis of the counterbore hole, wherein an outer perimeter of a cross-sectional shape of the space of the counterbore hole in the radial direction perpendicular to the longitudinal axis of the counterbore hole is noncircular, wherein the counterbore hole is formed in a cutter blade, wherein the counterbore hole has a slope spreading toward an outer side of the cutter blade from a position of a specified depth of the counterbore hole, the slope being oblique with respect to the longitudinal axis of the counterbore hole, wherein a concave groove is provided in the slope such that the concave groove is recessed from the slope in the radial direction perpendicular to the longitudinal axis of the counterbore hole, the concave groove being oblique with respect to the longitudinal axis of the counterbore hole; and wherein the cross-sectional shape of the slope of the counterbore hole in the radial direction perpendicular to the longitudinal axis of the counterbore is a toothed shape having a plurality of pointed teeth spaced around the outer perimeter of the cross-sectional shape of the slope of the counterbore hole in the radial direction perpendicular to the longitudinal axis of the counterbore hole.
9. The detaching method of a filling member according to claim 6, wherein the counterbore hole is one of two counterbore holes formed in the cutter blade and a tip of the cutter blade is between the two counterbore holes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(19) Hereinafter, embodiments of a detaching method of a filling member of the present invention, a filling member used therein, and a cutter blade using this filling member are specifically described below on the basis of the accompanying drawings.
(20)
(21)
(22) In this case, to realize a smooth operation of the detaching method of a filling member of the present invention, a space 4 is formed inside of the position of loading of the filling member 3.
(23) This space 4 is formed in whole or part of the hole 1b of the bolt head 1a in the modes shown in
(24)
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(26) In this case, the isolation member 5 is preferably made of a material stiffer than the filling member 3.
(27) Moreover, to realize a smooth operation of the detaching method of a filling member of the present invention, a space 4 is formed in an inner bottom of the filling member 3.
(28) The filling member 3 may be either preliminarily formed material or filled and solidified material.
(29) Generally the filling member 3 is required to have various functions, such as wear resistance, pressure resistance, heat resistance, or corrosion resistance.
(30) Specifically, preliminarily formed materials include polyolefin resin, polyamide resin, polyurethane resin, silicone resin, and other synthetic resins, and matrix materials include various fiber-reinforced plastics of glass fibers using unsaturated polyester, epoxy resin, polyamide resin, phenol resin, and other resins, and also lead, zinc, copper, and other metals, or wood, rubber, paper, glass, other ceramics and various materials, which may be selectively used depending on the purpose or application.
(31) In particular, the filling member 3 is made of preliminarily formed synthetic resin material, and the dimension of the filling member 3 is defined so as to be larger by 0.5 to 1.5%, preferably 0.7 to 1.3% than the dimension of the opening of the counterbore hole 2 loading the bolt 1 in which the filling member 3 is filled or the hole 1b of the bolt head 1a.
(32) For example, in the case of a bolt 1 having a square hole 1b in the bolt head 1a, supposing the dimension of two opposing sides of the opening of the square hole 1b to be 19.16 mm, preferably the dimension of the filling member 3 may be formed in approximately 19.35} 0.05 mm.
(33) As a result, the filling member 3 may be installed or detached easily, and releasing of the sealing member 3 during use can be prevented securely.
(34) Moreover, the filling member 3 may not be particularly limited to fiber-reinforced polyamide resin, but it is preferred to use, for example, Nylon 66 containing 30% glass fiber (heat resistance exceeding 240 C.) (monomer casting nylon manufactured by Nippon Polypenco).
(35) As a result, wear of the filling member 3 during use can be reduced.
(36) Preferably, the bottom of the filling member 3 may be formed in a flat surface.
(37) As a result, a space can be formed inside of the position of loading the filling member 3 of the counterbore hole 2 loaded with the bolt 1 or the hole 1b of the bolt hole 1a, so that the filling member may be detached easily.
(38) On the other hand, the filled and solidified materials include epoxy resin, polyurethane resin, other curable resin, cement (non-shrink), and other filled and solidified materials, which may be selected depending on the purpose and application.
(39) The detaching method of a filling member of the invention relates, as shown in
(40) An exemplary embodiment of this detaching method of a filling member is described in
(41) In this method of detaching the filling member, a prepared hole is made in the filling member 3 by using a drill D, and while female threads 31 are formed in the filling member 3 by tapping process, an extracting force is applied to the filling member 3 by way of the female threads 31 engaged with the rotating tap T, so that the filling member 3 can be pulled out of the space of the counterbore hole 2.
(42) In this case, when making a prepared hole in the filling member 3 by the drill D, since the hole 1b (space 4) of the bolt head 1a is present, it can be easily recognized that the prepared hole has penetrated the filling member 3, so that the wear of the drill D and the working time loss can be reduced.
(43) The prepared hole in the filling member 3 may be formed preliminarily before preliminary forming of the filling member 3.
(44) Instead of the tap T, by using a tap drill, the forming process of the prepared hole by the drill D can be omitted.
(45) Incidentally, in order to applying an extracting force to the filling member 3 by way of the female threads engaged with the rotating tap T while forming the female threads 31 in the filling member 3 by the tapping process, it is required that the filling member 3 may not rotate (together with the tap T) in the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a.
(46) For this purpose, in the case of preliminary forming of the filling member 3, on the outer circumference of the filling member 3, preferably, it is desired to form preliminarily undulations such as spline, gear, knurling, or horizontal grooves for increasing the frictional force against the inner circumference of the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a.
(47) Also as shown in
(48) In addition, by applying an extracting force to the filling member 3, in the method of pulling out the filling member 3 from the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a, an extracting force may be applied to the filling member 3, such as a corkscrew, and a spiral or screw shape (not shown) may be driven in, and an extracting force acts on the filling member by way of the screw, so that the filling member 3 may be pulled out of the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a.
(49) In other method of than the method of applying an extracting force to the filling member 3, a pushing force may be applied to the filling member 3 from the bottom side of the counterbore hole 2 and/or from the bottom side of the hole 1b of the bolt head 1a, so that the filling member 3 can be pushed out from the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a .
(50) An exemplary embodiment of the detaching method of a filling member is described in
(51) In this detaching method of a filling member, when the filling member 3 is applied to fill in the space of the counterbore hole 2, preliminarily, a blind plug 6 (for example, trade name gNoble Anchor h) is interposed between the bolt head 1a (the bottom of hole 1b of the bolt head 1a) and the filling member 3 in a shrinkage state, and a screw 7 is driven in to expand (a method reverser to an ordinary method of use of the blind plug 6), and a pushing force is applied to the filling member 3, so that the filling member 3 is pushed out of the space of the counterbore hole 2.
(52) Still more, by applying a pushing force to the filling member 3, in a method of pushing out the filling member 3 from the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a, for example, a fluid (oil, water, air, etc.) may be introduced between the bottom of the bolt head 1a and/or the hole 1b of the bolt head 1a and the filling member 3, and by the pressure of this fluid (oil pressure, water pressure, air pressure, etc.), a pushing force is applied to the filling member 3, so that the filling member 3 may be pushed out of the space of the counterbore hole 2 and/or the hole 1b of the bolt head 1a.
(53) Incidentally, in the foregoing exemplary embodiments, the sectional shape of the counterbore hole 2 is circular, but as shown in the following exemplary embodiments (the cutter blade member applied in a shearing type grinder is called gcutter blade Cu h), the counterbore hole may be formed to have a certain slope spreading toward the outer side of the cutter blade Cu from a specified depth position of the counterbore hole.
(54) Meanwhile, the portion of the counterbore hole not having the slope of the cutter blade Cu may be either filled with the filling member 3 or may not be filled to remain vacant.
(55) The shearing type grinder to which the cutter blade Cu is applied includes, for example, a biaxial shearing type grinder 100 as shown in
(56) The biaxial shearing type grinder 100 has a plurality of cutter blades Cu and spacers S provided alternately in the axial direction of the rotating shaft as a rotating element main body R. The spacers S are used to position and fix the cutter blades Cu in the axial direction.
(57) As shown in
(58) In bolt insert holes 108, 109 on the outer circumference of the counterbore hole 2, slopes 110, 111 spreading toward the outer side from a specified depth position 112 of the counterbore hole 2 are formed. The specified depth position 112 is preferred to be a position nearly above the head of a bolt 1 (
(59) The slopes 110, 111 are formed by machining to form bolt seats 106, and moving a machining tool 116 along an arrow M shown in
(60) In the illustrated example, in the case of the counterbore hole 2 ahead of the peripheral direction (the left side of the drawing), since the tool axial line D1 orthogonal to the outer surface is inclined forward in the rotating direction toward the central line C of the counterbore hole 2, the inclined tool axial line D1 is utilized as the axial line of the machining tool 116, and the machining tool 116 is moved along arrow M, so that the slope 110 is formed. On the other hand, in the case of the counterbore hole 2 behind the peripheral direction (the right side of the drawing), since the tool axial line E orthogonal to the outer surface is inclined backward in the rotating direction toward the central line of the counterbore hole 2, the inclined tool axial line E is utilized as the axial line of the machining tool 116, and the machining tool 116 is moved along arrow M, so that the slope 111 is formed. Meanwhile, when forming the slopes 110, 111, it may be designed to machine by inclining in the longitudinal direction with respect to the machining tool 116.
(61) Consequently, in the counterbore hole 2 behind the rotating direction of the blade part 103, the slope 111 is inclined at a larger angle behind the rotating direction with respect to the angle ahead of the rotating direction, so that hooking of foreign matter such as broken piece (hereinafter referred to foreign matter 120 simply) is prevented, and clogging of foreign matter 120 in the counterbore hole 2 due to compression in the opposing spacer S (
(62) As shown in
(63) Also as shown in
(64) That is, if the foreign matter 120 flows into the position of the counterbore hole 2, it is prevented from staying at the position of the counterbore hole 2 due to the slopes 110, 111, and if clogged incidentally, since the surrounding of the foreign matter 120 is contacting with the slopes 110, 111, and another foreign matter 120 may be pressed obliquely, the previously staying foreign matter 120 may be removed, and clogging of foreign matter 120 may be effectively prevented. If, however, clogged with the foreign matter 120, the staying foreign matter 10 is contacting with the surrounding slopes 110, 111 with a weak frictional force, and can be easily removed by a tool 117 or the like.
(65) As shown in
(66) The concave grooves 122 provided in the slopes 110, 111 of the cutter blade Cu are formed in a specified concave shape toward the counterbore hole 2 from the cutter blade outer side along the slopes 110, 111. The concave groove 122 may be a groove of same depth as indicated by a solid line from the outer side of the cutter blade Cu to a proper position of the counterbore hole 2, but alternatively as shown by a double dot chain line, it may be formed in a taper shape, being deeper at the outer side end face of the cutter blade Cu, and being shallower at the side end of the counterbore hole 2. By the presence of this concave groove 122, if the foreign matter 120 is collected on the slopes 110, 111, the foreign matter 120 can be easily removed by pushing the tool 117 into the concave groove 122 to clear. The concave groove 122 may be formed in a desired sectional shape, such as V-shape, U-shape, or concave shape. The other configuration is same as in the cutter blade Cu of the first embodiment.
(67) According to such cutter blade Cu, if the foreign matter 120 is collected on the slopes 110, 111, by pushing the tool 117 into the concave groove 122 to push up, since the frictional contact between the foreign matter 120 and the slopes 110, 111 is very small, the foreign matter 120 can be easily removed from the slopes 110, 111, and the cutter blade Cu can be exchanged efficiently.
(68) Further, as described above, when the cutter blade outer side end face of the concave groove 122 is formed deeper, the tool 117 may be pushed in more easily, and in this case the loaded foreign matter 120 may be removed more efficiently.
(69) As shown in
(70) In this cutter blade Cu, the slopes 133, 134 are formed by using a machining tool of a large taper angle, and the inclination angle of the slopes 133, 134 is largely inclined in the longitudinal direction of the cutter blade outer surface as compared with the slopes 110, 111 in the second embodiment.
(71) According to such cutter blade Cu, since the slopes 133, 134 have a large inclination angle from the head of the bolt 1 which is inserted into the counterbore hole 2 to the outer surface of the cutter blade Cu, clogging of the foreign matter 120 may be prevented more securely. In addition, in this embodiment, too, since the concave groove 132 is provided, if the foreign matter 120 is caught in the slopes 133, 134, it can be easily removed by pushing the tool 117 into the concave groove 132.
(72) Further, as shown in
(73) Since this cutter blade Cu is small in thickness, slopes 142, 143 spreading from a specified depth position of the counterbore hole 2 are formed so as to incline only in the longitudinal direction (the lateral direction in
(74) By using such cutter tool Cu, if the foreign matter 120 is caught in the slopes 142, 143, the contact frictional force of the foreign matter 120 and the circumference of the slopes 142, 143 is small, and the foreign matter 120 can be easily removed by the tool 117 or the like.
(75) Moreover, as shown in
(76) The concave grooves 152 provided in the slopes 142, 143 of the cutter blade Cu are provided in a concave form at a specified depth toward the counterbore hole 2 from the cutter blade outer surface along the slopes 142, 143. According to this concave groove 152, if the foreign matter 152 is caught in the slopes 142, 143, the foreign matter 120 can be removed easily by pushing the tool 117 into the concave groove 152. The concave groove 152 may be formed in a desired sectional shape, such as V-shape, U-shape, or concave shape.
(77) According to such cutter blade Cu, if the foreign matter 120 is caught in the slopes 142, 143, by pushing the tool 117 into the concave groove 152 and moving up, since the frictional resistance between the foreign matter 120 and the slopes 142, 143 is small, the foreign matter 120 can be easily removed from the slopes 142, 143, and the cutter blade Cu can be exchanged efficiently.
(78) As described herein, according to this cutter blade Cu, if the foreign matter 120 is caught in the bolt insert parts 108, 109 of the counterbore hole 2, the foreign matter 120 can be easily removed, and the cutter blade Cu can be exchanged efficiently and promptly. Therefore, drop of operation efficiency of the shearing type grinder can be suppressed, and the grinder can be utilized systematically.
(79) In the foregoing embodiments, the cutter blade Cu of a similar sectional shape is explained, but it may be applied similarly in other embodiments, and the thickness of the cutter blade Cu may be a thickness other than the thickness of the embodiments, and the shape of the cutter blade Cu is not limited to the illustrated embodiments alone.
(80) The cutter blade Cu is explained in a configuration having concave grooves 122, 132, 152 for stopping the machining tool when dismounting, but if the cutter blade Cu is not provided with concave grooves 122, 132, 152, it is possible to remove the foreign matter 120 caught in the slopes 110, 111, 142, 143 easily, and in the absence of the concave grooves 122, 132, 152, the working efficiency can be enhanced, and whether the concave grooves 122, 132, 152 may be provided or not may be appropriately determined depending on the condition of use or the like.
(81) Moreover, the slopes 110, 111, 133, 134, 142, 143 are preferably formed on the slopes spreading in the longitudinal direction on the outer circumference of the cutter blade Cu, but alternately may be formed on the slopes extending in the width direction orthogonal to the rotating direction on the outer circumference of the cutter blade Cu, or one of the opposing slopes may be formed on a vertical plane, and such exceptional examples should not be exempted.
(82) In the detaching method of a filling member of the invention, the filling member used therein, and the cutter blade using this filling member, the invention is described herein on the basis of plural embodiments, but the invention is not limited to the illustrated embodiments alone, and may be changed and modified within a scope not departing from the true spirit thereof.
INDUSTRIAL APPLICABILITY
(83) The detaching method of a filling member of the invention, the filling member used therein, and the cutter blade using this filling member are capable of detaching easily the filling member caught in the space of the counterbore hole or the hole of the bolt head in a tight state, and therefore, for example, in a case of a grinder or the like, designed to mount a blade member on a rotating element main body by a bolt so as to be exchanged easily, the filling member may be loaded in a tight state so that the filling member may not be detached easily during use, and it is easily applicable to a case of, for example, removing the bolt and repairing or replacing the member.
DESCRIPTION OF THE REFERENCE NUMERALS
(84) bolt 1a bolt head 1b hole 2 counterbore hole 3 filling member 31 female thread 4 space 5 isolation member 6 blind plug 7 screw 110, 111, 133, 134, 142, 143 slope Cu tip member (cutter blade) D drill T tap R rotating element main body